Anti-corrosion adhesive tape winding machine

By designing an anti-corrosion tape winding machine and using a motor to drive the winding disk and dust removal device, the low automation and uneven winding problems caused by manual winding in the prior art are solved, and automated and intelligent tape winding and pre-cleaning are achieved, which improves the winding quality and pipe life.

CN223133636UActive Publication Date: 2025-07-22JINING QIANGKE PIPE ANTICORROSION MATERIALS CO LTD
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Patent Information

Application Number
CN202422504861.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-16
Publication Date
2025-07-22
Estimated Expiration
2034-10-16

AI Technical Summary

Technical Problem

In the prior art, pipe wrapping tape mainly relies on manpower operation, resulting in low automation and intelligence of the equipment, and water stains or corrosive residues may occur during the winding process, affecting the service life of the pipeline.

Method used

An anti-corrosion tape winding machine is designed, using a motor to drive the winding disk to rotate, combining a horizontal moving structure and a dust removal device to realize automatic winding and pre-cleaning of the tape, and use sensors to detect the winding quality.

Benefits of technology

Automatic wrapping of tape is realized, reducing manpower consumption, avoiding winding deviation and tape loss, and improving the wrapping quality and the service life of the pipe.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an anti-corrosion adhesive tape winding machine, which belongs to the technical field of adhesive tape winding and comprises supports, an ejector rod fixedly connected in the supports, two sliding rods fixedly connected on the two supports, a same bottom plate slidably sleeved outside the two sliding rods, a winding disc rotatably sleeved in the bottom plate, and a transmission shaft connected with the winding disc. A supporting plate is fixedly connected to the side wall of the bottom plate, a control motor is fixedly installed on the supporting plate, the output end of the control motor is fixedly connected with a driving shaft, the driving shaft penetrates through the bottom plate, the outer side of the driving shaft is fixedly sleeved with a first rotating wheel, and a second rotating wheel and a third rotating wheel are rotationally connected to the bottom plate. The winding machine is controlled to horizontally move to automatically wrap articles, the articles are simply cleaned through the dust removal device, and the service life of the wound articles is further guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of tape winding, in particular to an anti-corrosion tape winding machine. Background Art

[0002] For petroleum, natural gas, and chemical pipelines, in order to improve the anti-corrosion performance of the pipelines and increase the service life of the pipelines, generally an anti-corrosion tape is wound on the pipelines to resist the corrosion of the humid air and corrosive liquids in the environment to the pipelines.

[0003] At present, most of the tape winding on pipelines is done by manual pulling. 2-3 people pull a hand-held winding machine to wind the pipelines, which consumes a lot of manpower and material resources. The automation and intelligence level of the equipment is low, and there may be residual water stains or corrosive substances on the pipelines that are wound together during the winding process. Even if the anti-corrosion tape is wound, corrosion still occurs, reducing the service life of the pipelines. Content of the Utility Model

[0004] Aiming at the deficiencies in the prior art, the utility model provides an anti-corrosion tape winding machine.

[0005] An embodiment of the utility model provides an anti-corrosion tape winding machine. It includes:

[0006] A bracket, in which a top rod is fixedly connected. Two sliding rods are fixedly connected to the two brackets. The same bottom plate is slidably sleeved outside the two sliding rods. A winding disc is rotatably sleeved inside the bottom plate. A support plate is fixedly connected to the side wall of the bottom plate. A control motor is fixedly installed on the support plate. The output end of the control motor is fixedly connected to a driving shaft. The driving shaft penetrates through the bottom plate. A first runner is fixedly sleeved outside the driving shaft. A second runner and a third runner are rotatably connected to the bottom plate. The first runner, the second runner, and the third runner are sleeved with the same first belt. The first belt is matched with the winding disc. Two sensors are fixedly installed on the lower side of the bottom plate.

[0007] A horizontal movement structure; the horizontal movement structure includes a first bevel gear fixedly sleeved outside the driving shaft. A support block is fixedly connected to the side wall of the bottom plate. A rotating shaft is rotatably connected to the support block. A second bevel gear is fixedly sleeved at one end of the rotating shaft. The first bevel gear meshes with the second bevel gear. A straight gear is fixedly sleeved at the other end of the rotating shaft. A straight rack is fixedly installed on the side wall of the top rod. The straight gear meshes with the straight rack.

[0008] Furthermore, a dust removal structure is rotatably connected to the side wall of the bottom plate. The dust removal structure includes a turntable rotatably connected to the side wall of the bottom plate. A fourth runner is fixedly sleeved outside the driving shaft. A second belt is rotatably sleeved outside the turntable and the fourth runner. Two soft brushes are fixedly installed outside the turntable.

[0009] Further, two cleaning pads are fixedly installed on the outer side of the turntable, and the two soft brushes and the cleaning pads are arranged alternately.

[0010] Further, four bases are fixedly installed at the bottom ends of the two brackets.

[0011] Further, a roller frame is fixedly installed on the side wall of the winding disc, and an anti-detachment block is installed on the outer side of the roller frame.

