Double-layer hollow glass production line

By designing a detachable and connected processing frame structure in the double-layer hollow glass production line, the problem of shutdown of the entire line caused by the processing area failure is solved, and the online replacement and normal production of the faulty machine are realized, and the production efficiency is improved.

CN223133466UActive Publication Date: 2025-07-22YICHENG JIAXUAN GLASS CO LTD
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Patent Information

Application Number
CN202422387917.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-29
Publication Date
2025-07-22
Estimated Expiration
2034-09-29

AI Technical Summary

Technical Problem

In the existing glass production line, multiple processing zones are installed on the same frame. When a certain processing zone fails, the entire line needs to be shut down, resulting in a reduction in production efficiency.

Method used

A double-layer hollow glass production line is designed, multiple processing machines are arranged in sequence along the material conveying direction, and adjacent frames can be detached and connected through the connection structure. The faulty processing machine can be disassembled from the production line and replaced with a backup machine to realize offline maintenance.

Benefits of technology

When the processing machine fails, the production line can be maintained normally and the production efficiency is improved.

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Abstract

The utility model discloses a double-layer hollow glass production line. The double-layer hollow glass production line comprises N processing machines and (N-1) connecting structures, each processing machine comprises a machine frame and a conveying part, the N machine frames are sequentially arranged in the material conveying direction, a connecting gap is formed between every two adjacent machine frames, the machine frames are provided with channels, the N channels are sequentially communicated, and the conveying parts are arranged in the channels. The (N-1) connecting structures are located in the (N-1) connecting gaps respectively, each connecting structure comprises a mounting part and a matching part, and the mounting parts and the matching parts are matched and arranged on the two adjacent racks respectively, so that the two adjacent racks are detachably connected. According to the scheme, when any processing machine breaks down, the faulty processing machine can be detached from the production line and replaced with a standby processing machine, offline maintenance of the faulty processing machine is achieved, normal production of the production line is guaranteed, and production efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of glass processing equipment, and particularly relates to a double-layer insulating glass production line. Background Art

[0002] The double-layer glass includes two layers of glass and a glass inner frame located between the two layers of glass and supporting the two side glasses. The glass inner frame is usually made of aluminum, so it is also called an "aluminum frame". The existing double-layer glass manufacturing equipment sequentially includes a loading area, a cleaning chamber, a pasting area, a laminating area, and a pressing chamber along the production line of the double-layer glass.

[0003] For example, Patent CN 208362193 U discloses a hollow glass production line, which includes a hollow glass manufacturing device and an aluminum frame caulking machine. The hollow glass manufacturing device includes a pasting area, the aluminum frame caulking machine includes a caulking area, a temporary storage rack for hanging the aluminum frame is provided on the hollow glass manufacturing device, the caulking area is opposite to the pasting area, and the temporary storage rack is located between the caulking area and the pasting area.

[0004] However, in the existing glass production lines, multiple processing areas are usually integrally arranged on the same frame body, so that when a certain processing area fails, the whole line needs to stop working, reducing the production efficiency. Summary of the Utility Model

[0005] The purpose of the utility model is to overcome the above technical deficiencies, and provide a double-layer insulating glass production line to solve the technical problem that in the existing glass production lines, multiple processing areas are usually integrally arranged on the same frame body, so that when a certain processing area fails, the whole line needs to stop working, reducing the production efficiency.

[0006] To achieve the above technical purpose, the utility model adopts the following technical solutions:

[0007] The utility model provides a double-layer insulating glass production line, including:

[0008] N types of processing machines, each of the processing machines includes a frame and a conveying part. The N frames are sequentially arranged along the material conveying direction, a connection gap is provided between two adjacent frames, a channel is provided on the frame, and the N channels are sequentially communicated. The conveying part is arranged in the channel; and

[0009] (N - 1) connection structures, which are respectively located in (N - 1) of the connection gaps. Each of the connection structures includes a mounting part and a matching part. The mounting part is matched with the matching part and is respectively arranged on two adjacent frames, so that the two adjacent frames are detachably connected.

