Special pyroligneous liquor treatment equipment for kiln
By setting up components such as heating tanks, mixing tanks and cooling boxes in the special wood vinegar liquid treatment equipment for kilns, the pipeline damage caused by the direct entry of high-temperature gas into the condenser is solved, and the recycling of waste heat and cooling efficiency are improved.
Patent Information
- Application Number
- CN202422275817.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-18
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-09-18
AI Technical Summary
In the prior art, high-temperature gas directly enters the condenser during the production process of wood vinegar liquid, resulting in damage to the pipeline, and the waste heat cannot be effectively recycled and utilized.
A special wood vinegar liquid treatment equipment for kilns was designed. By setting up components such as heating tanks, mixing tanks, cooling boxes and condensers, the water pumps and exhaust fans were used to heat the kiln gas first through the heating tank, and then cooled through the mixing rod. Combined with water mist cooling and spiral collection tubes, cooling efficiency is improved, and waste heat is recovered.
Effectively prevent high-temperature gas from damaging the pipeline, improve gas cooling efficiency, and realize waste heat recycling, enhance the durability and energy utilization efficiency of the equipment.
Smart Images

Figure CN223134400U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wood vinegar liquid treatment, in particular to a wood vinegar liquid treatment device special for kilns. Background Technique
[0002] Wood vinegar liquid is an acidic liquid with a pH of about 3 and acetic acid as the main component. Generally, wood vinegar liquid is obtained by liquefying the smoke emitted during the process of turning wood into charcoal. Since wood vinegar liquid has functions such as soil improvement, deodorization, impregnation of smoked products, plant growth regulator, food preservation, healthcare, beverage additive, feed additive, etc., the production requirements for wood vinegar liquid are getting higher and higher. The raw materials for producing wood vinegar liquid are mainly the leftovers after rough processing of wood or agricultural and forestry waste. Generally, they are burned, and then the gas generated in the combustion furnace is concentrated and liquefied to obtain a liquid mixture with quite complex components, and then the components are separated and refined to obtain wood vinegar liquid.
[0003] In a device for producing wood vinegar liquid from agricultural and forestry waste disclosed in CN 217868727U, in the utility model, an exhaust pipe, a first conical surface and a fixing ring are arranged on one side of the combustion furnace, and a connecting pipe and a second conical surface are arranged on one side of the condenser. Thus, the user can insert the first conical surface into the second conical surface, then tighten the fastening nut and make its interior abut against the fixing ring. When one side surface of the fixing ring contacts one side surface of the connecting pipe, the sealing performance between the combustion furnace and the condenser is the best at this time. This design is convenient for solving the problem of gas leakage at the connection between the combustion furnace and the condenser. However, this device only cools the gas of the combustion furnace through the condenser, and the condensation method takes a long time with fewer ways. The flue gas of the combustion furnace directly enters the condenser, and the large temperature difference will cause damage to the pipeline, and the high heat of the combustion furnace is not convenient to recycle. Content of the Utility Model
[0004] To solve the problems raised in the above background technique, the purpose of the present utility model is to provide a wood vinegar liquid treatment device special for kilns, which has the advantages of preventing high-temperature gas from directly entering the condenser and causing pipeline damage, and can recycle the waste heat in the gas.
[0005] To achieve the above object, the present utility model provides the following technical solutions: A special wood vinegar liquid treatment device for a kiln furnace, including a kiln furnace, a recovery box is arranged on the right side of the kiln furnace, a water receiving tank is opened inside the recovery box, a heating tank is opened inside the recovery box and located outside the water receiving tank, the air outlet of the kiln furnace is communicated with the heating tank, a drain valve is arranged on the outside of the recovery box, the water inlet of the drain valve is communicated with the water receiving tank, a stirring tank is arranged on the right side of the recovery box, the air outlet of the heating tank is communicated with the stirring tank, the top of the stirring tank is movably connected with a top cover, a first motor is fixedly connected to the top of the top cover, the output end of the first motor is fixedly connected with a stirring rod located inside the stirring tank, a cooling box is arranged on the right side of the stirring tank, a first water pump is fixedly connected to the outside of the cooling box, the water inlet of the first water pump is communicated with the cooling box, the water outlet of the first water pump is communicated with a first water pipe, the water outlet of the first water pipe is communicated with the water receiving tank, an exhaust fan is communicated with the top of the cooling box, the air inlet of the exhaust fan is communicated with a first air pipe, the air inlet of the first air pipe is communicated with the stirring tank, the air outlet of the exhaust fan is communicated with a collection pipe located inside the cooling box, a condenser is arranged inside the cooling box, a collection box is fixedly connected to the bottom of the cooling box, and the water outlet of the collection pipe is communicated with the collection box.
