Fiber dyeing device and polyester fabric processed based on dyeing device

Abstract

The utility model discloses a fiber dyeing device and a polyester fabric processed based on the dyeing device, and relates to the technical field of fiber dyeing devices. The device comprises a dyeing box. The polyester fabric is wound on the surface of the guide assembly and penetrates through the lower side of the limiting assembly and the lower side of the extrusion assembly, the driving assembly is rotated again to drive the limiting assembly to do reverse circular motion, the polyester fabric can be driven to move downwards, the polyester fabric is in full contact with dye in the dyeing box, and the dyeing efficiency is improved. Then the extrusion assembly is rotated to move downwards, the polyester fabric is extruded, one end of the polyester fabric is installed in the next process, the polyester fabric is driven to move, and the polyester fabric can move on the inner side of the extrusion assembly in the moving process; and the extrusion assembly can extrude redundant dye attached to the interior and the surface of the extrusion assembly, so that the situation that the extrusion assembly drives the dye to drip to the outer side of the dyeing box in the moving process is avoided, and pollution and waste are avoided.

Description

Technical Field

[0001] The utility model belongs to the technical field of fiber dyeing devices, and particularly relates to a fiber dyeing device and a polyester fabric processed based on the dyeing device. Background Technique

[0002] With the continuous improvement of people's living quality and the continuous development of modern new materials, new fibers are emerging faster and faster. In recent years, various dyes and processes for separate-bath or same-bath dyeing have been developed, such as disperse / reactive dyeing, disperse / acid dyeing, reactive / acid dyeing, and disperse / cationic dyeing, etc., to be applicable to the dyeing of polyester and cellulose fibers, polyamide and acrylic fibers; cellulose fibers and polyamide, wool and silk, and their multi-component fiber textiles with spandex. The dyeing processes include two-bath method, one-bath two-step method, and one-bath method, etc.

[0003] Polyester belongs to polyester fiber, and the fabric made of polyester fiber is called polyester fabric. When dyeing it, a fiber dyeing device is needed for dyeing and processing. In the prior art, generally, it is immersed inside the dyeing tank, and the conveying roller is used to drive its movement. During the movement, the dyeing liquid inside the dyeing tank can penetrate into the polyester fabric, thereby completing the dyeing. However, during the dyeing process, a large amount of dyeing liquid is likely to adhere to the surface of the polyester fabric, and it is likely to drip outside the dyeing tank during the movement, which is likely to cause pollution to the processing environment and waste of the dyeing liquid.

[0004] In view of the problems in the related art, no effective solution has been proposed yet. Content of the Utility Model

[0005] In view of the problems in the related art, the utility model provides a fiber dyeing device and a polyester fabric processed based on the dyeing device to overcome the above-mentioned technical problems existing in the prior related art.

[0006] To solve the above technical problems, the utility model is realized through the following technical solutions:

[0007] The utility model provides a fiber dyeing device and a polyester fabric processed based on the dyeing device, including a dyeing tank. A guiding component is fixedly installed at the top end of the dyeing tank, a driving component is fixedly installed at the top end of the dyeing tank, a limiting component is rotatably arranged inside the driving component, a squeezing component is arranged at the top end of the dyeing tank, and a filtering component is arranged inside the dyeing tank.

[0008] Furthermore, the guiding component includes a support seat. The bottom end of the support seat is fixedly installed with the top end of the dyeing tank, and a guiding roller is rotatably arranged inside the support seat.

[0009] Further, the driving component includes a fixed frame plate, the bottom end of the fixed frame plate is fixedly installed with the top end of the dyeing box, one side of the fixed frame plate is fixedly installed with a fixed seat, a worm is rotatably connected inside the fixed seat, and one end of the worm is fixedly connected with a crank;

[0010] A worm gear is meshed on the surface of the worm, and the inside of the worm gear is fixedly installed with the outer surface of the limiting component.

[0011] Further, the limiting component includes a support shaft, the outer surface of the support shaft is rotatably arranged inside the fixed frame plate, and the outer surface of the support shaft is fixedly installed with the inside of the worm gear;

[0012] One end of the support shaft is fixedly connected with a fixed frame, an installation frame is fixedly installed inside the fixed frame, and a limiting roller is rotatably arranged inside the installation frame.

[0013] Further, the extrusion component includes a U-shaped frame and a support roller, the bottom end of the U-shaped frame is fixedly installed with the top end of the dyeing box, a threaded rod is threadedly connected inside the U-shaped frame, and the top end of the threaded rod is fixedly connected with a turning handle;

[0014] One end of the threaded rod is rotatably connected with a rotating seat, the bottom end of the rotating seat is fixedly installed with a lifting frame, an extrusion roller is rotatably arranged inside the lifting frame, and the outer surface of the support roller is rotatably arranged inside the dyeing box.

