Superheater for reducing coke powder abrasion in dry quenching production
By introducing filter components and cleaning systems into the superheater, corrosion and blockage problems caused by accumulation of impurities such as scale are solved, efficient cleaning of the filter plate and improved steam purity, and the production efficiency of the dry-extinguishing furnace is improved.
Patent Information
- Application Number
- CN202422338623.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-25
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-09-25
AI Technical Summary
During the long-term steam transmission process of existing superheaters, the internal pipelines are prone to accumulate impurities such as scale, resulting in corrosion and blockage, affecting the production efficiency of the dry-extinguishing furnace.
A superheater containing filter components is designed, including a filter plate and a cleaning system. The filter plate is cleaned by blowing fans and driving the brush barrel through gears to prevent clogging and improve impurity interception efficiency.
Effectively prevent the filter plate from being blocked, improve the steam transmission purity and the cleanliness of the filter plate, extend the service life, and improve the production efficiency of the dry-extinguishing furnace.
Smart Images

Figure CN223134396U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of coke dry quenching production, in particular to a superheater for reducing coke powder wear in coke dry quenching production. Background Technique
[0002] A coke dry quenching furnace, also known as a coke dry quenching oven or a coke dry quenching device, is a device used to process the coke produced during the coking process. The coke dry quenching furnace is mainly used in coking plants in the iron and steel industry. Its main function is to recover heat from the red-hot coke and cool the coke to room temperature or close to room temperature for further processing and storage. Compared with traditional wet coke quenching (using water to cool the coke), the coke dry quenching furnace has higher energy efficiency and lower environmental pollution, and a superheater is required to increase the temperature inside the coke dry quenching furnace during the production process.
[0003] When the existing superheater transfers steam for a long time, since steam is converted through water flow, the transmission pipes inside the superheater are gradually filled with impurities such as water scale, which causes the impurities to gradually corrode the inside of the coke dry quenching furnace. In severe cases, blockage occurs during the transmission process, which further causes the temperature of the coke dry quenching furnace to decrease, resulting in the need to stop production of the coke dry quenching furnace to solve the blockage problem, reducing the working efficiency of the coke dry quenching furnace production and being inconvenient to use. Therefore, we have proposed a superheater for reducing coke powder wear in coke dry quenching production, which has the function of being convenient to use and is urgently needed to be developed. Content of the Utility Model
[0004] The purpose of the utility model is to provide a superheater for reducing coke powder wear in coke dry quenching production to solve the problems raised in the above background technique.
[0005] The utility model provides a superheater for reducing coke powder wear in coke dry quenching production, including a coke dry quenching furnace body. A superheater body is installed on the top of the coke dry quenching furnace body. A filtering component is arranged on the top of the coke dry quenching furnace body. The filtering component includes two exhaust pipes and two filter mesh plates. The discharge port of the superheater body is communicated with one end of the exhaust pipe, and the filter mesh plate is used in cooperation with the exhaust pipe.
[0006] In a specific implementation scheme, the filtering component further includes a filtering box. A cleaning box is connected to the outer surface of the filtering box. Both ends of the two exhaust pipes are respectively communicated with the filtering box and the inner cavity of the top of the coke dry quenching furnace body. An installation box is connected to the top of the cleaning box. A protection box is connected to the top of the installation box. A blower is installed on the top of the filtering box. A storage box is connected to the outer surface of the cleaning box. A threaded rod is rotatably connected to the inner cavity of the installation box.
[0007] In a specific embodiment, a threaded plate is threadedly connected to the outer surface of the threaded rod, and the outer surface of the threaded plate is slidably connected to the inner cavity of the installation box. Two symmetrically arranged connecting rods are connected to the outer surface of the threaded plate.
[0008] In a specific embodiment, the connecting rod away from the threaded plate penetrates through to the inner cavity of the cleaning box and is connected to a fixing plate. One side of the filter screen plate penetrates through to the inner cavity of the cleaning box and is connected to the fixing plate. One side of the fixing plate is connected to the filter screen plate.
[0009] In a specific embodiment, tooth plates are connected to both sides of the bottom of the filter screen plate. A motor is bolted to the inner cavity of the protection box. One end of the threaded rod and the output shaft of the motor are respectively connected with a first pulley, and the two first pulleys are connected by a belt drive. A number of short plates are connected to the inner cavity of the cleaning box.
[0010] In a specific embodiment, two symmetrically arranged rotating rods are rotatably connected to the top of the inner cavity of the cleaning box, and the bottom end of the rotating rod is rotatably connected to the outer surface of the short plate. A gear meshing with the tooth plate is connected to the outer surface of the rotating rod. A brush cylinder in contact with the filter screen plate is connected to the outer surface of the rotating rod.