[0012] Compared with the prior art, the utility model has the following beneficial effects:

[0013] 1. In the utility model, by controlling the rotation of the winding disc by a motor, the automatic winding effect of the anti-corrosion tape can be achieved, a large amount of labor consumption is reduced, and mechanical winding can also prevent deviations or tape bulges caused by manual tape winding, reducing the loss of the tape. Through the horizontal movement structure, mechanical automation and intelligence can be achieved, and whether the wound tape bulges can be checked by a sensor, achieving the effect of timely loss prevention. The tape wound by the winding machine can also greatly increase the service life compared with the tape wound manually.

[0014] 2. In the utility model, by controlling the rotation of the turntable by a motor, the soft brushes and cleaning pads fixedly connected to the outer side of the turntable are driven to rotate. The alternating arrangement of the soft brushes and cleaning pads can make the cleaning effect better, simply clean the item to be wound, and prevent the dust and water stains carried by the item itself from affecting the winding process. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a front three-dimensional structure schematic diagram of an anti-corrosion tape winding machine described in an embodiment of the utility model.

[0016] Figure 2 It is a side three-dimensional structure schematic diagram of an anti-corrosion tape winding machine described in an embodiment of the utility model.

[0017] Figure 3 It is a three-dimensional structure schematic diagram of a control structure of an anti-corrosion tape winding machine described in an embodiment of the utility model;

[0018] In the above-mentioned drawings: 1 bracket, 2 top rod, 3 slide rod, 4 bottom plate, 5 winding disc, 6 support plate, 7 control motor, 8 drive shaft, 9 runner one, 10 runner two, 11 runner three, 12 belt one, 13 bevel gear one, 14 support block, 15 rotating shaft, 16 bevel gear two, 17 spur gear, 18 spur rack, 19 turntable, 20 runner four, 21 belt two, 22 soft brush, 23 cleaning pad, 24 sensor, 25 base, 26 roller frame, 27 anti-detachment block. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0019] AsFigures 1 - 3 As shown in the figure, an anti-corrosion tape winding machine is proposed in an embodiment of the present utility model, including:

[0020] A bracket 1, four bases 25 are fixedly installed at the bottom end of the bracket 1. The bases 25 have better supporting effects. Even on an uneven road surface, the mechanical device will not cause the collapse of the bracket 1 during operation. A top rod 2 is fixedly connected in the bracket 1, and the top rod 2 can enhance the stability of the bracket 1. Two sliding rods 3 are fixedly connected to the bracket 1. The same bottom plate 4 is slidably sleeved outside the two sliding rods 3. A winding disc 5 is rotatably sleeved inside the bottom plate 4. A roller frame 26 is fixedly installed on the side wall of the winding disc 5, and an anti-drop block 27 is installed outside the roller frame 26. The roller frame 26 can directly sleeve the tape on it. Under the fixation of the anti-drop block 27, the tape will not fall off even under the rotation of the winding disc 5. A support plate 6 is fixedly connected to the side wall of the bottom plate 4, and a control motor 7 is fixedly installed on the support plate 6. The output end of the control motor 7 is fixedly connected to a driving shaft 8. A horizontal movement structure is also installed on the driving shaft 8. The horizontal movement structure includes a bevel gear one 13 fixedly sleeved outside the driving shaft 8. A support block 14 is fixedly connected to the side wall of the bottom plate 4. A rotating shaft 15 is rotatably connected to the support block 14. A bevel gear two 16 is fixedly sleeved at one end of the rotating shaft 15. The bevel gear one 13 meshes with the bevel gear two 16. A spur gear 17 is fixedly sleeved at the other end of the rotating shaft 15. A spur rack 18 is fixedly installed on the side wall of the top rod 2. The spur gear 17 meshes with the spur rack 18. When the spur gear 17 moves on the spur rack 18, it can drive the bottom plate 4 to move on the sliding rods 3. The driving shaft 8 penetrates through the bottom plate 4, and a runner one 9 is fixedly sleeved outside the driving shaft 8. A runner two 10 and a runner three 11 are rotatably connected to the bottom plate 4. The same belt one 12 is sleeved outside the runner one 9, the runner two 10 and the runner three 11. The belt one 12 is matched with the winding disc 5. The control motor 7 drives the belt one 12 to rotate, and drives the winding disc 5 to rotate through the friction between the belt one 12 and the winding disc 5. Two sensors 24 are fixedly installed under the bottom plate 4. The sensors 24 can check whether the item to be wound is bulged through the sensing element. A dust removal structure is rotatably connected to the side wall of the bottom plate 4. The dust removal structure includes a turntable 19 rotatably connected to the side wall of the bottom plate 4. A runner four 20 is fixedly sleeved outside the driving shaft 8. The turntable 19 and the runner four 20 are rotatably sleeved with a belt two 21. Two soft brushes 22 are fixedly installed outside the turntable 19, and two cleaning pads 23 are also fixedly installed outside the turntable 19. The two soft brushes 22 and the cleaning pads 23 are arranged alternately, which can make the cleaning effect better;

