Automatic cloth roll storage equipment

By designing automatic rolling storage equipment and using guide sprockets and conveying chains to automatically rolling storage devices, the problem of low rolling storage efficiency in textile production is solved, and automated operations without manual intervention are achieved, production efficiency is improved and costs are reduced.

CN223133653UActive Publication Date: 2025-07-22福建泉州凹凸纺织科技有限公司
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Patent Information

Application Number
CN202422482547.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-15
Publication Date
2025-07-22
Estimated Expiration
2034-10-15

AI Technical Summary

Technical Problem

In textile production, the automated storage efficiency of rolling rolls is low, manual operation is cumbersome and costly, which affects production efficiency.

Method used

An automatic rolling storage device including a storage device and a transfer device is designed, and the automatic removal and storage of rolling is achieved using a guide sprocket, a conveying chain and a feeding trough, and an automated operation without manual intervention is achieved through rotational drive and transverse drive.

Benefits of technology

It realizes automatic storage of rolling, reduces labor costs, improves production efficiency, and simplifies operational processes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of textile equipment, in particular to automatic cloth roll storage equipment. The equipment comprises a storage device and a transfer device, the storage device comprises a support, a guide chain wheel, a conveying chain and material containing grooves, the guide chain wheel is arranged on the support, the conveying chain is arranged on the guide chain wheel in a surrounding mode, and the multiple material containing grooves are formed in the conveying chain; the transfer device comprises a movable chassis, a rotating drive and a transverse movement drive, a material taking shovel is arranged on the rotating drive, the material taking shovel is driven by the rotating drive to rotate and used for shoveling cloth rolls, a material supporting frame is arranged on the transverse movement drive, the material supporting frame moves at the two ends of the movable chassis through the transverse movement drive, and the material supporting frame bears the cloth rolls at the material taking shovel at one end of the movable chassis. And the cloth roll is transferred and placed on the material placing groove at the other end of the movable chassis. The cloth roll can be automatically taken out and stored from the production equipment through the transfer device and the storage device, automatic operation without manual intervention is not needed in the whole process, and automatic production can be achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of textile equipment, and particularly relates to an automatic cloth roll storage device. Background Art

[0002] In textile production, after a roll of cloth is produced, it is necessary to remove the cloth roll from the knitting machine and place it at the storage position. In traditional production, this process generally uses manual labor to perform the actions of taking the roll, transporting, and storing, with low efficiency. And since the knitting machine is in a stopped state during the roll change process, it is necessary for manual labor to handle it in a timely manner to avoid excessive downtime affecting production. Manual labor has become the main factor restricting production efficiency. After the cloth roll is produced, to ensure convenient subsequent handling, it is not suitable to stack them, and the cloth rolls need to be independently erected on the brackets for storage. Therefore, equipment such as a forklift truck is also required for operation during the manual storage process, with cumbersome steps and high labor costs. How to achieve automatic storage of cloth rolls has become the problem to be solved in this case. Summary of the Utility Model

[0003] To overcome the deficiencies in the prior art, the utility model provides an automatic cloth roll storage device that realizes automatic material taking and storage of cloth rolls.

[0004] To achieve the above purpose, the technical solution adopted by the utility model is as follows: An automatic cloth roll storage device, comprising:

[0005] A storage device, including a bracket, a guiding sprocket, a conveying chain, and a material placing groove. The guiding sprocket is arranged on the bracket, the conveying chain is wound around the guiding sprocket and driven by the guiding sprocket, and a number of material placing grooves are provided on the conveying chain, and the material placing grooves are used for placing cloth rolls;

[0006] A transfer device, including a moving chassis, a rotation drive and a lateral movement drive arranged on the moving chassis. Driving wheels are provided at the bottom of the moving chassis. The rotation drive is arranged at one end of the moving chassis, and a material taking shovel is provided on the rotation drive. The material taking shovel is driven by the rotation drive to rotate and is used for shoveling cloth rolls. A material supporting frame is provided on the lateral movement drive, and the material supporting frame is driven by the lateral movement drive to move at both ends of the moving chassis. The material supporting frame receives the cloth roll at the material taking shovel at one end of the moving chassis and transfers and places the cloth roll on the material placing groove at the other end of the moving chassis.

