Pickling equipment for hot galvanizing process
By adopting a double sealed door and suction hood system in the pickling equipment, the problem of acid mist leakage during the pickling process is solved, and workers' health protection and safety of the pickling process are achieved.
Patent Information
- Application Number
- CN202422117804.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-29
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-08-29
AI Technical Summary
The existing pickling equipment is not closed enough. Workers will inhale acid mist when sending the workpiece to the pickling equipment for pickling, which will cause health hazards for a long time.
A pickling equipment including a closed box and a double sealed door is designed, combining a suction hood and a fan system to suck away the acid mist through the double seal and suction hood, reducing the acid mist into the parking room, and further sucking away the acid mist when picking and putting the workpiece, avoiding the worker's inhalation.
It effectively avoids the leakage and entry of acid mist, protects the health of workers, and ensures the safety and environmental protection of the pickling process.
Smart Images

Figure CN223134600U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of metal surface treatment, in particular to a pickling device for hot-dip galvanizing process. Background Technique
[0002] The hot-dip galvanizing process is a widely used metal surface treatment technology. It infiltrates zinc or zinc alloy into the surface of the base metal by means of heating and diffusion to form an alloy layer, thereby enhancing the corrosion resistance of the metal and extending its service life.
[0003] When the metal is subjected to the hot-dip galvanizing process, pickling treatment is required. By placing the workpiece in a pickling device and using pickling solution to remove the oxide layer and rust on the surface, the quality and adhesion of the subsequent galvanized layer can be improved.
[0004] At present, during the pickling process of the workpiece, the reaction between the acidic solution and the metal surface will generate acid mist. The generated acid mist will cause harm to the environment and the health of workers. Therefore, pickling devices are all provided with a closed space. By performing pickling in the closed space, the spillage of acid mist can be effectively controlled and the pollution of the working environment can be reduced. However, the existing pickling devices have poor sealing performance. When workers send the workpiece into the pickling device for pickling, they will inhale the acid mist, which will cause harm to the health of workers in the long run. Summary of the Utility Model
[0005] The purpose of the utility model is to solve the problem that the existing pickling device mentioned in the above background technique has poor sealing performance. When workers send the workpiece into the pickling device for pickling, they will inhale the acid mist, which will cause harm to the health of workers in the long run.
[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme:
[0007] A pickling device for hot-dip galvanizing process, which includes a closed box. An acid pickling tank is arranged in the closed box. At the inlet of the closed box, there are a first closing door and a second closing door. A parking room for placing the workpiece to be pickled is formed between the first closing door and the second closing door. A picking and placing member for picking and placing the pickled workpiece is arranged in the closed box.
[0008] Preferably, the first closing door is close to the outside of the closed box, the second closing door is close to the inside of the closed box. Suction frames are symmetrically arranged in the closed box. The suction frames are close to the second closing door. A first suction hood communicated with the outside of the suction frame is arranged on the outside of the suction frame. Double sealing is achieved through the first closing door and the second closing door, which can avoid the leakage of acid mist during the pickling process of metal workpieces.
[0009] Preferably, an air suction hood II is provided on the closed box. The air suction hood II corresponds to the parking chamber. Both the air suction hood I and the air suction hood II are externally connected to a fan through pipelines respectively, and the discharge end of the fan is connected to an acid mist treatment device through a pipeline. After the second closing door is opened, the acid mist will float towards the parking chamber. The air suction hood I can suck away the acid mist floating towards the parking chamber, thereby reducing the acid mist that enters the parking chamber. Even when a small amount of acid mist drifts into the parking chamber, the air suction hood II can further suck away the entering acid mist, preventing acid mist from floating out when workers move the trolley into or out of the parking chamber. Moreover, through effective removal of the acid mist, workers can be prevented from inhaling the acid mist.
[0010] Preferably, the picking and placing member includes a fixing frame. A linear motor I is longitudinally arranged on the fixing frame. A moving plate is provided on the moving component of the linear motor I. A linear motor II is vertically arranged on the moving plate. A connecting plate is provided on the moving component of the linear motor II. A picking plate is provided at one end of the connecting plate away from the linear motor II. The picking and placing member is used to pick up and move the feeding frame in the parking chamber.
[0011] Preferably, the parking chamber parks a trolley. A feeding frame is placed in the trolley. Fixing plates are symmetrically provided on the feeding frame. A connecting rod is provided between the two fixing plates. The workpiece to be pickled can be placed through the feeding frame. The feeding frame is placed in the trolley to facilitate workers to move the feeding frame into the parking chamber.
