Interchangeable easy-to-tear line product processing device
By designing interchangeable easy-tear product processing devices in the printing press, the cost and efficiency problems of the printing press when switching ordinary and double rows of easy-tear printed products are solved, and efficient printing products are achieved.
Patent Information
- Application Number
- CN202422156559.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-03
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-09-03
AI Technical Summary
When switching ordinary printed products and double rows of easy-to-tear printed products in a printing press, the production line needs to be replaced, resulting in increased production costs and reduced efficiency.
An interchangeable easy-to-tear product processing device is designed. By replacing the easy-to-tear cutter plate or exhaust cutter plate on the installation tool holder, combining the adjustment mechanism and the driving mechanism, the processing of printed products with different process requirements is achieved.
It improves the production efficiency of printed products, reduces production costs, and improves the processing quality of printed products.
Smart Images

Figure CN223133709U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the technical field of printing equipment, and particularly relates to a processing device for interchangeable tear lines products. Background Art
[0002] After the printed products are printed in the printing press, it is necessary to exhaust the paper sheets to ensure higher fitting degree after folding. The common method is to open exhaust holes at the folding seams of the paper sheets through exhaust knives to ensure that the gas between the folded paper sheets is fully discharged, so as to improve the subsequent binding quality, and cut the paper sheets at the positions of the exhaust holes after binding. For some special double-row tear line products, it is necessary to set double-row tear lines on the paper sheets, and the tear lines can also play the role of exhausting gas while facilitating the tearing of the paper sheets.
[0003] During the production and processing of commercial web printing presses, it is often necessary to switch between ordinary printed products and double-row tear line printed products. Printing enterprises usually need to replace different production lines for different products, which not only increases the production cost but also reduces the production efficiency of printed products. Summary of the Utility Model
[0004] In view of the above disadvantages and deficiencies, this application provides a processing device for interchangeable tear line products.
[0005] The processing device for interchangeable tear line products provided by this application adopts the following technical solutions:
[0006] A processing device for interchangeable tear line products includes a frame, a tension roller, a fixed beam, an adjusting mechanism, a driving mechanism, and a mounting tool holder;
[0007] The tension roller is rotatably installed on the frame. The fixed beam is arranged opposite to the tension roller. Both ends of the fixed beam are fixedly connected to the frame, and the length direction of the fixed beam is parallel to the axis direction of the tension roller. The adjusting mechanism is fixedly connected to the fixed beam. The driving mechanism is fixedly connected to the adjusting mechanism. The mounting tool holder is fixedly installed on the adjusting mechanism, and an interchangeable tear line cutter head or an exhaust cutter head is installed on the mounting tool holder. The adjusting mechanism is used to adjust the distance between the mounting tool holder and the tension roller, and the driving mechanism is used to drive the mounting tool holder to rotate on the adjusting mechanism;
[0008] The printed product is arranged between the mounting tool holder and the tension roller.
[0009] By adopting the above technical solution, before processing printed products, according to the type of the product, a corresponding tear line cutter head or exhaust cutter head is fixedly installed on the mounting tool holder; the driving mechanism is adjusted so that the mounting tool holder approaches the tension roller. When processing the printed product, the tension roller rotates, and the paper moves between the tension roller and the mounting tool holder. The driving mechanism is started, and the driving mechanism drives the mounting tool holder to rotate. The tear line cutter head or exhaust cutter head on the mounting tool holder rotates synchronously, and the tear line cutter head or exhaust cutter head contacts the paper. When the mounting cutter head rotates, a tear line or exhaust holes are processed on the paper surface; the designed interchangeable tear line product processing device only needs to replace the corresponding tear line cutter head or exhaust cutter head on the mounting tool holder according to different process requirements of the product, which is convenient for improving the production efficiency of printed products and reducing production costs.
[0010] In a specific feasible implementation, the adjusting mechanism includes an adjusting cylinder and a mounting component. The adjusting cylinder includes a cylinder body and a piston rod. The cylinder body is fixedly installed on the fixed beam. One end of the piston rod is slidably arranged in the cylinder body, and the other end is fixedly connected to the mounting component; the mounting component is arranged opposite to the tension roller.
[0011] The mounting tool holder is rotatably connected to the mounting component.
[0012] By adopting the above technical solution, the provided adjusting mechanism, after the tear line cutter head or exhaust cutter head is installed, the adjusting cylinder is started, the piston rod extends out, and the mounting component is pushed to move. The mounting component drives the mounting tool holder to approach the tension roller, so as to facilitate adjusting the distance between the mounting tool holder and the tension roller. When processing printed products, it is convenient to perform corresponding tear line punching or exhaust hole punching operations according to papers of different thicknesses; the applicability of the device is improved.