[0010] In some embodiments, the mounting portion includes a mounting arm and a limiting cylinder, the outer side wall of the mounting arm is provided with a limiting groove, the limiting groove is located on one side of the mounting arm in the horizontal direction, the limiting cylinder is sleeved on the outer periphery of the mounting arm and can rotate relative to the mounting arm around its axial direction, and a communication port is provided corresponding to the limiting groove;

[0011] The matching portion includes a limiting block, which can extend from the communication port into the limiting groove. The limiting cylinder extends into the limiting groove when the limiting block extends, and can be rotated to a position where the communication port and the opening of the limiting groove are staggered.

[0012] In some embodiments, the mounting portion further comprises a mounting seat and a stop block, the mounting seat is connected to the frame, the stop block and the mounting arm are connected to the same side of the mounting seat, and the stop block is located on a side of the limiting groove away from the limit block;

[0013] The limiting cylinder is provided with two locking blocks corresponding to the stop block, and the two locking blocks are arranged at intervals along the circumference of the limiting cylinder, one of which is stopped by the stop block when the connecting port is connected to the opening of the limiting groove, and the other is stopped by the stop block when the connecting port is staggered from the opening of the limiting groove.

[0014] In some embodiments, the stop block is provided with a magnetic member, and the two locking blocks are provided with adsorption members corresponding to the magnetic member respectively, and the adsorption members can cooperate with the magnetic member so that the locking block is magnetically attracted to the stop block.

[0015] In some embodiments, the stop block is tilted from an end close to the mounting arm to an end away from the mounting arm in a direction away from the limiting groove.

[0016] In some embodiments, the frame is provided with a fixing screw hole, the mounting seat is provided with a fixing through hole corresponding to the fixing screw hole, and the fixing through hole is extended in the vertical direction;

[0017] The mounting portion further comprises a fixing bolt, which is passed through the fixing through hole and screwed into the fixing screw hole.

[0018] In some embodiments, the mounting seat includes a base and a main body seat, the fixing through hole is formed in the base, the base is provided with a mounting hole in the horizontal direction, the main body seat is provided with a mounting bolt corresponding to the mounting hole, the mounting bolt is passed through the mounting hole, and the mounting arm and the stop block are provided on the same side of the main body seat;

[0019] The mounting portion further comprises a mounting nut, and the mounting nut is sleeved on one end of the mounting bolt extending out of the mounting hole.

[0020] In some embodiments, anti-slip grooves are provided on the outer sidewall of the limiting cylinder.

[0021] In some embodiments, the engaging portion further includes an engaging seat and an engaging bolt. The engaging seat is provided with an engaging through hole. The limiting block is connected to the engaging seat. The machine frame is provided with an engaging screw hole corresponding to the engaging through hole. The engaging bolt passes through the engaging through hole and is screwed into the engaging screw hole.

[0022] In some embodiments, each of the processing machines further includes a roller, and the roller is provided at the bottom of the corresponding machine frame.

[0023] Compared with the prior art, in the double-layer insulating glass production line provided by the present utility model, a plurality of processing machines are arranged in sequence along the material conveying direction, and the channels for feeding the plurality of processing machines are connected in sequence. At the same time, a connecting structure is provided between the machine frames of any two adjacent processing machines, so that the two adjacent machine frames are detachably connected under the cooperation of the installation portion and the engaging portion. In this way, when any processing machine fails, the faulty processing machine can be detached from the production line and replaced with a spare processing machine, realizing off-line repair of the faulty processing machine, ensuring normal production of the production line, and improving production efficiency. Description of the Drawings

[0024] Figure 1 is a schematic diagram of a double-layer insulating glass production line provided by an embodiment of the present utility model;

[0025] Figure 2 is Figure 1 a front view of the double-layer insulating glass production line in

[0026] Figure 3 is Figure 2 a schematic diagram of the connecting structure in

[0027] Figure 4 is Figure 3 an exploded view of the connecting structure in

[0028] Figure 5 is Figure 2 an exploded view of the installation portion and the machine frame in