[0012] Preferably, a picking groove is provided on the picking plate, so that the connecting rod on the feeding frame can be better hung on the picking plate through the picking groove.
[0013] Preferably, two positioning members are provided in the closed box. The two positioning members are symmetrically arranged on both sides of the trolley. The positioning member includes a positioning plate. A groove is provided on the positioning plate. An elastic plate is provided in the groove. An elastic end is provided on the elastic plate. The positioning member facilitates workers to quickly position the trolley, and the picking and placing member can stably pick up the feeding frame when taking it out.
[0014] Preferably, positioning grooves that can cooperate with the elastic ends are symmetrically provided on the trolley. The two elastic ends are abutted in the positioning grooves, which can better position the trolley.
[0015] Preferably, a push handle is provided on the trolley. Inclined surfaces are symmetrically provided on both sides of the side of the trolley away from the push handle. The inclined surfaces can better move the trolley between the two positioning plates, and the inclined surfaces can better push the elastic ends to deform.
[0016] Compared with the prior art, the utility model has the following beneficial effects:
[0017] The utility model can achieve double sealing through the arranged closing door 1 and closing door 2, which can avoid the leakage of acid mist during the pickling process of metal workpieces. A parking chamber is formed between the closing door 1 and the closing door 2. The arranged suction hood 1 can suck away the acid mist floating towards the parking chamber, thereby reducing the acid mist entering the parking chamber. Even when a small amount of acid mist drifts into the parking chamber, the arranged suction hood 2 can further suck away the entering acid mist, avoiding the acid mist from floating out when workers move the trolley into or out of the parking chamber. Moreover, through the effective removal of acid mist, it can prevent workers from inhaling acid mist;
[0018] The workpieces are placed through the arranged material placing frame and are placed in the trolley for workers to move the material placing frame into the parking chamber conveniently. The arranged positioning parts facilitate workers to quickly position the trolley, and the picking and placing parts can stably take out the material placing frame when taking it out. Brief Description of the Drawings
[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model, the following will briefly introduce the drawings required in the embodiments. Obviously, the drawings in the following description are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.
[0020] Figure 1 It is the overall structure schematic diagram of the present utility model;
[0021] Figure 2 It is the cross-sectional view of the closed box of the present utility model;
[0022] Figure 3 It is the connection view of the suction hood and the suction frame of the present utility model;
[0023] Figure 4 It is the structural view of the picking and placing part of the present utility model;
[0024] Figure 5 It is the structural view of the trolley of the present utility model;
[0025] Figure 6 It is the structural view of the positioning part of the present utility model.
[0026] Description of drawing numbers: 1. Enclosed box; 11. Suction frame; 12. First suction hood; 13. Second suction hood; 2. Loading and unloading part; 21. Fixing frame; 22. First linear motor; 23. Second linear motor; 24. Connecting plate; 25. Material taking plate; 26. Material taking groove; 27. Moving plate; 3. First closing door; 4. Second closing door; 5. Pickling tank; 6. Trolley; 61. Loading frame; 611. Fixing plate; 612. Connecting rod; 62. Positioning groove; 63. Inclined surface; 7. Positioning part; 71. Positioning plate; 72. Groove; 73. Elastic plate; 731. Elastic end. Detailed implementation manners
[0027] The present utility model will be further described in detail below with reference to the accompanying drawings.
[0028] The following description is used to disclose the present utility model so that those skilled in the art can implement the present utility model. The preferred embodiments described below are only examples, and those skilled in the art can think of other obvious deformations. The basic principles defined in the following description can be used in other implementation manners, deformation schemes, improvement schemes, equivalent schemes, and other technical schemes without departing from the spirit and scope of the present utility model.
[0029] Those skilled in the art should understand that in the disclosure of the present utility model, the orientation or position indicated by terms such as "longitudinal", "transverse", "upper", "lower", "left", "right", "front", "rear", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or position relationship shown in the drawings. It is only for the convenience of simplifying the description of the present utility model, rather than indicating or implying that the device or component referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, the above terms should not be construed as limitations on the present utility model.
[0030] It can be understood that the term "one" should be understood as "at least one" or "one or more". That is, in one embodiment, the number of one component can be one, while in other embodiments, the number of this component can be multiple. The term "one" should not be construed as a limitation on the number. Embodiment
[0031] Please refer to Figures 1-6 , a pickling device for hot-dip galvanizing process, which includes an enclosed box 1. A pickling tank 5 is arranged inside the enclosed box 1. A first closing door 3 and a second closing door 4 are arranged at the inlet of the enclosed box 1. A parking room for placing workpieces to be pickled is formed between the first closing door 3 and the second closing door 4. A loading and unloading part 2 for picking up and placing pickled workpieces is arranged inside the enclosed box 1.