[0013] In a specific feasible implementation, the mounting component includes a fixed seat and a rotating shaft. The fixed seat is arranged at the end of the piston rod far from the cylinder body. The rotating shaft passes through the fixed seat and is rotatably connected to the fixed seat. One end of the rotating shaft is coaxially and fixedly connected to the mounting tool holder, and the other end is fixedly connected to the driving mechanism.
[0014] By adopting the above technical solution, the provided mounting component, the fixed seat supports the rotating shaft. During production and processing, the driving mechanism drives the rotating shaft to rotate on the fixed seat, and the rotating shaft drives the mounting tool holder to rotate, which is convenient for realizing the processing of tear lines and exhaust holes on printed products.
[0015] In a specific feasible implementation, the mounting tool holder includes a mounting bushing, a locking bushing, a limiting sleeve, a locking member, and a fixing member; the mounting bushing is fixedly connected to the locking bushing coaxially, and both the mounting bushing and the locking bushing are coaxially sleeved on one end of the rotating shaft passing through the fixing seat; the tear line cutter disc or the exhaust cutter disc is disposed on the mounting bushing; a limiting boss is integrally provided at one end of the mounting bushing away from the locking bushing, and the limiting boss is used for fixedly limiting the tear line cutter disc or the exhaust cutter disc.
[0016] A locking groove is formed in the side wall of the locking bushing along the axial direction, and the locking groove extends to the end of the locking bushing away from the mounting bushing; a deformation joint is formed at the connection position between the locking bushing and the mounting bushing, and the deformation joint communicates with the locking groove; two locking steps are provided on the side wall of the locking bushing, and the two locking steps are located on both sides of the length direction of the locking groove.
[0017] The locking member includes a locking bolt and a locking nut. One end of the locking bolt abuts against one of the locking steps, and the other end sequentially passes through the two locking steps. The locking nut is threadedly connected to the end of the locking bolt passing through the locking steps.
[0018] The fixing member includes a fixing bolt and a fixing nut, and both the fixing bolt and the fixing nut are used to realize the fixed installation of the tear line cutter disc or the exhaust cutter disc and the mounting tool holder.
[0019] By adopting the above technical solution, the provided mounting tool holder, the mounting bushing provides an installation space for the tear line cutter disc or the exhaust cutter disc. By sleeving the tear line cutter disc or the exhaust cutter disc on the mounting bushing, it is convenient to realize the rotation of the tear line cutter disc or the exhaust cutter disc following the mounting bushing. At the same time, by threading the locking bolt through the two locking steps and threadedly connecting with the locking nut, the deformation joint reduces the constraint on the locking groove, causing the locking groove to contract, thereby deforming the locking bushing. The locking bolt presses the locking bushing against the circumferential side wall of the rotating shaft, thereby realizing the position fixation of the mounting tool holder on the rotating shaft.
[0020] In a specific feasible implementation, there are two tear line cutter discs. When processing double-row tear lines, the two tear line cutter discs are coaxially sleeved on the mounting bushing, and the two tear line cutter discs are symmetrically arranged at both ends of the mounting bushing. The side wall of one of the tear line cutter discs abuts against the limiting boss; a first limiting sleeve is arranged between the two tear line cutter discs, the first limiting sleeve is coaxially sleeved on the mounting bushing, and both ends of the first limiting sleeve respectively abut against the two side walls of the two tear line cutter discs close to each other.
[0021] The fixing bolt passes through the limiting boss, the first limiting sleeve and the two tear-line cutter discs, and the fixing nut is threadedly connected to the fixing bolt;
[0022] A plurality of tear-line punching tips are integrally arranged on the tear-line cutter disc, and the tear-line punching tips are evenly distributed along the circumferential direction of the tear-line cutter disc.
[0023] By adopting the above technical solution, the two tear-line cutter discs are sleeved on the mounting bushing. The first limiting sleeve ensures that the distance between the two tear-line cutter discs is fixed and also supports the two tear-line cutter discs, which is convenient for avoiding the shaking and position movement of the tear-line cutter discs during processing; at the same time, the fixing bolt passes through the limiting boss, the first limiting sleeve and the two tear-line cutter discs and is threadedly connected to the fixing nut, which is convenient for fixing the positions of the tear-line cutter discs and the first limiting sleeve on the mounting bushing, thereby avoiding the relative rotation between the tear-line cutter discs and the mounting bushing during processing and facilitating the improvement of the processing quality of printed products; by the tear-line cutter discs rotating synchronously with the mounting bushing, the tear-line punching tips on the two tear-line cutter discs form continuous tear lines on the printed products, thereby realizing the double-row tear-line processing of the printed products.