[0015] Further, the filtering component includes an L-shaped partition and an auxiliary roller, one side of the L-shaped partition is fixedly connected with the inner wall of the dyeing box, and the auxiliary roller is rotatably arranged above the L-shaped partition. An installation groove is formed on one side of the L-shaped partition, and a filter screen is fixedly installed inside the installation groove.

[0016] Further, a limiting rod is fixedly installed at the top end of the lifting frame, and the outer surface of the limiting rod is slidably arranged inside the U-shaped frame.

[0017] A polyester fabric based on a fiber dyeing device includes a base layer, a nylon fiber is arranged on the upper surface of the base layer, and a polyester fiber is arranged on the upper surface of the nylon fiber.

[0018] The utility model has the following beneficial effects:

[0019] 1. The utility model winds the polyester fabric around the surface of the guiding component, passes it through the lower side of the limiting component and the lower side of the squeezing component, and then rotates the driving component again to drive the limiting component to perform a reverse circular motion, so as to drive the polyester fabric to move downward and make it fully contact with the dye inside the dyeing tank. Then rotate the squeezing component to move it downward and squeeze the polyester fabric. Then install one end of the polyester fabric for the next process and drive the polyester fabric to move. During its movement, it can move inside the squeezing component, and the squeezing component can extrude the redundant dye attached to its inside and surface, thus avoiding the dye dripping outside the dyeing tank during its movement, and avoiding pollution and waste.

[0020] 2. The utility model drives the threaded rod fixedly connected to its bottom end to rotate by rotating the turning handle. Since the threaded surface of the threaded rod is threadedly connected to the inside of the U-shaped frame, when the threaded rod rotates, it can move up and down. When the threaded rod moves, it can drive the rotating seat rotatably arranged at its bottom end to move. When the rotating seat moves, it can drive the lifting frame fixedly installed at its bottom end to move. When the lifting frame moves, it can drive the squeezing roller rotatably arranged inside it to move, so as to drive the polyester fabric to fit on the surface of the supporting roller, thereby squeezing the polyester fabric and facilitating the extrusion of the redundant dye attached to its inside, and avoiding dripping and causing pollution during its movement.

[0021] Of course, it is not necessary for any product implementing the utility model to achieve all the above advantages simultaneously. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.

[0023] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0024] Figure 2 It is a structural schematic diagram of the utility model from the rear view perspective;

[0025] Figure 3 It is a structural schematic diagram of the utility model in the state where the squeezing component moves upward in a circular motion;

[0026] Figure 4 It is for the Figure 3 enlarged schematic diagram of the partial structure at A in the utility model;

[0027] Figure 5 Schematic diagram of the internal structure of the dyeing box of the present utility model;

[0028] Figure 6 Of the present utility model Figure 5 Enlarged schematic diagram of the partial structure at position B in

[0029] Figure 7 Schematic diagram of the partial structure of the base layer of the present utility model.

[0030] In the attached drawings, the list of components represented by each reference numeral is as follows:

[0031] 1. Dyeing box; 2. Guiding component; 201. Support base; 202. Guiding roller; 3. Driving component; 301. Fixed frame plate; 302. Fixed seat; 303. Worm; 304. Crank; 305. Worm gear; 4. Limiting component; 401. Support shaft; 402. Fixed frame; 403. Mounting frame; 404. Limiting roller; 5. Extrusion component; 501. U-shaped frame; 502. Support roller; 503. Threaded rod; 504. Rotating handle; 505. Rotating seat; 506. Lifting frame; 507. Extrusion roller; 6. Filtering component; 601. L-shaped partition; 602. Auxiliary roller; 603. Installation groove; 604. Filter net; 7. Limiting rod; 8. Base layer; 9. Nylon fiber; 10. Polyester fiber. Specific embodiments

[0032] Next, the technical solutions in the embodiments of the utility model will be clearly and completely described in conjunction with the attached drawings in the embodiments of the utility model. Obviously, the described embodiments are only a part of the embodiments of the utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments in the utility model without creative efforts shall fall within the protection scope of the utility model.

[0033] In the description of the present utility model, it should be understood that the terms "opening", "upper", "lower", "top", "middle", "inner", etc. indicating orientation or positional relationships are only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the utility model.