[0007] Further, the conveying chain drives the material placing groove through a circulation path. The circulation path includes a storage path and a return path. The material placing groove is a U-shaped open groove. The material placing groove is in an open and inclined upward or directly upward state when in the storage path. There is a material receiving position on the storage path, and the material placing groove is at the material receiving position to receive the cloth roll transferred by the material supporting frame.

[0008] Furthermore, the circulation path has a trapezoidal structure that is wider at the bottom and narrower at the top. The path at the bottom is the return path, and the paths at the top and on both sides are the storage paths.

[0009] Furthermore, there are two sets of brackets, which are arranged in parallel at intervals. The storage device further includes driving sprockets and a driving chain. A synchronous shaft is provided between the two sets of brackets, and the synchronous shaft connects the driving sprockets on the two sets of brackets. One of the brackets is provided with a servo drive, which is connected to the synchronous shaft and drives the synchronous shaft to rotate. A plurality of guiding sprockets are installed on each set of brackets, and the conveying chain is wound around each guiding sprocket. Two driving sprockets are installed on each set of brackets. One driving sprocket is coaxially connected to a guiding sprocket, and the other driving sprocket is coaxially connected to the synchronous shaft. The driving chain is wound around the two driving sprockets.

[0010] Furthermore, the storage device further includes a guiding rail groove, which is arranged on one side of the conveying chain. The material placing groove and the conveying chain are connected through a guide wheel member, and the guide wheel member is placed in the guiding rail groove and moves along the guiding rail groove.

[0011] Furthermore, the conveying chain includes a number of installation links, which are arranged at intervals. One end of the guide wheel member is connected to the bottom of the material placing groove, and the other end is selectively installed on an installation link. Each material placing groove adjusts the interval between adjacent material placing grooves by selecting different installation links.

[0012] Furthermore, the material placing groove is adapted to the central axis of the cloth roll and is used to support the central axis. The material taking shovel and the material supporting frame are adapted to the outer periphery of the cloth of the cloth roll and are used to support the cloth.

[0013] As can be seen from the above description of the present invention, compared with the prior art, an automatic cloth roll storage device provided by the present invention has the following advantages: This application realizes the automatic extraction and storage of the cloth roll from the production equipment through the transfer device and the storage device, and the whole process is an automated operation without manual intervention, and automated production can be achieved. The device has a simple structure and low production cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 is a schematic diagram of the working state of an automatic cloth roll storage device of the present invention Figure 1 .

[0015] Figure 2 is a schematic diagram of the working state of an automatic cloth roll storage device of the present invention Figure 2 .

[0016] Figure 3 is a top view of some parts of the storage device of the present invention.

[0017] Figure 4 is of the present invention Figure 3 partial enlarged schematic diagram.

[0018] Figure 5 This is a schematic structural diagram of the storage device of the present utility model.

[0019] Figure 6 For the present utility model Figure 5 Partial enlarged schematic diagram.

[0020] The labels in the figure correspond to the following: 1. Storage device; 11. Bracket; 111. Synchronous shaft; 112. Servo drive; 12. Guide sprocket; 13. Conveyor chain; 131. Mounting link; 14. Loading trough; 15. Driving sprocket; 16. Driving chain; 17. Guide rail groove; 18. Guide wheel member; 2. Transfer device; 21. Moving chassis; 211. Driving wheel; 22. Rotary drive; 23. Lateral movement drive; 24. Material taking shovel; 25. Material supporting frame; 3. Cloth roll; 31. Central shaft; 4. Knitting equipment; a. Storage path; a1. Loading position; b. Return path. Specific embodiments

[0021] The present utility model will be further described below through specific embodiments.

[0022] Referring to Figures 1 to 6 As shown, an automatic cloth roll storage device includes a storage device 1 and a transfer device 2.

[0023] The storage device 1 includes a bracket 11, a guide sprocket 12, a conveyor chain 13, a loading trough 14, a driving sprocket 15, a driving chain 16, a guide rail groove 17, and a guide wheel member 18.