[0024] In a specific feasible implementation, when processing the exhaust holes, the exhaust cutter disc is coaxially sleeved on the mounting bushing, and two second limiting sleeves are coaxially sleeved on the mounting bushing. The exhaust cutter disc is located between the two second limiting sleeves, and one of the second limiting sleeves abuts against the limiting boss;
[0025] The fixing bolt is arranged on the limiting boss, the exhaust cutter disc and the two second limiting sleeves, and the fixing nut is threadedly connected to the fixing bolt;
[0026] A plurality of exhaust-hole punching tips are integrally arranged on the exhaust cutter disc, and the exhaust-hole punching tips are evenly distributed along the circumferential direction of the exhaust cutter disc.
[0027] By adopting the above technical solution, the exhaust cutter disc is arranged between the two second limiting sleeves, thereby realizing the position fixation of the exhaust cutter disc. The two second limiting sleeves support the exhaust cutter disc, which is convenient for avoiding the shaking and position movement of the exhaust cutter disc during processing; at the same time, the fixing bolt passes through the limiting boss, the exhaust cutter disc and the two second limiting sleeves and is threadedly connected to the fixing nut, which is convenient for fixing the positions of the exhaust cutter disc and the second limiting sleeves on the mounting bushing, thereby avoiding the relative rotation between the exhaust cutter disc and the mounting bushing during processing and facilitating the improvement of the processing quality of printed products; by the exhaust cutter disc rotating synchronously with the mounting bushing, the exhaust-hole punching tips on the exhaust cutter disc form continuous exhaust holes on the printed products, thereby realizing the exhaust-hole processing of the printed products and avoiding the presence of gas between the papers after the printed products are folded, improving the paper adhesion.
[0028] In a specific feasible embodiment, tear line punching tool tip receiving grooves and exhaust hole punching tool tip receiving grooves are respectively formed in the side walls of the tension rollers;
[0029] There are two tear line punching tool tip receiving grooves, and the two tear line punching tool tip receiving grooves are formed circumferentially along the side wall of the tension roller. The two tear line punching tool tips are arranged in parallel, and the tear line punching tool tips can be fitted in the tear line punching tool tip receiving grooves;
[0030] The exhaust hole punching tool tip receiving groove is arranged between the two tear line punching tool tip receiving grooves. The exhaust hole punching tool tip receiving groove is formed circumferentially along the side wall of the tension roller, and the exhaust hole punching tool tip can be fitted in the exhaust hole punching tool tip receiving groove.
[0031] By adopting the above technical solution, the provided tear line punching tool tip receiving grooves and exhaust hole punching tool tip receiving grooves, when processing printed products, the tear line punching tool tips are fitted in the tear line punching tool tip receiving grooves, and the exhaust hole punching tool tips are fitted in the exhaust hole punching tool tip receiving grooves, avoiding the contact between the tear line punching tool tips and the exhaust hole punching tool tips and the side wall of the tension roller, resulting in damage to the tear line cutter disc or the exhaust cutter disc.
[0032] In a specific feasible embodiment, the driving mechanism includes a driving motor, a driving shaft, a driving gear and a driven gear; both ends of the driving shaft respectively pass through the machine frame and are rotationally connected to the machine frame. The driving motor is fixedly arranged on a side wall of the machine frame, and the output shaft of the driving motor is coaxially and fixedly connected to one end of the driving shaft extending out of the machine frame;
[0033] The middle section of the driving shaft is coaxially and fixedly provided with the driving gear, and the end of the rotating shaft far from the mounting tool holder is coaxially and fixedly provided with the driven gear; the driving gear and the driven gear are connected by a belt.
[0034] By adopting the above technical solution, the provided driving mechanism, during production and processing, the driving motor drives the driving shaft to rotate, the driving shaft drives the driving gear to rotate, the driving gear drives the driven gear to rotate through the belt, the driving gear drives the rotating shaft to rotate, and the mounting tool holder arranged on the rotating shaft rotates synchronously, facilitating the realization of double-row tear line or exhaust hole production and processing of printed products.
[0035] In summary, the present application includes at least one of the following beneficial technical effects:
[0036] 1. The designed interchangeable tear line product processing device can improve the production efficiency of printed products and reduce production costs by simply replacing the corresponding tear line cutter head or exhaust cutter head on the installation tool holder according to different process requirements of the products. BRIEF DESCRIPTION OF THE DRAWINGS
[0037] Figure 1 FIG. is a schematic diagram of the overall structure of an interchangeable tear line product processing device.