[0034] Please refer to Figures 1-7 As shown, the present utility model is a fiber dyeing device and a polyester fabric processed based on the dyeing device, including a dyeing box 1. A guiding component 2 is fixedly installed at the top of the dyeing box 1, a driving component 3 is fixedly installed at the top of the dyeing box 1, a limiting component 4 is rotatably arranged inside the driving component 3, an extrusion component 5 is arranged at the top of the dyeing box 1, and a filtering component 6 is arranged inside the dyeing box 1.

[0035] During use, the driving component 3 is rotated to drive the limiting component 4 arranged inside it to perform circular motion. Then, the squeezing component 5 is rotated to move it upward. Then, the polyester fabric is wound around the surface of the guiding component 2 and passed through the lower side of the limiting component 4 and the lower side of the squeezing component 5. Then, the driving component 3 is rotated again to drive the limiting component 4 to perform reverse circular motion, so as to drive the polyester fabric to move downward and make it fully contact with the dye inside the dyeing tank 1. Then, the squeezing component 5 is rotated to move it downward and squeeze the polyester fabric. Then, one end of the polyester fabric is installed for the next process and the polyester fabric is driven to move. During its movement, it can move inside the squeezing component 5. The squeezing component 5 can extrude the excess dye attached to its inside and surface and make it flow into the inside of the filtering component 6. Since the dye is extruded from the inside of the polyester fabric, it is easy to carry impurities such as fluff. Therefore, the filtered dye can flow into the inside of the dyeing tank 1, and the fluff and other impurities are retained inside the filtering component 6, which is convenient for centralized cleaning and is relatively convenient.

[0036] In the present utility model, the polyester fabric is wound around the surface of the guiding component 2 and passed through the lower side of the limiting component 4 and the lower side of the squeezing component 5. Then, the driving component 3 is rotated again to drive the limiting component 4 to perform reverse circular motion, so as to drive the polyester fabric to move downward and make it fully contact with the dye inside the dyeing tank 1. Then, the squeezing component 5 is rotated to move it downward and squeeze the polyester fabric. Then, one end of the polyester fabric is installed for the next process and the polyester fabric is driven to move. During its movement, it can move inside the squeezing component 5. The squeezing component 5 can extrude the excess dye attached to its inside and surface, thus avoiding the dye dripping outside the dyeing tank 1 during its movement, thereby avoiding pollution and waste.

[0037] In one embodiment, for the above-mentioned guiding component 2, the guiding component 2 includes a support base 201. The bottom end of the support base 201 is fixedly installed on the top end of the dyeing tank 1, and a guiding roller 202 is rotatably arranged inside the support base 201.

[0038] There are two groups of guiding rollers 202, which are fixedly installed at both ends of the dyeing tank 1 in cooperation with the support base 201, so as to guide the polyester fabric before and after processing, and improve the stability of the polyester fabric during the dyeing process.

[0039] In one embodiment, for the above-mentioned driving component 3, the driving component 3 includes a fixed frame plate 301. The bottom end of the fixed frame plate 301 is fixedly installed with the top end of the dyeing tank 1. One side of the fixed frame plate 301 is fixedly installed with a fixed seat 302. A worm 303 is rotatably connected inside the fixed seat 302. One end of the worm 303 is fixedly connected with a crank 304.

[0040] A worm gear 305 is meshed on the surface of the worm 303. The inside of the worm gear 305 is fixedly installed with the outer surface of the limiting component 4.

[0041] By rotating the crank 304 to drive the worm 303 fixedly connected inside it to rotate. When the worm 303 rotates, it can drive the worm gear 305 meshed on its surface to rotate. Since the inside of the worm gear 305 is fixedly installed with the outer surface of the limiting component 4, when the worm gear 305 rotates, it can drive its limiting component 4 to perform a circular motion, thereby providing stable power for the limiting component 4.

[0042] In one embodiment, for the above-mentioned limiting component 4, the limiting component 4 includes a support shaft 401. The outer surface of the support shaft 401 is rotatably arranged inside the fixed frame plate 301. The outer surface of the support shaft 401 is fixedly installed with the inside of the worm gear 305.

[0043] One end of the support shaft 401 is fixedly connected with a fixed frame 402. An installation frame 403 is fixedly installed inside the fixed frame 402. A limiting roller 404 is rotatably arranged inside the installation frame 403.

[0044] When the worm gear 305 rotates with the rotation of the worm 303, it can drive the support shaft 401 fixedly installed inside it to rotate. When the support shaft 401 rotates, it can drive the fixed frame 402 fixedly connected to one end of it to rotate. When the fixed frame 402 rotates, it can drive the installation frame 403 fixedly installed inside it to perform a circular motion. When the installation frame 403 performs a circular motion, it can drive the limiting roller 404 rotatably arranged inside it to perform a circular motion. Then when the polyester fabric passes through below it, the limiting roller 404 can drive the polyester fabric to move downward and immerse it in the dye inside the dyeing tank 1, thereby facilitating its full contact with the dye, which is relatively convenient.