[0006] Preferably, a diversion groove is communicated with the bottom of the stirring tank, a water tank is communicated with the bottom of the diversion groove, a second water pipe is communicated with the water outlet of the water tank, an annular water pipe is fixedly connected to the bottom of the top cover, and a mist spray head is communicated with the water outlet of the annular water pipe. The water outlet of the second water pipe is communicated with the annular water pipe.
[0007] Preferably, a filter screen is movably connected inside the heating tank, a mounting plate is fixedly connected to the top of the filter screen, and the mounting plate is movably connected with the recovery box.
[0008] Preferably, a filter plate is movably connected inside the stirring tank, the inner side of the filter plate is rotationally connected with the stirring rod through a bearing, and an activated carbon adsorption plate is fixedly connected to the outside of the stirring rod.
[0009] Preferably, a reinforcing plate is fixedly connected to the inner side of the stirring tank and located at the bottom of the filter plate, and the inner side of the reinforcing plate is movably connected with the stirring rod.
[0010] Preferably, a demisting layer is arranged inside the stirring tank at the air inlet of the first air pipe.
[0011] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0012] 1. The utility model, by providing a heating tank and a water receiving tank, enables the first water pump to draw the water flow in the cooling tank into the water receiving tank through the first water pipe. The gas in the kiln furnace enters the stirring tank through the heating tank, while heating the water flow in the water receiving tank to boil it into boiling water. The hot water can be discharged for use through the drain valve, recovering and utilizing the waste heat in the gas. The air in the stirring tank can be stirred by the stirring rod, cooling the gas in the stirring tank first to prevent the temperature of the gas entering the cooling tank from being too high. The condenser cools the water flow in the cooling tank. The gas is drawn into the collecting pipe through the exhaust fan and the first air pipe. The collecting pipe is spirally arranged, increasing the contact area between the gas and the pipe wall and enhancing the efficiency of cooling and collecting the gas.
[0013] 2. The utility model, by providing a water tank and a second water pipe, with a water pump arranged in the water tank, can supply water to the annular water pipe, and discharge water mist through the atomizing nozzles to cool the gas in the stirring tank, cooperating with the stirring rod to enhance the efficiency of cooling the gas with the water mist. By providing a diversion groove with a conical shape, the water flow in the stirring tank can be recycled into the water tank. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 is a schematic structural diagram of the utility model;
[0015] Figure 2 is a sectional view of the recycling box of the structure of the utility model;
[0016] Figure 3 is a sectional view of the stirring tank of the structure of the utility model;
[0017] Figure 4 is a sectional view of the cooling tank of the structure of the utility model.
[0018] In the figure: 1. Kiln furnace; 2. Recycling box; 3. Water receiving tank; 4. Heating tank; 5. Drain valve; 6. Stirring tank; 7. Top cover; 8. First motor; 9. Stirring rod; 10. Cooling tank; 11. First water pump; 12. First water pipe; 13. Exhaust fan; 14. First air pipe; 15. Collecting pipe; 16. Condenser; 17. Collection box; 18. Diversion groove; 19. Water tank; 20. Second water pipe; 21. Annular water pipe; 22. Atomizing nozzle; 23. Filter screen; 24. Installation plate; 25. Filter plate; 26. Activated carbon adsorption plate; 27. Reinforcement plate; 28. Demisting layer. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0019] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0020] As Figures 1 to 4 shown, a special wood vinegar liquid treatment device for a kiln furnace includes a kiln furnace 1. A recovery box 2 is arranged on the right side of the kiln furnace 1. A water receiving tank 3 is opened inside the recovery box 2. A heating tank 4 is opened inside the recovery box 2 and is located outside the water receiving tank 3. The air outlet of the kiln furnace 1 is communicated with the heating tank 4. A drain valve 5 is arranged on the outside of the recovery box 2. The water inlet of the drain valve 5 is communicated with the water receiving tank 3. A stirring tank 6 is arranged on the right side of the recovery box 2. The air outlet of the heating tank 4 is communicated with the stirring tank 6. The top of the stirring tank 6 is movably connected with a top cover 7. A first motor 8 is fixedly connected to the top of the top cover 7. The output end of the first motor 8 is fixedly connected with a stirring rod 9 located inside the stirring tank 6. A cooling box 10 is arranged on the right side of the stirring tank 6. A first water pump 11 is fixedly connected to the outside of the cooling box 10. The water inlet of the first water pump 11 is communicated with the cooling box 10. The water outlet of the first water pump 11 is communicated with a first water pipe 12. The water outlet of the first water pipe 12 is communicated with the water receiving tank 3. The top of the cooling box 10 is communicated with an exhaust fan 13. The air inlet of the exhaust fan 13 is communicated with a first air pipe 14. The air inlet of the first air pipe 14 is communicated with the stirring tank 6. The air outlet of the exhaust fan 13 is communicated with a collection pipe 15 located inside the cooling box 10. A condenser 16 is arranged inside the cooling box 10. A collection box 17 is fixedly connected to the bottom of the cooling box 10. The water outlet of the collection pipe 15 is communicated with the collection box 17.