[0038] Figure 2 FIG. Figure 1 is an enlarged view of part A of FIG., aiming to illustrate the adjusting mechanism and the driving mechanism.
[0039] Figure 3 FIG. Figure 2 is an enlarged view of part B of FIG., aiming to illustrate the driving gear.
[0040] Figure 4 FIG. is a schematic diagram of the structure of the installation tool holder.
[0041] Figure 5 FIG. is a structural diagram of the installation of the tear line cutter head in Embodiment 1.
[0042] Figure 6 FIG. is a schematic diagram of the installation of the exhaust cutter head in Embodiment 2.
[0043] BRIEF DESCRIPTION OF THE DRAWINGS: 1. Frame; 2. Tensioning roller; 21. Tear line punching tool tip receiving groove; 22. Exhaust hole punching tool tip receiving groove; 3. Fixed beam; 4. Adjusting mechanism; 41. Adjusting cylinder; 411. Cylinder block; 412. Piston rod; 42. Installation component; 421. Fixed seat; 422. Rotating shaft; 5. Driving mechanism; 51. Driving motor; 52. Driving shaft; 53. Driving gear; 54. Driven gear; 6. Installation tool holder; 61. Installation bushing; 611. Limiting boss; 62. Locking bushing; 621. Locking groove; 622. Deformation joint; 623. Locking step; 63. Locking part; 631. Locking bolt; 632. Locking nut; 64. Fixing part; 641. Fixing bolt; 642. Fixing nut; 7. Tear line cutter head; 71. Tear line punching tool tip; 8. Exhaust cutter head; 81. Exhaust hole punching tool tip; 9. First limiting sleeve; 10. Second limiting sleeve. SPECIFIC EMBODIMENTS
[0044] The following further elaborates on this application in conjunction with the Figures 1-6 drawings.
[0045] The embodiment of this application discloses an interchangeable tear line product processing device.
[0046] Embodiment 1:
[0047] Referring to Figure 1, An interchangeable tear line product processing device, including a frame 1, a tension roller 2, a fixed beam 3, an adjustment mechanism 4, a drive mechanism 5, and a mounting tool holder 6; the tension roller 2 is rotatably mounted on the frame 1, the fixed beam 3 is arranged opposite to the tension roller 2, both ends of the fixed beam 3 are fixedly connected to the frame 1, and the length direction of the fixed beam 3 is parallel to the axis direction of the tension roller 2; the adjustment mechanism 4 is fixedly connected to the fixed beam 3, the drive mechanism 5 is fixedly connected to the adjustment mechanism 4, and the mounting tool holder 6 is fixedly mounted on the adjustment mechanism 4.
[0048] Refer to Figure 2 , The adjustment mechanism 4 includes an adjustment cylinder 41 and a mounting component 42. The adjustment cylinder 41 includes a cylinder block 411 and a piston rod 412. The cylinder block 411 is fixedly mounted on the fixed beam 3. One end of the piston rod 412 is slidably arranged in the cylinder block 411, and the other end is fixedly connected to the mounting component 42; the mounting component 42 is arranged opposite to the tension roller 2; the mounting tool holder 6 is rotatably connected to the mounting component 42; two tear line punching tool tip receiving grooves 21 are formed on the side wall of the tension roller 2; the two tear line punching tool tip receiving grooves 21 are arranged circumferentially along the side wall of the tension roller 2, and the two tear line punching tool tip receiving grooves 21 are arranged parallel to each other.
[0049] Refer to Figure 2 , The mounting component 42 includes a fixed seat 421 and a rotating shaft 422. The fixed seat 421 is arranged at one end of the piston rod 412 away from the cylinder block 411. The rotating shaft 422 passes through the fixed seat 421 and is rotatably connected to the fixed seat 421. One end of the rotating shaft 422 is coaxially fixedly connected to the mounting tool holder 6, and the other end is fixedly connected to the drive mechanism 5.
[0050] Refer to Figures 1-3 , The drive mechanism 5 includes a drive motor 51, a drive shaft 52, a driving gear 53, and a driven gear 54; both ends of the drive shaft 52 pass through the frame 1 respectively and are rotatably connected to the frame 1. The drive motor 51 is fixedly arranged on a side wall of the frame 1, and the output shaft of the drive motor 51 is coaxially fixedly connected to one end of the drive shaft 52 extending out of the frame 1; the driving gear 53 is coaxially fixedly arranged in the middle section of the drive shaft 52, and the driven gear 54 is coaxially fixedly arranged at one end of the rotating shaft 422 away from the mounting tool holder 6; the driving gear 53 is connected to the driven gear 54 by a belt.