[0045] In one embodiment, for the above-mentioned extrusion component 5, the extrusion component 5 includes a U-shaped frame 501 and a support roller 502. The bottom end of the U-shaped frame 501 is fixedly installed with the top end of the dyeing tank 1. A threaded rod 503 is threadedly connected inside the U-shaped frame 501. The top end of the threaded rod 503 is fixedly connected with a turning handle 504.

[0046] One end of the threaded rod 503 is rotatably connected to a rotating seat 505. The bottom end of the rotating seat 505 is fixedly installed with a lifting frame 506. An extrusion roller 507 is rotatably arranged inside the lifting frame 506. The outer surface of the support roller 502 is rotatably arranged inside the dyeing tank 1.

[0047] By rotating the turning handle 504, the threaded rod 503 fixedly connected to its bottom end is driven to rotate. Since the threaded surface of the threaded rod 503 is threadedly connected to the inside of the U-shaped frame 501, when the threaded rod 503 rotates, it can move up and down. When the threaded rod 503 moves, it can drive the rotating seat 505 rotatably arranged at its bottom end to move. When the rotating seat 505 moves, it can drive the lifting frame 506 fixedly installed at its bottom end to move. When the lifting frame 506 moves, it can drive the extrusion roller 507 rotatably arranged inside it to move, so that it can drive the polyester fabric to fit on the surface of the support roller 502, thereby extruding the excess dye attached inside it, avoiding dripping and causing pollution during its movement.

[0048] In one embodiment, for the above-mentioned filtering component 6, the filtering component 6 includes an L-shaped partition 601 and an auxiliary roller 602. One side of the L-shaped partition 601 is fixedly connected to the inner wall of the dyeing tank 1. The auxiliary roller 602 is rotatably arranged above the L-shaped partition 601. An installation groove 603 is formed on one side of the L-shaped partition 601, and a filter net 604 is fixedly installed inside the installation groove 603.

[0049] Since the extrusion component 5 is arranged inside the filtering component 6, when the extrusion component 5 extrudes the excess dye inside the polyester fabric, it can fall into the inner side of the L-shaped partition 601. Since some fluff or impurities are easily attached during the dye extrusion process, when it falls to the inner side of the L-shaped partition 601, due to the fluidity of the dye itself, it can flow through the filter net 604 and flow back into the dyeing tank 1 again, which is convenient for recycling. The fluff and other impurities cannot pass through the filter net 604, so they stay inside the L-shaped partition 601, which is convenient for unified treatment.

[0050] In one embodiment, for the above-mentioned lifting frame 506, a limiting rod 7 is fixedly installed at the top end of the lifting frame 506, and the outer surface of the limiting rod 7 is slidably arranged inside the U-shaped frame 501.

[0051] When the lifting frame 506 moves along with the movement of the rotating seat 505, it can drive the limiting rod 7 fixedly installed at its top to move. Since the outer surface of the limiting rod 7 is slidably arranged inside the U-shaped frame 501, it can restrict the moving direction of the limiting rod 7, thereby improving the stability of the lifting frame 506 during the moving process.

[0052] A polyester fabric based on a fiber dyeing device, including a base layer 8, a nylon fiber 9 is arranged on the upper surface of the base layer 8, and a polyester fiber 10 is arranged on the upper surface of the nylon fiber 9.

[0053] By compounding and processing the base layer 8, the nylon fiber 9 and the polyester fiber 10, a polyester fabric is processed, and it can be applied to the above fiber dyeing device for dyeing and processing.

[0054] Through the above technical solutions: 1. By winding the polyester fabric around the surface of the guiding component 2, passing it through the lower side of the limiting component 4 and the lower side of the squeezing component 5, and then rotating the driving component 3 again to drive the limiting component 4 to perform a reverse circular motion, the polyester fabric can be driven to move downward and come into full contact with the dye inside the dyeing tank 1. Then rotate the squeezing component 5 to move it downward and squeeze the polyester fabric. Then install one end of the polyester fabric for the next process and drive the polyester fabric to move. During its movement, it can move inside the squeezing component 5, and the squeezing component 5 can squeeze out the excess dye attached to its inside and surface, thereby preventing the dye from dripping outside the dyeing tank 1 during its movement and avoiding pollution and waste.