[0011] In a specific embodiment, welding plates are connected to both sides of the top of the cleaning box. Guide rods are respectively rotatably connected to both sides of the top of the cleaning box and one side of the welding plate. One end of each of the two guide rods is respectively connected with two meshing bevel gear parts. The top end of the rotating rod penetrates through to the top of the cleaning box.
[0012] In a specific embodiment, two second pulleys are respectively installed on the outer surfaces of the rotating rod and the rotating rod, and the two second pulleys are connected by a belt drive. Running rods are respectively arranged through both sides of the inner cavity of the cleaning box. Two third pulleys are respectively installed on the outer surfaces of the running rod and the guide rod, and the two third pulleys are connected by a belt drive. A cam is connected to the outer surface of the running rod.
[0013] In a specific embodiment, moving disks are slidably connected to both sides of the inner cavity of the cleaning box, and the outer surface of the moving disk is in contact with the cam. Fixed disks are connected to both sides of the inner cavity of the cleaning box. One side of the moving disk is connected to a moving rod. A return spring is sleeved on the outer surface of the moving rod, and both ends of the return spring are respectively connected to one side of the moving disk and the fixed disk. The output end of the blower is communicated with two symmetrically arranged exhaust ducts through pipelines.
[0014] In a specific embodiment, long plates are slidably connected to both sides of the inner cavity of the cleaning box. One end of the moving rod penetrates to the outside of the fixed disk and contacts the long plate. One side of the long plate is communicated with a trapezoidal air duct, and a plurality of transmission pipes are communicated with the outer surface of the exhaust duct, and one end of the transmission pipe is communicated with the trapezoidal air duct.
[0015] Compared with the prior art, the beneficial effects of the present utility model are as follows: through the setting of the filtering component, scale and other impurities in the steam pipeline between the superheater and the coke dry quenching furnace can be intercepted by the filter mesh plate. And during long-term interception, specifically, the gear can drive the rotating rod and the brush cylinder to rotate, and then the trapezoidal air duct blows air flow to the filter mesh plate, thereby cleaning the filter mesh plate. Furthermore, scale and other impurities can be intercepted and adsorbed by the filter mesh plate for a long time, and the cleanliness of the filter mesh plate is improved. In this way, the situation of blockage during the interception of the filter mesh plate is avoided, the working efficiency of the filter mesh plate filtration is improved, and thus the interception efficiency of scale and other impurities is improved, so as to improve the purity of steam transmission and facilitate use. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 is a three-dimensional schematic diagram of the overall structure of the present utility model;
[0017] Figure 2 is a schematic side view structure diagram of the overall of the present utility model;
[0018] Figure 3 is a three-dimensional schematic diagram of the overall structure of the filtering component of the present utility model;
[0019] Figure 4 is a three-dimensional schematic diagram of the side view sectional structure of the filter box of the present utility model;
[0020] Figure 5 is a three-dimensional schematic diagram of the filter mesh plate structure of the present utility model;
[0021] Figure 6 is a three-dimensional schematic diagram of the motor structure of the present utility model;
[0022] Figure 7 is a three-dimensional schematic diagram of the brush cylinder structure of the present utility model;
[0023] Figure 8 of the present utility model Figure 7 is an enlarged schematic diagram of part A;
[0024] Figure 9 is a three-dimensional schematic diagram of the gear structure of the present utility model;
[0025] Figure 10 is a three-dimensional schematic diagram of the side view sectional structure of the long plate of the present utility model;
[0026] Figure 11This is a three-dimensional schematic diagram of the storage bin structure of the present utility model.