[0051] Refer to Figure 4, the mounting tool holder 6 includes a mounting bushing 61, a locking bushing 62, a limiting sleeve, a locking member 63 and a fixing member 64; the mounting bushing 61 and the locking bushing 62 are coaxially and fixedly connected, and both the mounting bushing 61 and the locking bushing 62 are coaxially sleeved on one end of the rotating shaft 422 passing through the fixing base 421, and the diameter of the locking bushing 62 is smaller than that of the mounting bushing 61; a limiting boss 611 is integrally provided at one end of the mounting bushing 61 away from the locking bushing 62; a locking groove 621 is provided on the side wall of the locking bushing 62 along the axial direction, and the locking groove 621 extends to the end of the locking bushing 62 away from the mounting bushing 61; a deformation joint 622 is provided at the connection position between the locking bushing 62 and the mounting bushing 61, and the deformation joint 622 communicates with the locking groove 621; two locking steps 623 are provided on the side wall of the locking bushing 62, and the two locking steps 623 are located on both sides of the length direction of the locking groove 621; the locking member 63 includes a locking bolt 631 and a locking nut 632, one end of the locking bolt 631 abuts against one of the locking steps 623, the other end sequentially passes through the two locking steps 623, and the locking nut 632 is threadedly connected to the end of the locking bolt 631 passing through the locking step 623.
[0052] Referring to Figure 5 , two tear-line cutter disks 7 are coaxially sleeved on the mounting bushing 61, and the two tear-line cutter disks 7 are symmetrically arranged at both ends of the mounting bushing 61, and the side wall of one of the tear-line cutter disks 7 abuts against the limiting boss 611; a first limiting sleeve 9 is provided between the two tear-line cutter disks 7, the first limiting sleeve 9 is coaxially sleeved on the mounting bushing 61, and both ends of the first limiting sleeve 9 abut against the two side walls of the tear-line cutter disks 7 close to each other, and the diameter of the first limiting sleeve 9 is the same as that of the limiting boss 611; the fixing member 64 includes a fixing bolt 641 and a fixing nut 642, one end of the fixing bolt 641 abuts against the limiting boss 611, the other end sequentially passes through the limiting boss 611, the tear-line cutter disk 7 and the first limiting sleeve 9, and the fixing nut 642 is threadedly connected to the fixing bolt 641, and the limiting boss 611, the first limiting sleeve 9 and the two tear-line cutter disks 7 are all located between the fixing bolt 641 and the fixing nut 642; multiple groups of fixing members 64 are arranged in an array along the side wall of the limiting boss 611. A plurality of tear-line punching tips 71 are integrally provided on the tear-line cutter disk 7, and the tear-line punching tips 71 are evenly distributed along the circumferential direction of the tear-line cutter disk 7; when performing tear-line processing, the tear-line punching tips 71 are fitted in the tear-line punching tip receiving grooves 21, the printed product is located between the first limiting sleeve 9 and the side wall of the tension roller 2, and the first limiting sleeve 9 can be made of rubber material, which is convenient to improve the friction between the first limiting sleeve 9 and the printed product and avoid the offset of the printed product on the first limiting sleeve 9, thereby improving the processing quality of the tear line.
[0053] The implementation principle of the interchangeable tear line product processing device in Embodiment 1 of the present application is as follows: Before processing double-row tear lines on printed products, first, the first limiting sleeve 9 and two tear line cutter discs 7 are sleeved on the mounting shaft sleeve 61. The first limiting sleeve 9 is located between the two tear line cutter discs 7. One of the tear line cutter discs 7 abuts against the limiting boss 611. Then, the fixing bolt 641 passes through the limiting boss 611, the tear line cutter disc 7, and the first limiting sleeve 9 in sequence, and the fixing nut 642 is threadedly connected to the fixing bolt 641, so that the two tear line cutter discs 7 and the first limiting sleeve 9 are fixedly installed on the mounting shaft sleeve 61. Then, the mounting shaft sleeve 61 and the locking shaft sleeve 62 are sleeved on the rotating shaft 422. The locking bolt 631 passes through the two locking steps 623, and the locking nut 632 is threadedly connected to the locking bolt 631. The two locking bosses are located between the locking bolt 631 and the locking nut 632. Tighten the locking nut 632, and the deformation joint 622 reduces the constraint on the locking groove 621, causing the locking groove 621 to contract, so that the locking shaft sleeve 62 deforms. The locking bolt 631 presses the locking shaft sleeve 62 against the circumferential side wall of the rotating shaft 422, thereby realizing the position fixation of the mounting tool holder 6 on the rotating shaft 422.