[0029] Figure 6 is Figure 5 a schematic diagram of the main body seat and the installation arm in

[0030] Figure 7 is Figure 4 a schematic diagram of the limiting cylinder in

[0031] Figure 8 is Figure 2 an exploded view of the engaging portion and the machine frame in

[0032] Description of the Reference Numerals:

[0033] 1. Processing machine; 11. Frame; 11a. Channel; 11b. Connection gap; 11c. Fixed screw hole; 11d. Matching screw hole; 12. Conveyor part; 2. Connection mechanism; 21. Installation part; 211. Installation arm; 211a. Limit groove; 212. Limit cylinder; 212a. Communication port; 213. Installation seat; 213a. Fixed through hole; 2131. Base; 2131a. Installation hole; 2132. Main body seat; 2133. Installation bolt; 2134. Installation nut; 214. Stopping block; 215. Locking block; 216. Fixed bolt; 22. Matching part; 221. Limit block; 223. Matching seat; 223a. Matching through hole; 224. Matching bolt; 3. Roller. Specific implementation manner

[0034] In order to make the purpose, technical solution and advantages of the present utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present utility model and are not used to limit the present utility model.

[0035] In order to solve the technical problem that in a glass production line, multiple processing areas are usually integrally arranged on the same frame, resulting in the need to shut down the entire line when a malfunction occurs in a certain processing area, reducing production efficiency, the present utility model provides a double-layer insulating glass production line. When any processing machine malfunctions, the malfunctioning processing machine can be detached from the production line and replaced with a spare processing machine, enabling offline repair of the malfunctioning processing machine, ensuring normal production of the production line, and improving production efficiency.

[0036] Please refer to Figures 1 to 3 , Figures 1 to 3 which is a schematic structural diagram of a double-layer insulating glass production line in an embodiment of the present utility model. The double-layer insulating glass production line includes N types of processing machines 1 and (N - 1) connection structures. Each processing machine 1 includes a frame 11 and a conveyor part 12. The N frames 11 are arranged in sequence along the material conveying direction. A connection gap 11b is provided between two adjacent frames 11. The frame 11 is provided with a channel 11a, and the N channels 11a are sequentially connected. The conveyor part 12 is arranged in the channel 11a; the (N - 1) connection structures are respectively located in the (N - 1) connection gaps 11b. Each connection structure includes an installation part 21 and a matching part 22. The installation part 21 is matched with the matching part 22 and is respectively arranged on two adjacent frames 11, so that the two adjacent frames 11 are detachably connected.

[0037] In the double-layer insulating glass production line provided by the utility model, multiple processing machines 1 are arranged in sequence along the material conveying direction, and the channels 11a used for feeding of multiple processing machines 1 are connected in sequence. At the same time, a connecting structure is provided between the frames 11 of any two adjacent processing machines 1, so that the two adjacent frames 11 can be detachably connected under the cooperation of the mounting portion 21 and the matching portion 22. In this way, when any processing machine 1 fails, the failed processing machine 1 can be detached from the production line and replaced with a spare processing machine 1, so as to realize offline repair of the failed processing machine 1, ensure normal production of the production line, and improve production efficiency. It should be noted that N is an integer greater than or equal to 3.

[0038] In one embodiment, see Figure 4 The mounting portion 21 includes a mounting arm 211 and a limiting cylinder 212. The outer wall of the mounting arm 211 is provided with a limiting groove 211a, and the limiting groove 211a is located on one side of the mounting arm 211 in the horizontal direction. The limiting cylinder 212 is sleeved on the outer periphery of the mounting arm 211 and can rotate around its axial direction relative to the mounting arm 211, and a connecting port 212a is provided corresponding to the limiting groove 211a; the matching portion 22 includes a limiting block 221, and the limiting block 221 can extend into the limiting groove 211a from the connecting port 212a. The limiting cylinder 212 extends into the limiting groove 211a when the limiting block 221 extends into the limiting groove 211a, and can be rotated to a position where the connecting port 212a is staggered from the opening of the limiting groove 211a.