[0027] In the figure: 1, dry quenching furnace body; 2, superheater body; 3, filtering component; 31, filtering box; 32, cleaning box; 33, exhaust pipe; 34, installation box; 35, protection box; 36, fan; 37, storage bin; 38, threaded rod; 39, threaded plate; 310, connecting rod; 311, fixing plate; 312, filter mesh plate; 313, toothed plate; 314, motor; 315, first pulley; 316, rotating rod; 317, gear; 318, brush barrel; 319, welding plate; 320, guide rod; 321, bevel gear part; 322, second pulley; 323, operating rod; 324, third pulley; 325, cam; 326, moving plate; 327, moving rod; 328, return spring; 329, fixed plate; 330, short board; 331, exhaust duct; 332, long board; 333, trapezoidal air duct; 334, transmission pipe. Specific embodiments
[0028] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0029] Please refer to Figures 1 to 11, an embodiment of the present utility model provides a superheater for reducing coke powder wear in coke dry quenching production, including a dry quenching furnace body 1, a superheater body 2 is installed on the top of the dry quenching furnace body 1, and a filtering component 3 is arranged on the top of the dry quenching furnace body 1. The material of the overall structure of the filtering component 3 is selected as an anti-corrosion material. The filtering component 3 includes two exhaust pipes 33 and two filter mesh plates 312. The discharge port of the superheater body 2 is communicated with one end of the exhaust pipe 33. The superheater body 2 can be a steam superheater vertical boiler, etc. The filter mesh plate 312 is used in cooperation with the exhaust pipe 33. The filtering component 3 further includes a filtering box 31. The bottom of the filtering box 31 is connected to the top of the dry quenching furnace body 1. The outer surface of the filtering box 31 is connected with a cleaning box 32. The bottom of the cleaning box 32 is connected to the top of the dry quenching furnace body 1. The two ends of the two exhaust pipes 33 are respectively communicated with the inner cavity of the filtering box 31 and the top of the dry quenching furnace body 1. The outer surface of the filter mesh plate 312 is slidably connected to the inner cavity of the filtering box 31. The top of the cleaning box 32 is connected with an installation box 34. The top of the installation box 34 is connected with a protection box 35. A fan 36 is installed on the top of the filtering box 31. The outer surface of the cleaning box 32 is connected with a storage box 37. The bottom of the inner cavity of the cleaning box 32 is provided with an inclined plate, and a through cavity adapted to the storage box 37 is opened on one side of the cleaning box 32. One side of the storage box 37 is communicated with a pipe connected to an external discharging device;
[0030] Please refer to Figures 1 to 10 , a threaded rod 38 is rotatably connected to the inner cavity of the installation box 34. The outer surface of the threaded rod 38 is provided with an external thread. A threaded plate 39 is threadedly connected to the outer surface of the threaded rod 38. The inner cavity of the threaded plate 39 is provided with an internal thread adapted to the threaded rod 38, and the outer surface of the threaded plate 39 is slidably connected to the inner cavity of the installation box 34. The outer surface of the threaded plate 39 is connected with two symmetrically arranged connecting rods 310. The connecting rod 310 away from the threaded plate 39 penetrates through to the inner cavity of the cleaning box 32 and is connected with a fixing plate 311. One side of the filter mesh plate 312 penetrates through to the inner cavity of the cleaning box 32 and is connected with the fixing plate 311. The area where the filter mesh plate 312 penetrates and contacts the cleaning box 32 is sealed. One side of the fixing plate 311 is connected with the filter mesh plate 312. The filter mesh plate 312 can be selected as a filtering material that can intercept impurities such as water scale. Both sides of the bottom of the filter mesh plate 312 are connected with toothed plates 313. A motor 314 is bolted to the inner cavity of the protection box 35. One end of the threaded rod 38 and the output shaft of the motor 314 are respectively connected with a first pulley 315, and the two first pulleys 315 are connected by a belt drive. A number of short plates 330 are connected to the inner cavity of the cleaning box 32. Two symmetrically arranged rotating rods 316 are rotatably connected to the top of the inner cavity of the cleaning box 32, and the bottom end of the rotating rod 316 is rotatably connected to the outer surface of the short plate 330. A gear 317 meshing with the toothed plate 313 is connected to the outer surface of the rotating rod 316;