[0032] Further, the first closing door 3 is close to the outside of the closed box 1, and the second closing door 4 is close to the inside of the closed box 1. Suction frames 11 are symmetrically arranged inside the closed box 1. The suction frames 11 are close to the second closing door 4. A first suction hood 12 communicated with the suction frames 11 is arranged outside the suction frames 11. Double sealing is achieved through the first closing door 3 and the second closing door 4, which can prevent acid mist from leaking during the pickling process of metal workpieces. Both the first closing door 3 and the second closing door 4 are rolling doors with good sealing performance during use. Sealing plates corresponding to them are arranged on both sides of the first closing door 3 and the second closing door 4, so that both sides of the rolling curtains of the first closing door 3 and the second closing door 4 are in the sealing plates. A second suction hood 13 is arranged on the closed box 1. The second suction hood 13 corresponds to the parking room. Both the first suction hood 12 and the second suction hood 13 are externally connected to a fan through pipes respectively, and the discharge end of the fan is connected to an acid mist treatment device through a pipe. After the second closing door 4 is opened, the acid mist will float towards the parking room. The acid mist floating towards the parking room can be sucked away by the first suction hood 12, so that the acid mist entering the parking room can be reduced. Even when a small amount of acid mist drifts into the parking room, the second suction hood 13 can further suck away the entering acid mist, which can prevent acid mist from floating out when the worker moves the cart 6 into or out of the parking room. And through effective removal of the acid mist, it can prevent the worker from inhaling the acid mist.
[0033] Furthermore, the pick-and-place part 2 includes a fixed frame 21. A first linear motor 22 is longitudinally arranged on the fixed frame 21. A moving plate 27 is arranged on the moving component of the first linear motor 22. A second linear motor 23 is vertically arranged on the moving plate 27. A connecting plate 24 is arranged on the moving component of the second linear motor 23. A pick-up plate 25 is arranged at one end of the connecting plate 24 away from the second linear motor 23. The pick-and-place part 2 is used to pick up, place and move the material placing frame 61 in the parking room.
[0034] A cart 6 is parked in the parking room. A material placing frame 61 is placed in the cart 6. Fixing plates 611 are symmetrically arranged on the material placing frame 61. A connecting rod 612 is arranged between the two fixing plates 611. The workpieces to be pickled can be placed through the material placing frame 61. The material placing frame 61 is placed in the cart 6, which is convenient for the worker to move the material placing frame 61 into the parking room. A pick-up groove 26 is arranged on the pick-up plate 25, so that the connecting rod 612 on the material placing frame 61 can be better hung on the pick-up plate 25 through the pick-up groove 26.
[0035] It should be noted that two positioning members 7 are provided inside the closed box 1. The two positioning members 7 are symmetrically arranged on both sides of the trolley 6. The positioning member 7 includes a positioning plate 71. A groove 72 is provided on the positioning plate 71. An elastic plate 73 is provided inside the groove 72. An elastic end 731 is provided on the elastic plate 73. The positioning member 7 facilitates the worker to quickly position the trolley 6, and when the picking and placing member 2 takes out the loading frame 61, it can be stably taken out. Positioning grooves 62 that can cooperate with the elastic ends 731 are symmetrically provided on the trolley 6. The two elastic ends 731 abut against the positioning grooves 62, which can better position the trolley 6.
[0036] It should be added that a push handle is provided on the trolley 6. Inclined surfaces 63 are symmetrically provided on both sides of the side of the trolley 6 away from the push handle. Through the inclined surfaces 63, the trolley 6 can be better moved between the two positioning plates 71, and the inclined surfaces 63 can better push the elastic ends 731 to deform.