[0024] There are two sets of brackets 11, which are arranged in parallel at intervals. A synchronous shaft 111 is provided between the two sets of brackets 11. The synchronous shaft 111 connects the driving sprockets 15 on the two sets of brackets 11. A servo drive 112 is provided on one of the brackets 11. The servo drive 112 connects to the synchronous shaft 111 and drives the synchronous shaft 111 to rotate. A plurality of guide sprockets 12 are installed on each set of brackets 11. The conveyor chain 13 is wound around each guide sprocket 12 and is driven by the guide sprocket 12. Two driving sprockets 15 are installed on each set of brackets 11. One driving sprocket 15 is coaxially connected to one guide sprocket 12, and the other driving sprocket 15 is coaxially connected to the synchronous shaft 111. The driving chain 16 is wound around the two driving sprockets 15. A number of loading troughs 14 are provided on the conveyor chain 13, and the loading troughs 14 are used for placing the cloth rolls 3.

[0025] The guiding rail groove 17 is arranged on one side of the conveying chain 13. The material placing groove 14 and the conveying chain 13 are connected through a guide wheel member 18. The guide wheel member 18 is placed in the guiding rail groove 17 and moves along the guiding rail groove 17. The conveying chain 13 includes a plurality of mounting chain links 131, and the mounting chain links 131 are arranged at intervals. One end of the guide wheel member 18 is connected to the bottom of the material placing groove 14, and the other end is selectively mounted on a mounting chain link 131. By selectively mounting the material placing grooves 14 on different mounting chain links 131, the arrangement interval between adjacent material placing grooves 14 can be adjusted.

[0026] The conveying chain 13 drives the material placing groove 14 through a circulating path, and the circulating path includes a storage path a and a return path b. The material placing groove 14 is a U-shaped open groove, and the material placing groove 14 is adapted to the central axis 31 of the cloth roll 3 and is used to support the central axis 31. When the material placing groove 14 is in the storage path a, it is in a state of opening obliquely upward or directly upward. At the starting point of the storage path a, there is a material receiving position a1. When the material placing groove 14 is at the material receiving position a1, it is used to receive the cloth roll 3 transferred by the material supporting frame 25. The circulating path is in a trapezoidal structure with a wider bottom and a narrower top. The circulating path at the bottom is the return path b, and the circulating paths at the top and on both sides are the storage paths a. A plurality of material placing grooves 14 arranged on the storage device 1 can store a plurality of cloth rolls 3. When the material placing groove 14 is in the storage path a and is in a state of opening obliquely upward or directly upward, it can ensure the reliable support of the cloth roll 3.

[0027] The transfer device 2 includes a moving chassis 21, a rotation drive 22 and a lateral movement drive 23 arranged on the moving chassis 21. A drive wheel 211 is arranged at the bottom of the moving chassis 21. The rotation drive 22 is arranged at one end of the moving chassis 21, and a material fetching shovel 24 is arranged on the rotation drive 22. The material fetching shovel 24 is driven by the rotation drive 22 to rotate and is used to shovel the cloth roll 3. A material supporting frame 25 is arranged on the lateral movement drive 23. The material supporting frame 25 is driven by the lateral movement drive 23 to move at both ends of the moving chassis 21. The material supporting frame 25 receives the cloth roll 3 at the material fetching shovel 24 at one end of the moving chassis 21 and transfers and places the cloth roll 3 on the material placing groove 14 at the other end of the moving chassis 21. The outer shapes of the material fetching shovel 24 and the material supporting frame 25 are adapted to the outer circumference of the cloth of the cloth roll 3 and are used to support the cloth.

[0028] The working principle of the present utility model will be further described below with a specific working process.

[0029] Refer to Figure 2 As shown, a cloth roll 3 produced by the knitting device 4 is placed at the output position of the cloth winding machine waiting to be fetched. The material fetching shovel 24 on the transfer device 2 rotates to an angle where it can shovel the cloth. The moving chassis 21 moves to the knitting device 4 and the material fetching shovel 24 forks the cloth roll 3. The rotation drive 22 drives the material fetching shovel 24 to rotate upward to support the cloth roll 3. As the rotation progresses, the material fetching shovel 24 rotates downward to place the cloth roll 3 on the material supporting frame 25. Refer to Figure 1As shown in the figure, the mobile chassis 21 moves to the storage device 1, and the transverse movement drive 23 drives the material supporting device to move the cloth roll 3 in the direction away from one end of the material taking shovel 24, so that the cloth roll 3 is placed into the material placing groove 14 at the material receiving position a1; the servo drive 112 drives the conveying chain 13 to move a certain distance, moves out the material placing groove 14 holding the cloth roll 3, and makes the next empty material placing groove 14 enter the material receiving position a1 to wait. Thus, an automatic cloth roll 3 material taking process is completed. The next cloth roll 3 produced by the knitting device 4 can repeat the above process for automated operation.