[0031] Please refer to Figures 2 to 10 , a brush barrel 318 in contact with the filter screen plate 312 is connected to the outer surface of the rotating rod 316. Welding plates 319 are connected to both sides of the top of the cleaning tank 32. Guide rods 320 are respectively rotatably connected to both sides of the top of the cleaning tank 32 and one side of the welding plate 319. The two ends of the guide rod 320 of the welding plate 319 penetrate through both sides of the welding plate 319. One end of each of the two guide rods 320 is respectively connected to two meshing bevel gear parts 321. The top end of the rotating rod 316 penetrates through the top end of the cleaning tank 32, and the contact area where the rotating rod 316 penetrates through the cleaning tank 32 is sealed. Two second belt pulleys 322 are respectively installed on the outer surface of the rotating rod 316 and the rotating rod 316, and the two second belt pulleys 322 are connected by belt drive. Running rods 323 are respectively penetrated and arranged on both sides of the inner cavity of the cleaning tank 32. The contact area where the running rod 323 penetrates through the cleaning tank 32 is sealed. Two third belt pulleys 324 are respectively installed on the outer surface of the running rod 323 and the guide rod 320, and the two third belt pulleys 324 are connected by belt drive. A cam 325 is connected to the outer surface of the running rod 323. Moving disks 326 are respectively slidably connected to both sides of the inner cavity of the cleaning tank 32, and the outer surface of the moving disk 326 is in contact with the cam 325. Fixed disks 329 are respectively connected to both sides of the inner cavity of the cleaning tank 32. A moving rod 327 is connected to one side of the moving disk 326. A return spring 328 is sleeved on the outer surface of the moving rod 327, and both ends of the return spring 328 are respectively connected to one side of the moving disk 326 and the fixed disk 329. The output end of the fan 36 is communicated with two symmetrically arranged exhaust ducts 331 through pipelines. Long plates 332 are respectively slidably connected to both sides of the inner cavity of the cleaning tank 32. One end of the moving rod 327 penetrates through the outside of the fixed disk 329 and is in contact with the long plate 332. A trapezoidal air duct 333 is communicated with one side of the long plate 332. A plurality of transmission pipes 334 are communicated with the outer surface of the exhaust duct 331, and one end of the transmission pipe 334 is communicated with the trapezoidal air duct 333;
[0032] Specifically, when it is necessary to clean the filter screen plate 312, the motor 314 and the fan 36 are started. The fan 36 transmits the air flow into the exhaust duct 331, and the exhaust duct 331 then transmits the air flow to the transmission duct 334. The transmission duct 334 passes the air flow through the trapezoidal duct 333, and the trapezoidal duct 333 then blows the air flow against the filter screen plate 312, so as to facilitate the falling of the impurities attached to the surface of the filter screen plate 312. After falling, it slides down the inclined plane at the bottom of the inner cavity of the cleaning tank 32 into the storage tank 37 for centralized discharging treatment. At this time, the motor 314 drives the first pulley 315 and the threaded rod 38 to rotate. The threaded rod 38 uses the principle of screw drive to push the threaded plate 39 to move into the inner cavity of the cleaning tank 32. The threaded plate 39 drives the connecting rod 310, the fixing plate 311, the filter screen plate 312 and the toothed plate 313 to move synchronously. Among them, the toothed plate 313 meshes and rotates with the gear 317 during the movement, and the gear 317 drives the rotating rod 316 and the brush barrel 318 to rotate, so as to brush the filter screen plate 312 with the brush barrel 318, so as to clean the attached impurities and scale, and then it can slide down the inclined plane at the bottom of the inner cavity of the cleaning tank 32 into the storage tank 37 for centralized discharging. At this time, the rotating rod 316 drives the second pulley 322, the guide rod 320 and the two bevel gear parts 321 to rotate. The bevel gear part 321 drives the guide rod 320, the third pulley 324, the operating rod 323 and the cam 325 to rotate. While the cam 325 rotates, it pushes the two moving disks 326 to move away from each other. While the two moving disks 326 move, they squeeze the return spring 328, and then the moving disk 326 drives the moving rod 327 to move synchronously. The moving rod 327 drives the long plate 332 to move synchronously, so that the two long plates 332 drive the trapezoidal duct 333 to move reciprocally, so as to uniformly blow the filter screen plate 312, so as to clean the filter screen plate 312 and use it for a long time, which is convenient for improving the purity of the steam transmitted by the superheater body 2 and is convenient for use.
[0033] In summary, the working principle of a superheater for reducing coke powder wear in dry coke quenching production according to an embodiment of the present invention is as follows: when transmitting steam to the dry quenching furnace body 1, the superheater body 2 can be started to transmit it into the filtering assembly 3, and then the filtering assembly 3 intercepts impurities such as scale, so as to improve the purity of the steam during transmission. When the filtering assembly 3 is used for a long time, the filter screen plate 312 can be cleaned through the filtering assembly 3, so as to extend the use efficiency of the interception and be convenient for use.
Claims
1. A superheater for reducing coke powder wear in coke dry quenching production, comprising a coke dry quenching furnace body (1), characterized in that, The top of the coke dry quenching furnace body (1) is equipped with a superheater body (2). A filtering component (3) is arranged at the top of the coke dry quenching furnace body (1). The filtering component (3) includes two exhaust pipes (33) and two filter mesh plates (312). The discharge port of the superheater body (2) is communicated with one end of the exhaust pipe (33), and the filter mesh plate (312) is used in cooperation with the exhaust pipe (33).