[0037] When the utility model is in use, an acidic solution is contained in the pickling tank 5. The worker can place the workpiece to be pickled into the loading frame 61 inside the trolley 6, and then open the first closing door 3, push the trolley 6 into the parking room. The trolley 6 moves between the two positioning members 7. The inclined surfaces 63 of the trolley 6 squeeze the elastic ends 731 on the elastic plate 73 inward, causing them to deform. Until the trolley 6 moves to a position where the positioning groove 62 corresponds to the elastic ends 731, the elastic ends 731 reset to clamp and position the trolley 6. Then the worker pushes it out of the parking room. After the first closing door 3 is closed, the second closing door 4 is opened and the fans connected to the first suction hood 12 and the second suction hood 13 are started. After the second closing door 4 is opened, the acid mist will float towards the parking room. The first suction hood 12 can suck away the acid mist floating towards the parking room, thereby reducing the acid mist that can enter the parking room. Even when a small amount of acid mist drifts into the parking room, the second suction hood 13 can further suck away the entering acid mist. At this time, the first linear motor 22 is started to drive the second linear motor 23 and the picking plate 25 to move towards the trolley 6, and the picking plate 25 can be moved into the parking room, and the picking groove 26 is located above the connecting rod 612. Then the second linear motor 23 is started to move upward. The connecting plate 24 drives the picking plate 25 to move upward. The picking plate 25 moves the connecting rod 612 upward through the picking groove 26, thereby lifting the loading frame 61 and moving the loading frame 61 out of the trolley 6. Then the first linear motor 22 is started again to drive the second linear motor 23 to move back, so that the loading frame 61 moves above the pickling tank 5. The second linear motor 23 is started again to put the loading frame 61 into the pickling tank 5 through the picking plate 25 for pickling treatment. During the pickling treatment, the second closing door 4 is in a closed state, which can effectively prevent the acid mist from pickling from overflowing, and through the transition of the parking room, it can effectively prevent the acid mist from overflowing, and can more effectively protect the worker, so that the worker will not inhale the acid mist when pickling the workpiece, and can better protect the health of the worker.
[0038] Those skilled in the art should understand that the embodiments of the present utility model described above and shown in the accompanying drawings are only examples and do not limit the present utility model. The object of the present utility model has been fully and effectively achieved. The functions and structural principles of the present utility model have been demonstrated and explained in the embodiments, and without departing from the said principles, any deformation or modification can be made to the embodiments of the present utility model.
Claims
1. An acid pickling device for a hot-dip galvanizing process, characterized in that, It includes a closed box (1); An acid pickling tank (5) is provided inside the closed box (1). At the inlet of the closed box (1), a first closing door (3) and a second closing door (4) are provided. A parking chamber for placing workpieces to be pickled is formed between the first closing door (3) and the second closing door (4); A pick-and-place member (2) for picking and placing acid pickled workpieces is provided inside the closed box (1).
2. The pickling equipment for hot-dip galvanizing process according to claim 1, characterized in that, The first closing door (3) is close to the outer side of the closed box (1), and the second closing door (4) is close to the inner side of the closed box (1). Suction frames (11) are symmetrically provided inside the closed box (1). The suction frames (11) are close to the second closing door (4), and a first suction hood (12) communicating with the outside is provided on the outer side of the suction frames (11).
3. The pickling equipment for hot-dip galvanizing process according to claim 2, characterized in that, A second suction hood (13) is provided on the closed box (1). The second suction hood (13) corresponds to the parking chamber. Both the first suction hood (12) and the second suction hood (13) are externally connected to a fan through pipes respectively, and the discharge end of the fan is connected to an acid mist treatment device through a pipe.
4. The pickling equipment for hot-dip galvanizing process according to claim 3, characterized in that, The pick-and-place member (2) includes a fixed frame (21). A first linear motor (22) is longitudinally provided on the fixed frame (21). A moving plate (27) is provided on the moving component of the first linear motor (22). A second linear motor (23) is vertically provided on the moving plate (27). A connecting plate (24) is provided on the moving component of the second linear motor (23). A material picking plate (25) is provided at one end of the connecting plate (24) away from the second linear motor (23).
5. The pickling equipment for hot-dip galvanizing process according to claim 4, characterized in that, A trolley (6) is parked in the parking chamber. A material placing frame (61) is placed inside the trolley (6). Fixing plates (611) are symmetrically provided on the material placing frame (61), and a connecting rod (612) is provided between the two fixing plates (611).
6. The pickling equipment for hot-dip galvanizing process according to claim 5, characterized in that, A material picking groove (26) is provided on the material picking plate (25).
7. The pickling equipment for hot-dip galvanizing process according to claim 6, characterized in that, Two positioning members (7) are provided inside the closed box (1). The two positioning members (7) are symmetrically provided on both sides of the trolley (6). The positioning member (7) includes a positioning plate (71). A groove (72) is provided on the positioning plate (71), and an elastic plate (73) is provided inside the groove (72). An elastic end (731) is provided on the elastic plate (73).
8. An acid pickling device for a hot-dip galvanizing process according to claim 7, characterized in that, Positioning grooves (62) capable of cooperating with the elastic ends (731) are symmetrically provided on the trolley (6).
9. The pickling equipment for hot-dip galvanizing process according to claim 8, characterized in that, A push handle is provided on the trolley (6), and inverted inclined surfaces (63) are symmetrically provided on both sides of the side of the trolley (6) away from the push handle.