[0021] Referring to Figures 1 to 4 , a diversion trough 18 is communicated with the bottom of the stirring tank 6. The bottom of the diversion trough 18 is communicated with a water tank 19. The water outlet of the water tank 19 is communicated with a second water pipe 20. An annular water pipe 21 is fixedly connected to the bottom of the top cover 7. The water outlet of the annular water pipe 21 is communicated with a spray head 22. The water outlet of the second water pipe 20 is communicated with the annular water pipe 21.
[0022] As a technical optimization scheme of the present utility model, by arranging the water tank 19 and the second water pipe 20, a water pump is arranged inside the water tank 19 to supply water to the annular water pipe 21. Water mist is discharged through the spray head 22 to cool the gas inside the stirring tank 6. Cooperating with the stirring rod 9 to increase the efficiency of gas and water mist cooling. By arranging the diversion trough 18, the shape of the diversion trough 18 is conical, so that the water flow inside the stirring tank 6 can be recycled into the water tank 19.
[0023] Referring to Figures 1 to 4, a filter screen 23 is movably connected inside the heating tank 4. A mounting plate 24 is fixedly connected to the top of the filter screen 23, and the mounting plate 24 is movably connected to the recycling box 2.
[0024] As a technical optimization scheme of the present utility model, by setting the filter screen 23 and the mounting plate 24, the filter screen 23 can filter the gas entering the heating tank 4, reduce the dust entering the mixing tank 6, and the filter screen 23 can be taken out by pulling up the mounting plate 24, which is convenient for replacing it.
[0025] Reference Figures 1 to 4 , a filter plate 25 is movably connected inside the mixing tank 6. The inner side of the filter plate 25 is rotatably connected to the stirring rod 9 through a bearing, and an activated carbon adsorption plate 26 is fixedly connected to the outer side of the stirring rod 9.
[0026] As a technical optimization scheme of the present utility model, through the filter plate 25 and the activated carbon adsorption plate 26, the stirring rod 9 drives the activated carbon adsorption plate 26 to rotate, increasing the efficiency of gas filtration. The filter plate 25 can filter the impurities entering the water tank 19. By pulling up the top cover 7, it can be separated from the mixing tank 6. The stirring rod 9 can be taken out of the mixing tank 6 through the top cover 7, and the activated carbon adsorption plate 26 and the filter plate 25 can be taken out through the stirring rod 9 for cleaning.
[0027] Reference Figures 1 to 4 , a reinforcing plate 27 is fixedly connected inside the mixing tank 6 at the bottom of the filter plate 25, and the inner side of the reinforcing plate 27 is movably connected to the stirring rod 9.
[0028] As a technical optimization scheme of the present utility model, by setting the reinforcing plate 27, the inner side of the reinforcing plate 27 can position the bottom of the stirring rod 9 to prevent the bottom of the stirring rod 9 from shaking, and at the same time support the filter plate 25 to increase the stability of the filter plate 25.
[0029] Reference Figures 1 to 4 , a demisting layer 28 is arranged inside the mixing tank 6 at the air inlet of the first air pipe 14.
[0030] As a technical optimization scheme of the present utility model, by setting the demisting layer 28, through the adsorption property of the demisting layer 28 itself, the moisture in the gas entering the first air pipe 14 can be adsorbed and made to enter the diversion groove 18.