[0039] In this embodiment, when the rack 11 needs to be connected, the limiting cylinder 212 is first rotated to a position where its communication port 212a is connected to the opening of the limiting groove 211a, and then the limiting block 221 on the other rack 11 is aligned with the communication port 212a, and then the housing of the rack 11 is moved to the production line until the limiting block 221 completely enters the limiting groove 211a, and then the limiting cylinder 212 is rotated again, so that the communication port 212a of the limiting cylinder 212 is offset from the opening of the limiting groove 211a. When the rack 11 needs to be disassembled, only the reverse operation is required, which is simple and convenient.

[0040] In one embodiment, see Figures 5 to 7 The mounting portion 21 also includes a mounting seat 213 and a stop block 214. The mounting seat 213 is connected to the frame 11. The stop block 214 and the mounting arm 211 are connected to the same side of the mounting seat 213, and the stop block 214 is located on the side of the limiting groove 211a away from the limit block 221; the limiting cylinder 212 is provided with two locking blocks 215 corresponding to the stop block 214, and the two locking blocks 215 are arranged at intervals along the circumference of the limiting cylinder 212, one of which is stopped by the stop block 214 when the communicating port 212a is connected to the opening of the limiting groove 211a, and the other is stopped by the stop block 214 when the communicating port 212a is staggered from the opening of the limiting groove 211a.

[0041] In this embodiment, the cooperation of the two locking blocks 215 can prompt the operator to connect or stagger the opening of the connecting port 212a and the opening of the limiting groove 211a, thereby further improving the convenience of operation.

[0042] In one embodiment, the stop block 214 is provided with a magnetic element, and the two locking blocks 215 are provided with adsorption elements corresponding to the magnetic elements respectively, and the adsorption elements can cooperate with the magnetic elements so that the locking blocks 215 are magnetically attracted to the stop block 214 .

[0043] In this embodiment, the stop block 214 and the two locking blocks 215 are magnetically matched, so that the limiting cylinder 212 can be stably in a position where the communication port 212a is connected or staggered with the opening of the limiting groove 211a, ensuring the stability of the limiting cylinder 212 and facilitating the limiting block 221 to enter or withdraw from the limiting groove 211a. It should be noted that the specific settings and principles of the magnetic attraction member and the adsorption member are prior art and will not be elaborated here.

[0044] In one embodiment, the stopping block 214 is inclined from one end close to the mounting arm 211 to one end away from the mounting arm 211 in a direction away from the limiting groove 211 a.

[0045] In this embodiment, the stopping block 214 is also tilted as above to guide the limiting block 221 to enter the limiting groove 211 a, so that the limiting block 221 enters the limiting groove 211 a more smoothly.

[0046] In one embodiment, see Figure 5 The frame 11 is provided with a fixing screw hole 11c, and the mounting seat 213 is provided with a fixing through hole 213a corresponding to the fixing screw hole 11c, and the fixing through hole 213a is extended in the vertical direction; the mounting portion 21 also includes a fixing bolt 216, which passes through the fixing through hole 213a and is screwed on the fixing screw hole 11c.

[0047] In this embodiment, through the cooperation of the fixing screw hole 11c, the fixing through hole 213a and the fixing bolt 216, the position of the mounting seat 213 can be adjusted in the vertical direction according to the actual situation to eliminate the dimensional error of the mechanism in the vertical direction, ensure that the limit block 221 can smoothly enter the limit groove 211a, and avoid misalignment of the feeding channels 11a of two adjacent racks 11. It should be noted that the length of the fixing through hole 213a is greater than the spacing between the two fixing screw holes 11c on the same side.

[0048] In one embodiment, the mounting base 213 includes a base 2131 and a main body base 2132. The fixing through hole 213a is formed in the base 2131. The base 2131 is provided with a mounting hole 2131a in the horizontal direction. The main body base 2132 is provided with a mounting bolt 2133 corresponding to the mounting hole 2131a. The mounting bolt 2133 passes through the mounting hole 2131a. The mounting arm 211 and the stopper 214 are arranged on the same side of the main body base 2132. The mounting portion 21 further includes a mounting nut 2134. The mounting nut 2134 is sleeved on one end of the mounting bolt 2133 extending out of the mounting hole 2131a.