[0054] After the tear line cutter disc 7 and the mounting tool holder 6 are fixed, start the adjusting cylinder 41. The piston rod 412 extends out of the cylinder body 411. The piston rod 412 pushes the mounting assembly 42 to move. The mounting assembly 42 drives the mounting tool holder 6 to approach the tension roller 2. The printed product is clamped between the tear line cutter disc 7 and the tension roller 2. Then, the belt is sleeved between the driving gear 53 and the driven gear 54, and the belt is tensioned so that the belt can realize the transmission between the driving gear 53 and the driven gear 54.
[0055] When producing double-row tear line printed products, the tension roller 2 rotates, and the paper moves between the tension roller 2 and the mounting tool holder 6. Start the driving motor 51. The driving motor 51 drives the driving shaft 52 to rotate. The driving shaft 52 drives the driving gear 53 to rotate. The driving gear 53 drives the driven gear 54 to rotate through the belt. The driving gear 53 drives the rotating shaft 422 to rotate. The mounting tool holder 6 provided on the rotating shaft 422 rotates synchronously. The two tear line cutter discs 7 on the mounting tool holder 6 rotate together. The tear line cutter disc 7 contacts the printed product. When the two tear line cutter discs 7 rotate, the tear line punching tip 71 penetrates through the printed product and is embedded in the tear line punching tip receiving groove 21, and at the same time, continuous double-row tear lines are processed on the surface of the printed product.
[0056] Embodiment 2:
[0057] Refer to Figure 2, the difference between this Embodiment 2 and Embodiment 1 is that an exhaust hole punching tool tip receiving groove 22 is formed in the side wall of the tensioning roller 2; the exhaust hole punching tool tip receiving groove 22 is arranged circumferentially along the side wall of the tensioning roller 2, and the exhaust hole punching tool tip receiving groove 22 is arranged between two tear line punching tool tip receiving grooves 21.
[0058] Refer to Figure 6 , an exhaust cutter disc 8 and two second limiting sleeves 10 are coaxially sleeved on the mounting bushing 61. The two second limiting sleeves 10 are respectively arranged on both sides of the exhaust cutter disc 8. One of the second limiting sleeves 10 abuts against the limiting boss 611, and the diameter of the second limiting sleeve 10 is the same as that of the limiting boss 611; one end of the fixing bolt 641 abuts against the limiting boss 611, and the other end sequentially passes through the limiting boss 611, the second limiting sleeve 10 and the exhaust cutter disc 8. The fixing nut 642 is threadedly connected with the fixing bolt 641. The exhaust cutter disc 8 and the two second limiting sleeves 10 are located between the fixing bolt 641 and the fixing nut 642; a plurality of exhaust hole punching tool tips 81 are integrally arranged on the exhaust cutter disc 8. The exhaust hole punching tool tips 81 are evenly distributed along the circumference of the exhaust cutter disc 8. When processing the exhaust holes, the exhaust hole punching tool tips 81 are fitted in the exhaust hole punching tool tip receiving groove 22. The printed product is located between the second limiting sleeve 10 and the side wall of the tensioning roller 2. The second limiting sleeve 10 can be made of rubber material to improve the friction between the second limiting sleeve 10 and the printed product, avoid the offset of the printed product on the second limiting sleeve 10, and thus improve the processing quality of the exhaust holes.
[0059] The implementation principle of the interchangeable tear line product processing device in this Embodiment 2 is as follows: Before processing the double-row tear lines on the printed product, first, the exhaust cutter disc 8 and the two second limiting sleeves 10 are sleeved on the mounting bushing 61. The exhaust cutter disc 8 is located between the two second limiting sleeves 10. One of the second limiting sleeves 10 abuts against the limiting boss 611. Then, the fixing bolt 641 is sequentially passed through the limiting boss 611, the second limiting sleeve 10 and the exhaust cutter disc 8, and the fixing nut 642 is threadedly connected with the fixing bolt 641, so that the two second limiting sleeves 10 and the exhaust cutter disc 8 are fixedly installed on the mounting bushing 61. Then, the mounting bushing 61 and the locking bushing 62 are sleeved on the rotating shaft 422. The locking bolt 631 passes through the two locking steps 623, and the locking nut 632 is threadedly connected with the locking bolt 631. The two locking bosses are located between the locking bolt 631 and the locking nut 632. The locking nut 632 is tightened, and the deformation joint 622 reduces the constraint on the locking groove 621, so that the locking groove 621 shrinks, thereby deforming the locking bushing 62. The locking bolt 631 presses the locking bushing 62 against the circumferential side wall of the rotating shaft 422, so as to fix the position of the mounting tool holder 6 on the rotating shaft 422.