[0031] Working principle and usage process of the present utility model: The gas generated by incineration in the kiln furnace 1 enters the heating tank 4, and the gas is filtered through the filter screen 23 in the heating tank 4. Then, it enters the stirring tank 6 through the heating tank 4 and the filter screen 23. The stirring rod 9 is driven to rotate by the first motor 8, and the stirring rod 9 drives the activated carbon adsorption plate 26 to rotate to adsorb impurities in the gas. The water tank 19 supplies water to the second water pipe 20 and the annular water pipe 21, and the water mist is discharged through the atomizing nozzle 22. The stirring rod 9 drives the water mist and the gas to be mixed and cooled. The water mist flows into the water tank 19 through the filter plate 25 and the diversion groove 18. The exhaust fan 13 is connected to the demisting layer 28 through the first air pipe 14, and the gas in the stirring tank 6 is drawn into the collection pipe 15. Water is added to the cooling box 10, and the water flow in the cooling box 10 is cooled by the condenser 16, and then the collection pipe 15 is cooled. The liquefied gas is collected by the collection box 17.
[0032] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or further includes elements inherent to such process, method, article or device.
[0033] Although the embodiments of the present utility model have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.
Claims
1. A special wood vinegar liquid treatment device for a kiln, comprising a kiln (1), characterized in that: A recovery box (2) is provided on the right side of the kiln (1). A water receiving tank (3) is provided inside the recovery box (2). A heating tank (4) is provided inside the recovery box (2) and is located outside the water receiving tank (3). The air outlet of the kiln (1) is communicated with the heating tank (4). A drain valve (5) is provided on the outside of the recovery box (2). The water inlet of the drain valve (5) is communicated with the water receiving tank (3). A stirring tank (6) is provided on the right side of the recovery box (2). The air outlet of the heating tank (4) is communicated with the stirring tank (6). The top of the stirring tank (6) is movably connected with a top cover (7). A first motor (8) is fixedly connected to the top of the top cover (7). The output end of the first motor (8) is fixedly connected with a stirring rod (9) located inside the stirring tank (6). A cooling box (10) is provided on the right side of the stirring tank (6). A first water pump (11) is fixedly connected to the outside of the cooling box (10). The water inlet of the first water pump (11) is communicated with the cooling box (10). The water outlet of the first water pump (11) is communicated with a first water pipe (12). The water outlet of the first water pipe (12) is communicated with the water receiving tank (3). The top of the cooling box (10) is communicated with an exhaust fan (13). The air inlet of the exhaust fan (13) is communicated with a first air pipe (14). The air inlet of the first air pipe (14) is communicated with the stirring tank (6). The air outlet of the exhaust fan (13) is communicated with a collecting pipe (15) located inside the cooling box (10). A condenser (16) is provided inside the cooling box (10). A collecting box (17) is fixedly connected to the bottom of the cooling box (10). The water outlet of the collecting pipe (15) is communicated with the collecting box (17).
2. The wood vinegar liquid treatment equipment special for a kiln furnace according to claim 1, wherein: A diversion trough (18) is communicated with the bottom of the stirring tank (6). A water tank (19) is communicated with the bottom of the diversion trough (18). The water outlet of the water tank (19) is communicated with a second water pipe (20). An annular water pipe (21) is fixedly connected to the bottom of the top cover (7). The water outlet of the annular water pipe (21) is communicated with a spray head (22). The water outlet of the second water pipe (20) is communicated with the annular water pipe (21).
3. The wood vinegar liquid treatment device special for a kiln furnace according to claim 1, wherein: A filter screen (23) is movably connected to the inside of the heating tank (4). A mounting plate (24) is fixedly connected to the top of the filter screen (23). The mounting plate (24) is movably connected with the recovery box (2).
4. A special wood vinegar liquid treatment device for a kiln furnace according to claim 1, characterized in that: A filter plate (25) is movably connected to the inside of the stirring tank (6). The inside of the filter plate (25) is rotatably connected with the stirring rod (9) through a bearing. An activated carbon adsorption plate (26) is fixedly connected to the outside of the stirring rod (9).
5. The wood vinegar liquid treatment equipment for special use in a kiln furnace according to claim 4, characterized in that: A reinforcing plate (27) is fixedly connected to the inside of the stirring tank (6) and is located at the bottom of the filter plate (25). The inside of the reinforcing plate (27) is movably connected with the stirring rod (9).
6. The wood vinegar liquid treatment equipment special for a kiln furnace according to claim 1, wherein: A demisting layer (28) is provided inside the stirring tank (6) at the air inlet of the first air pipe (14).
Citation Information
Patent Citations
Device for producing pyroligneous liquor from forestry and agricultural residues
CN217868727U