[0055] 2. By rotating the turning handle 504 to drive the threaded rod 503 fixedly connected to its bottom to rotate. Since the threaded surface of the threaded rod 503 is threadedly connected to the inside of the U-shaped frame 501, when the threaded rod 503 rotates, it can move up and down. When the threaded rod 503 moves, it can drive the rotating seat 505 rotatably installed at its bottom to move. When the rotating seat 505 moves, it can drive the lifting frame 506 fixedly installed at its bottom to move. When the lifting frame 506 moves, it can drive the squeezing roller 507 rotatably installed inside it to move, thereby driving the polyester fabric to fit on the surface of the support roller 502 and squeezing the polyester fabric to facilitate squeezing out the excess dye attached to its inside and preventing it from dripping and causing pollution during its movement.

[0056] In the description of this specification, the descriptions referring to terms such as "one embodiment", "example", "specific example", etc. mean that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner.

[0057] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific embodiments described. Obviously, according to the content of this specification, many modifications and changes can be made. These embodiments are selected and specifically described in this specification in order to better explain the principle and practical application of the utility model, so that those skilled in the art can well understand and utilize the utility model. The utility model is only limited by the claims and their full scope and equivalents.

Claims

1. A fiber dyeing device, comprising a dyeing tank (1), characterized in that, A guiding component (2) is fixedly installed at the top end of the dyeing box (1), a driving component (3) is fixedly installed at the top end of the dyeing box (1), a limiting component (4) is rotatably arranged inside the driving component (3), an extrusion component (5) is arranged at the top end of the dyeing box (1), and a filtering component (6) is arranged inside the dyeing box (1).

2. The fiber dyeing device according to claim 1, characterized in that, The guiding component (2) includes a support base (201), the bottom end of the support base (201) is fixedly installed with the top end of the dyeing box (1), and a guiding roller (202) is rotatably arranged inside the support base (201).

3. The fiber dyeing device according to claim 1, characterized in that, The driving component (3) includes a fixed frame plate (301), the bottom end of the fixed frame plate (301) is fixedly installed with the top end of the dyeing box (1), a fixed seat (302) is fixedly installed on one side of the fixed frame plate (301), a worm (303) is rotatably connected inside the fixed seat (302), and one end of the worm (303) is fixedly connected with a crank (304); A worm gear (305) is meshed on the surface of the worm (303), and the inside of the worm gear (305) is fixedly installed with the outer surface of the limiting component (4).

4. A fiber dyeing device according to claim 3, characterized in that, The limiting component (4) includes a support shaft (401), the outer surface of the support shaft (401) is rotatably arranged inside the fixed frame plate (301), and the outer surface of the support shaft (401) is fixedly installed with the inside of the worm gear (305); One end of the support shaft (401) is fixedly connected with a fixed frame (402), an installation frame (403) is fixedly installed inside the fixed frame (402), and a limiting roller (404) is rotatably arranged inside the installation frame (403).

5. A fiber dyeing device according to claim 1, characterized in that, The extrusion component (5) includes a U-shaped frame (501) and a support roller (502), the bottom end of the U-shaped frame (501) is fixedly installed with the top end of the dyeing box (1), a threaded rod (503) is threadedly connected inside the U-shaped frame (501), and the top end of the threaded rod (503) is fixedly connected with a turning handle (504); One end of the threaded rod (503) is rotatably connected with a rotating seat (505), the bottom end of the rotating seat (505) is fixedly installed with a lifting frame (506), an extrusion roller (507) is rotatably arranged inside the lifting frame (506), and the outer surface of the support roller (502) is rotatably arranged inside the dyeing box (1).

6. The fiber dyeing device according to claim 1, characterized in that, The filtering component (6) includes an L-shaped partition plate (601) and an auxiliary roller (602), one side of the L-shaped partition plate (601) is fixedly connected with the inner wall of the dyeing box (1), the auxiliary roller (602) is rotatably arranged on the upper side of the L-shaped partition plate (601), an installation groove (603) is opened on one side of the L-shaped partition plate (601), and a filter screen (604) is fixedly installed inside the installation groove (603).

7. A fiber dyeing device according to claim 5, characterized in that, A limiting rod (7) is fixedly installed at the top end of the lifting frame (506), and the outer surface of the limiting rod (7) is slidably arranged inside the U-shaped frame (501).

8. A polyester fabric based on the fiber dyeing device according to any one of claims 1-7, comprising a base layer (8), characterized in that: A nylon fiber (9) is arranged on the upper surface of the base layer (8), and a polyester fiber (10) is arranged on the upper surface of the nylon fiber (9).

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