[0049] In this embodiment, similarly, the position of the main body base 2132 in the horizontal direction can also be adjusted through the cooperation of the mounting hole 2131a, the mounting bolt 2133 and the mounting nut 2134, so as to eliminate the dimensional error of the mechanism in the horizontal direction and ensure that the limiting block 221 can smoothly enter the limiting groove 211a.

[0050] In one embodiment, the outer side wall of the limiting cylinder 212 is provided with anti-slip grooves.

[0051] In this embodiment, anti-slip grooves are arranged on the outer wall surface of the limiting cylinder 212 to facilitate the operator to rotate the limiting cylinder 212 and improve convenience. Specifically, in this solution, a plurality of anti-slip grooves are arranged at intervals along the circumferential direction of the limiting cylinder 212.

[0052] In one embodiment, please refer to Figure 8 , the cooperating portion 22 further includes a cooperating seat 223 and a cooperating bolt 224. The cooperating seat 223 is provided with a cooperating through hole 223a. The limiting block 221 is connected to the cooperating seat 223. The machine frame 11 is provided with a cooperating screw hole 11d corresponding to the cooperating through hole 223a. The cooperating bolt 224 passes through the cooperating through hole 223a and is screwed into the cooperating screw hole 11d.

[0053] In this embodiment, through the arrangement of the cooperating bolt 224, the cooperating through hole 223a and the cooperating screw hole 11d, the limiting block 221 is detachably connected to the machine frame 11. Thus, when the faulty processing machine 1 is taken off the production line, the mounting portion 21 and the cooperating portion 22 can be disassembled from the machine frame 11 of this machine frame 11 at the same time and installed on the machine frame 11 of the standby processing machine 1, saving costs and being simple and convenient to operate. In addition, in this embodiment, the cooperating through hole 223a is also extended along the vertical direction. It should be noted that the length of the cooperating through hole 223a is greater than the distance between two cooperating screw holes 11d on the same side.

[0054] In one embodiment, each processing machine 1 further includes a roller 3. The roller 3 is arranged at the bottom of the corresponding machine frame 11.

[0055] In this embodiment, a plurality of rollers 3 are arranged at intervals at the bottom of each rack 11, so that the operator can push the rack 11 and improve convenience. It should be noted that the roller 3 is a self-locking roller 3, and the specific structure and principle of the self-locking roller 3 are prior art and are not described in detail here. In addition, in this solution, the conveying part 12 is a conveying roller arranged in the corresponding channel 11a, which is prior art and is also not described in detail here.

[0056] In order to better understand the present invention, the following Figures 1 to 8 The technical solution of the utility model is described in detail:

[0057] In this solution, when a certain processing machine 1 fails, the limiting cylinder 212 in the corresponding connecting gap 11b is rotated so that the locking block 215 of the limiting cylinder 212 is stopped by the stopping block 214. At this time, the connecting port 212a of the limiting cylinder 212 is connected to the opening of the limiting groove 211a. Then, the frame 11 of the processing machine 1 and the adjacent frame 11 are moved so that the corresponding limiting block 221 is disengaged from the limiting groove 211a. In this way, the failed processing machine 1 is taken offline. Then move the spare processing machine 1 to the production line, align the limit block 221 on the spare processing machine 1 with the connecting port 212a of the limit cylinder 212, and then send the limit block 221 into the corresponding limit groove 211a, and finally rotate the limit cylinder 212 in the opposite direction until the other locking block 215 is magnetically attracted to the stop block 214, so that the connecting port 212a of the limit cylinder 212 is offset from the opening of the limit groove 211a, and the spare machine is put on the line.