[0030] The above is only a specific implementation manner of the present utility model, but the design concept of the present utility model is not limited thereto. Any non-substantive modification made to the present utility model using this concept shall fall within the scope of infringement of the protection scope of the present utility model.

Claims

1. An automatic cloth roll storage device, characterized in that, Comprising: A storage device, including a bracket, a guiding sprocket, a conveying chain, and a material placing groove. The guiding sprocket is arranged on the bracket. The conveying chain is wound around the guiding sprocket and driven by the guiding sprocket. A plurality of material placing grooves are provided on the conveying chain, and the material placing grooves are used for placing cloth rolls. A transfer device, including a moving chassis, a rotation drive and a lateral movement drive arranged on the moving chassis. Driving wheels are provided at the bottom of the moving chassis. The rotation drive is arranged at one end of the moving chassis. A material taking shovel is provided on the rotation drive. The material taking shovel is driven by the rotation drive to rotate and is used for shoveling cloth rolls. A material supporting frame is provided on the lateral movement drive. The material supporting frame is driven by the lateral movement drive to move between the two ends of the moving chassis. The material supporting frame receives the cloth roll at the material taking shovel at one end of the moving chassis and transfers and places the cloth roll on the material placing groove at the other end of the moving chassis.

2. The automatic cloth roll storage device according to claim 1, characterized in that: The conveying chain drives the material placing groove through a circulation path. The circulation path includes a storage path and a return path. The material placing groove is a U-shaped open groove. The material placing groove is in a state of opening and inclining upward or directly upward in the storage path. There is a material receiving position on the storage path, and the material placing groove is at the material receiving position to receive the cloth roll transferred by the material supporting frame.

3. The automatic cloth roll storage device according to claim 2, wherein: The circulation path is in a trapezoidal structure with a wider bottom and a narrower top. The path at the bottom is the return path, and the paths at the top and on both sides are the storage paths.

4. The automatic cloth roll storage device according to claim 1, characterized in that: There are two groups of brackets. The two groups of brackets are arranged in parallel at intervals. The storage device further includes a driving sprocket and a driving chain. A synchronous shaft is provided between the two groups of brackets. The synchronous shaft connects the driving sprockets on the two groups of brackets. A servo drive is provided on one of the brackets. The servo drive is connected to the synchronous shaft and drives the synchronous shaft to rotate. A plurality of guiding sprockets are installed on each group of brackets. The conveying chain is wound around each guiding sprocket. Two driving sprockets are installed on each group of brackets. One driving sprocket is coaxially connected to a guiding sprocket, and the other driving sprocket is coaxially connected to the synchronous shaft. The driving chain is wound around the two driving sprockets.

5. The automatic cloth roll storage device according to claim 1, wherein: The storage device further includes a guiding rail groove. The guiding rail groove is arranged on one side of the conveying chain. The material placing groove and the conveying chain are connected through a guide wheel member. The guide wheel member is placed in the guiding rail groove and moves along the guiding rail groove.

6. The automatic cloth roll storage device according to claim 5, wherein: The conveying chain includes a plurality of installation chain links. The installation chain links are arranged at intervals. One end of the guide wheel member is connected to the bottom of the material placing groove, and the other end is selectively installed on an installation chain link. The intervals between adjacent material placing grooves are adjusted by selecting different installation chain links for each material placing groove.

7. The automatic cloth roll storage device according to claim 1, characterized in that: The material placing groove is adapted to the central axis of the cloth roll and is used for supporting the central axis. The material taking shovel and the material supporting frame are adapted to the outer periphery of the cloth of the cloth roll and are used for supporting the cloth.