[0060] After the exhaust cutter head 8 and the mounting tool holder 6 are fixedly completed, the adjusting cylinder 41 is started. The piston rod 412 extends out of the cylinder body 411. The piston rod 412 pushes the mounting assembly 42 to move. The mounting assembly 42 drives the mounting tool holder 6 to approach the tension roller 2. The printed product is clamped between the exhaust cutter head 8 and the tension roller 2. Then, the belt is sleeved between the driving gear 53 and the driven gear 54, and the belt is tightened so that the belt can realize the transmission between the driving gear 53 and the driven gear 54.
[0061] When producing a printed product with exhaust holes, the tension roller 2 rotates, and the paper moves between the tension roller 2 and the mounting tool holder 6. The driving motor 51 is started. The driving motor 51 drives the driving shaft 52 to rotate. The driving shaft 52 drives the driving gear 53 to rotate. The driving gear 53 drives the driven gear 54 to rotate through the belt. The driving gear 53 drives the rotating shaft 422 to rotate. The mounting tool holder 6 arranged on the rotating shaft 422 rotates synchronously. The exhaust cutter head 8 on the mounting tool holder 6 rotates accordingly. The exhaust cutter head 8 contacts the printed product. When the exhaust cutter head 8 rotates, the punching tip 81 of the exhaust hole passes through the printed product and is fitted in the exhaust hole punching tip receiving groove 22. At the same time, continuous exhaust holes are machined on the surface of the printed product.
[0062] The above are all the preferred embodiments of the present application, and the protection scope of the present application is not limited thereby. Therefore, all equivalent changes made according to the structure, shape, and principle of the present application should be covered within the protection scope of the present application.
Claims
1. An interchangeable tear line product processing device, characterized in that: It includes a frame (1), a tensioning roller (2), a fixed beam (3), an adjusting mechanism (4), a driving mechanism (5), and a mounting tool holder (6). The tensioning roller (2) is rotatably mounted on the frame (1). The fixed beam (3) is arranged opposite to the tensioning roller (2). Both ends of the fixed beam (3) are fixedly connected to the frame (1), and the length direction of the fixed beam (3) is parallel to the axis direction of the tensioning roller (2). The adjusting mechanism (4) is fixedly connected to the fixed beam (3), the driving mechanism (5) is fixedly connected to the adjusting mechanism (4), the mounting tool holder (6) is fixedly mounted on the adjusting mechanism (4), and an interchangeable tear line cutter disc (7) or an exhaust cutter disc (8) is mounted on the mounting tool holder (6). The adjusting mechanism (4) is used to adjust the distance between the mounting tool holder (6) and the tensioning roller (2), and the driving mechanism (5) is used to drive the mounting tool holder (6) to rotate on the adjusting mechanism (4). The printed product is arranged between the mounting tool holder (6) and the tensioning roller (2).
2. The processing device for an interchangeable tear line product according to claim 1, characterized in that: The adjusting mechanism (4) includes an adjusting cylinder (41) and a mounting assembly (42). The adjusting cylinder (41) includes a cylinder body (411) and a piston rod (412). The cylinder body (411) is fixedly mounted on the fixed beam (3). One end of the piston rod (412) is slidably arranged in the cylinder body (411), and the other end is fixedly connected to the mounting assembly (42). The mounting assembly (42) is arranged opposite to the tensioning roller (2). The mounting tool holder (6) is rotatably connected to the mounting assembly (42).
3. The processing device for an interchangeable tear line product according to claim 2, wherein: The mounting assembly (42) includes a fixed seat (421) and a rotating shaft (422). The fixed seat (421) is arranged at the end of the piston rod (412) far from the cylinder body (411). The rotating shaft (422) passes through the fixed seat (421) and is rotatably connected to the fixed seat (421). One end of the rotating shaft (422) is coaxially and fixedly connected to the mounting tool holder (6), and the other end is fixedly connected to the driving mechanism (5).