2. The superheater for reducing coke powder wear in coke dry quenching production according to claim 1, characterized in that, The filtering component (3) further includes a filtering box (31). The outer surface of the filtering box (31) is connected with a cleaning box (32). The two ends of the two exhaust pipes (33) are respectively communicated with the inner cavity of the filtering box (31) and the top of the coke dry quenching furnace body (1). The top of the cleaning box (32) is connected with an installation box (34). The top of the installation box (34) is connected with a protection box (35). A blower (36) is installed on the top of the filtering box (31). The outer surface of the cleaning box (32) is connected with a storage box (37). A threaded rod (38) is rotatably connected to the inner cavity of the installation box (34).
3. The superheater for reducing coke powder abrasion in coke dry quenching production according to claim 2, wherein The outer surface of the threaded rod (38) is threadedly connected with a threaded plate (39), and the outer surface of the threaded plate (39) is slidably connected with the inner cavity of the installation box (34). The outer surface of the threaded plate (39) is connected with two symmetrically arranged connecting rods (310).
4. A superheater for reducing the wear of coke powder in the dry quenching coke production according to claim 3, characterized in that, The connecting rod (310) away from the threaded plate (39) penetrates through to the inner cavity of the cleaning box (32) and is connected with a fixing plate (311). One side of the filter mesh plate (312) penetrates through to the inner cavity of the cleaning box (32) and is connected with the fixing plate (311). One side of the fixing plate (311) is connected with the filter mesh plate (312).
5. The superheater for reducing coke powder wear in dry quenching coke production according to claim 4, wherein Both sides of the bottom of the filter mesh plate (312) are connected with toothed plates (313). A motor (314) is bolted to the inner cavity of the protection box (35). One end of the threaded rod (38) and the output shaft of the motor (314) are respectively connected with a first pulley (315), and the two first pulleys (315) are connected by a belt drive. A number of short plates (330) are connected to the inner cavity of the cleaning box (32).
6. The superheater for reducing the wear of coke powder in coke dry quenching production according to claim 5, wherein, Two symmetrically arranged rotating rods (316) are rotatably connected to the top of the inner cavity of the cleaning box (32), and the bottom end of the rotating rod (316) is rotatably connected with the outer surface of the short plate (330). A gear (317) meshing with the toothed plate (313) is connected to the outer surface of the rotating rod (316). A brush barrel (318) contacting the filter mesh plate (312) is connected to the outer surface of the rotating rod (316).
7. The superheater for reducing coke powder wear in dry quenching coke production according to claim 6, characterized in that, Welding plates (319) are connected to both sides of the top of the cleaning box (32). Guide rods (320) are respectively rotatably connected to both sides of the top of the cleaning box (32) and one side of the welding plate (319). One end of the two guide rods (320) is respectively connected with two meshing bevel gear parts (321). The top end of the rotating rod (316) penetrates through to the top of the cleaning box (32).
8. A superheater for reducing coke powder wear in coke dry quenching production according to claim 7, characterized in that, Two second belt pulleys (322) are respectively installed on the outer surfaces of the rotating rod (316) and the rotating rod (316), and the two second belt pulleys (322) are connected by belt drive. Operating rods (323) are respectively penetrated through both sides of the inner cavity of the cleaning tank (32). Two third belt pulleys (324) are respectively installed on the outer surfaces of the operating rod (323) and the guide rod (320), and the two third belt pulleys (324) are connected by belt drive. A cam (325) is connected to the outer surface of the operating rod (323).
9. The superheater for reducing coke powder abrasion in coke dry quenching production according to claim 8, characterized in that, Moving disks (326) are respectively slidably connected to both sides of the inner cavity of the cleaning tank (32), and the outer surfaces of the moving disks (326) are in contact with the cam (325). Fixed disks (329) are respectively connected to both sides of the inner cavity of the cleaning tank (32). A moving rod (327) is connected to one side of the moving disk (326). A return spring (328) is sleeved on the outer surface of the moving rod (327), and both ends of the return spring (328) are respectively connected to one side of the moving disk (326) and the fixed disk (329). The output end of the blower (36) is communicated with two symmetrically arranged exhaust ducts (331) through pipelines.
10. A superheater for reducing coke powder wear in dry quenching coke production according to claim 9, characterized in that, Long plates (332) are respectively slidably connected to both sides of the inner cavity of the cleaning tank (32). One end of the moving rod (327) penetrates to the outside of the fixed disk (329) and is in contact with the long plate (332). A trapezoidal air duct (333) is communicated with one side of the long plate (332). A plurality of transmission ducts (334) are communicated with the outer surface of the exhaust duct (331), and one end of the transmission duct (334) is communicated with the trapezoidal air duct (333).