[0058] The specific implementation methods of the utility model described above do not constitute a limitation on the protection scope of the utility model. Any other corresponding changes and modifications made according to the technical concept of the utility model should be included in the protection scope of the claims of the utility model.

Claims

1. A double-layer insulating glass production line, characterized in that, include: N types of processing machines, each of which comprises a frame and a conveying part, the N frames are arranged in sequence along the material conveying direction, a connecting gap is provided between two adjacent frames, the frames are provided with a channel, and the N channels are connected in sequence, and the conveying part is provided in the channel; and (N-1) connection structures are respectively located in (N-1) connection gaps, each of the connection structures includes a mounting portion and a matching portion, the mounting portion matches the matching portion, and are respectively arranged on two adjacent racks, so that the two adjacent racks can be detachably connected.

2. The double-layer insulating glass production line according to claim 1, wherein The mounting portion includes a mounting arm and a limiting cylinder, the outer side wall of the mounting arm is provided with a limiting groove, the limiting groove is located on one side of the mounting arm in the horizontal direction, the limiting cylinder is sleeved on the outer periphery of the mounting arm and can rotate relative to the mounting arm around its axial direction, and a communication port is provided corresponding to the limiting groove; The matching portion includes a limiting block, which can extend from the communication port into the limiting groove. The limiting cylinder extends into the limiting groove when the limiting block extends, and can be rotated to a position where the communication port and the opening of the limiting groove are staggered.

3. The double-layer insulating glass production line according to claim 2, characterized in that, The mounting portion further comprises a mounting seat and a stop block, wherein the mounting seat is connected to the frame, the stop block and the mounting arm are connected to the same side of the mounting seat, and the stop block is located on a side of the limiting groove away from the limit block; The limiting cylinder is provided with two locking blocks corresponding to the stop block, and the two locking blocks are arranged at intervals along the circumference of the limiting cylinder, one of which is stopped by the stop block when the connecting port is connected to the opening of the limiting groove, and the other is stopped by the stop block when the connecting port is staggered from the opening of the limiting groove.

4. The double-layer insulating glass production line according to claim 3, wherein, The stop block is provided with a magnetic member, and the two locking blocks are respectively provided with adsorption members corresponding to the magnetic members, and the adsorption members can cooperate with the magnetic members, so that the locking block is magnetically attracted to the stop block.

5. The double-layer insulating glass production line according to claim 3, characterized in that The stopping block is arranged obliquely from one end close to the mounting arm to one end far away from the mounting arm in a direction away from the limiting groove.

6. The double-layer insulating glass production line according to claim 3, characterized in that, The frame is provided with a fixing screw hole, and the mounting seat is provided with a fixing through hole corresponding to the fixing screw hole, and the fixing through hole is extended in the vertical direction; The mounting portion further comprises a fixing bolt, which is passed through the fixing through hole and screwed into the fixing screw hole.

7. The double-layer insulating glass production line according to claim 6, characterized in that, The mounting seat comprises a base and a main body seat, the fixing through hole is formed in the base, the base is provided with a mounting hole in the horizontal direction, the main body seat is provided with a mounting bolt corresponding to the mounting hole, the mounting bolt is passed through the mounting hole, and the mounting arm and the stop block are provided on the same side of the main body seat; The mounting portion further comprises a mounting nut, and the mounting nut is sleeved on one end of the mounting bolt extending out of the mounting hole.

8. The double-layer insulating glass production line according to claim 2, characterized in that, The outer side wall of the limiting cylinder is provided with an anti-slip groove.

9. The double-layer insulating glass production line according to claim 2, wherein, The mating portion also includes a mating seat and a mating bolt. The mating seat is provided with a mating through hole. The limit block is connected to the mating seat. The frame is provided with a mating screw hole corresponding to the mating through hole. The mating bolt passes through the mating through hole and is screwed in the mating screw hole.

10. The double-layer insulating glass production line according to claim 1, wherein Each of the processing machines further includes a roller, and the roller is disposed at the bottom of the corresponding frame.

Citation Information

Patent Citations

  • Cavity glass production line

    CN208362193U