4. The processing device for an interchangeable tear line product according to claim 3, characterized in that: The mounting tool holder (6) includes a mounting bushing (61), a locking bushing (62), a locking member (63), and a fixing member (64). The mounting bushing (61) is coaxially and fixedly connected to the locking bushing (62). Both the mounting bushing (61) and the locking bushing (62) are coaxially sleeved on one end of the rotating shaft (422) passing through the fixed seat (421). The tear line cutter disc (7) or the exhaust cutter disc (8) is arranged on the mounting bushing (61). A limiting boss (611) is integrally arranged at one end of the mounting bushing (61) far from the locking bushing (62), and the limiting boss (611) is used for fixing and limiting the tear line cutter disc (7) or the exhaust cutter disc (8). A locking groove (621) is formed in the side wall of the locking bushing (62) along the axial direction, and the locking groove (621) extends to the end of the locking bushing (62) away from the mounting bushing (61); a deformation joint (622) is formed at the connection position between the locking bushing (62) and the mounting bushing (61), and the deformation joint (622) communicates with the locking groove (621); two locking steps (623) are provided on the side wall of the locking bushing (62), and the two locking steps (623) are located on both sides of the length direction of the locking groove (621). The locking member (63) includes a locking bolt (631) and a locking nut (632). One end of the locking bolt (631) abuts against one of the locking steps (623), and the other end sequentially passes through the two locking steps (623). The locking nut (632) is threadedly connected to the end of the locking bolt (631) passing through the locking step (623). The fixing member (64) includes a fixing bolt (641) and a fixing nut (642), and both the fixing bolt (641) and the fixing nut (642) are used to fixedly install the tear line cutter disc (7) or the exhaust cutter disc (8) to the mounting tool holder (6).
5. The processing device for an interchangeable tear line product according to claim 4, characterized in that: Two tear line cutter discs (7) are provided. When processing double-row tear lines, the two tear line cutter discs (7) are coaxially sleeved on the mounting bushing (61), and the two tear line cutter discs (7) are symmetrically arranged at both ends of the mounting bushing (61). The side wall of one of the tear line cutter discs (7) abuts against the limiting boss (611); a first limiting sleeve (9) is arranged between the two tear line cutter discs (7), and the first limiting sleeve (9) is coaxially sleeved on the mounting bushing (61), and both ends of the first limiting sleeve (9) abut against the side walls of the two tear line cutter discs (7) close to each other. The fixing bolt (641) passes through the limiting boss (611), the first limiting sleeve (9) and the two tear line cutter discs (7), and the fixing nut (642) is threadedly connected to the fixing bolt (641). A plurality of tear line punching tips (71) are integrally provided on the tear line cutter disc (7), and the tear line punching tips (71) are evenly distributed along the circumferential direction of the tear line cutter disc (7).
6. The processing device for an interchangeable tear line product according to claim 4, characterized in that: When processing exhaust holes, the exhaust cutter disc (8) is coaxially sleeved on the mounting bushing (61), and two second limiting sleeves (10) are coaxially sleeved on the mounting bushing (61). The exhaust cutter disc (8) is located between the two second limiting sleeves (10), and one of the second limiting sleeves (10) abuts against the limiting boss (611). The fixing bolt (641) passes through the limiting boss (611), the exhaust cutter disc (8) and the two second limiting sleeves (10), and the fixing nut (642) is threadedly connected to the fixing bolt (641). A plurality of exhaust hole punching tips (81) are integrally provided on the exhaust cutter head (8), and the exhaust hole punching tips (81) are evenly distributed along the circumferential direction of the exhaust cutter head (8).
7. An interchangeable tear line product processing device according to claim 5 or 6, characterized in that: The side walls of the tensioning rollers (2) are respectively provided with a tear line punching tip receiving groove (21) and an exhaust hole punching tip receiving groove (22); Two tear line punching tip receiving grooves (21) are provided, and the two tear line punching tip receiving grooves (21) are circumferentially formed along the side wall of the tensioning roller (2). The two tear line punching tips (71) are arranged in parallel, and the tear line punching tips (71) can be fitted in the tear line punching tip receiving grooves (21); The exhaust hole punching tip receiving groove (22) is arranged between the two tear line punching tip receiving grooves (21), and the exhaust hole punching tip receiving groove (22) is circumferentially formed along the side wall of the tensioning roller (2). The exhaust hole punching tips (81) can be fitted in the exhaust hole punching tip receiving grooves (22).
8. The processing device for an interchangeable tear line product according to claim 3, wherein: The driving mechanism (5) includes a driving motor (51), a driving shaft (52), a driving gear (53) and a driven gear (54); both ends of the driving shaft (52) pass through the machine frame (1) and are rotatably connected to the machine frame (1). The driving motor (51) is fixedly arranged on a side wall of the machine frame (1), and the output shaft of the driving motor (51) is coaxially and fixedly connected to one end of the driving shaft (52) extending out of the machine frame (1); The driving gear (53) is coaxially and fixedly arranged in the middle section of the driving shaft (52), and the driven gear (54) is coaxially and fixedly arranged at one end of the rotating shaft (422) away from the mounting tool holder (6); the driving gear (53) is belt-connected to the driven gear (54).