[0021] The detailed working process of the present utility model is as follows:

[0022] First, the operator sets up the items to be anti-corrosive and places them in the winding machine. By operating and controlling the motor 7, the mechanical operation is controlled. The output end of the control motor 7 drives the drive shaft 8 to rotate. The drive shaft 8 drives the first runner 9 to rotate. A first belt 12 is sleeved outside the first runner 9, the second runner 10, and the third runner 11. The rotation of the first runner 9 drives the rotation of the first belt 12. Then, through the friction between the first belt 12 and the winding disc 5, the winding disc 5 is driven to rotate. The operator sleeved the adhesive tape on the roller frame 26 and then installed the anti-detachment block 27, which can prevent the adhesive tape from falling off or moving during rotation, causing problems during the winding process. The control motor 7 drives the first bevel gear 13 sleeved on its output end drive shaft 8 to rotate. Through the meshing of the first bevel gear 13 and the second bevel gear 16, the second bevel gear 16 is driven to rotate, and then the rotating shaft 15 is driven to rotate. A spur gear 17 is fixedly sleeved at the top end of the rotating shaft 15. A spur rack 18 is fixedly connected to the side wall of the ejector rod 2. Through the meshing of the spur gear 17 and the spur rack 18, the rotation of the spur gear 17 can push the bottom plate 4 to move horizontally on the slide rod 3. A fourth runner 20 is also fixedly sleeved on the drive shaft 8. A second belt 21 is sleeved outside the fourth runner 20 and the turntable 19, driving the turntable 19 to rotate. Two soft brushes 22 and cleaning pads 23 are fixedly connected to the outside of the turntable 19. The soft brushes 22 and the cleaning pads 23 are arranged alternately. The rotation of the turntable 19 drives the soft brushes 22 and the cleaning pads 23 to rotate, enabling the items to be wound to be simply cleaned first and then wound, preventing water stains or dust remaining on the items from being wound in together, still causing a corrosion effect. During the winding process, two sensors 24 are also installed on the lower side of the bottom plate 4. The sensors 24 can detect whether there are bulges on the wound items and can timely remind the operator to pay attention. This is the prior art and will not be elaborated further.

Claims

1. An anti-corrosion tape winding machine, characterized in that, Including: A bracket (1), in which a push rod (2) is fixedly connected. Two slide rods (3) are fixedly connected to the two brackets (1). A same bottom plate (4) is slidably sleeved outside the two slide rods (3). A winding disc (5) is rotatably sleeved inside the bottom plate (4). A support plate (6) is fixedly connected to the side wall of the bottom plate (4). A control motor (7) is fixedly installed on the support plate (6). The output end of the control motor (7) is fixedly connected to a drive shaft (8). The drive shaft (8) penetrates through the bottom plate (4). A first runner (9) is fixedly sleeved on the outer side of the drive shaft (8). A second runner (10) and a third runner (11) are rotatably connected to the bottom plate (4). A same first belt (12) is sleeved outside the first runner (9), the second runner (10) and the third runner (11). The first belt (12) is matched with the winding disc (5). Two sensors (24) are fixedly installed on the lower side of the bottom plate (4). A horizontal movement structure; the horizontal movement structure includes a first bevel gear (13) fixedly sleeved on the outer side of the drive shaft (8). A support block (14) is fixedly connected to the side wall of the bottom plate (4). A rotating shaft (15) is rotatably connected to the support block (14). A second bevel gear (16) is fixedly sleeved at one end of the rotating shaft (15). The first bevel gear (13) meshes with the second bevel gear (16). A spur gear (17) is fixedly sleeved at the other end of the rotating shaft (15). A spur rack (18) is fixedly installed on the side wall of the push rod (2). The spur gear (17) meshes with the spur rack (18).

2. The anticorrosive tape winding machine according to claim 1, characterized in that, Wherein: A dust removal structure is rotatably connected to the side wall of the bottom plate (4). The dust removal structure includes a turntable (19) rotatably connected to the side wall of the bottom plate (4). A fourth runner (20) is fixedly sleeved on the outer side of the drive shaft (8). A second belt (21) is rotatably sleeved outside the turntable (19) and the fourth runner (20). Two soft brushes (22) are fixedly installed on the outer side of the turntable (19).

3. The anticorrosive tape winding machine according to claim 2, characterized in that, Wherein: Two cleaning pads (23) are also fixedly installed on the outer side of the turntable (19). The two soft brushes (22) and the cleaning pads (23) are arranged alternately.

4. An anti-corrosion tape winding machine according to claim 1, characterized in that, Wherein: Four bases (25) are fixedly installed at the bottom end of the bracket (1).

5. The anticorrosive tape winding machine according to claim 1, wherein Wherein: A roller frame (26) is fixedly installed on the side wall of the winding disc (5). An anti-dropping block (27) is installed on the outer side of the roller frame (26).