Focal length adjustable car lamp module outer lens support structure
By designing the external lens bracket structure of the focal length adjustable headlight module and using a combination of an adjustment sleeve and a fixed base, the problem that the lens bracket cannot change its position is solved, and accurate focus of products of different specifications is achieved, reducing costs and cycles.
Patent Information
- Application Number
- CN202422253601.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-14
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-09-14
AI Technical Summary
The existing lens holder cannot change the position of the external lens, resulting in the inability to accurately focus products of different specifications. Modifying the distance from the lens to the light source requires modifying the mold, which is costly and long cycle.
A focal length adjustable headlight module external lens bracket structure is designed, using an adjustment sleeve and a fixed base combination, through the matching of the waist hole and the fixed hole, the distance adjustment between the outer lens and the fixed base is achieved by combining the damping ring and the fixed screw to achieve accurate focus.
It realizes accurate focus of products of different specifications, and is convenient to adjust, which improves the reliability and efficiency of focus and reduces costs and cycles.
Smart Images

Figure CN223137665U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of vehicle lamp modules, and more specifically, to an outer lens support structure of a focal length adjustable vehicle lamp module. Background Art
[0002] Adaptive Driving Beam (ADB) is an intelligent anti-glare high beam system. When targets such as vehicles and pedestrians appear on the road surface, a control system composed of sensors and drive circuits will automatically adjust the high beam illumination area, so as to avoid dazzling the illuminated targets, and at the same time ensure clear high beam illumination during driving. The ADB module has the advantages of good light pattern uniformity, fewer module numbers, and beautiful appearance in the application of vehicle lamp assemblies. With the update of LED technology, the complexity of the ADB module is also continuously increasing.
[0003] With the development of vehicle lamp technology, the application of imaging optics in vehicle lamps is becoming more and more extensive. In order to ensure that the imaging degree of each module meets the design requirements (or the near light part meets the regulation sharpness requirements), a support system that can adjust the distance between the outer lens and the light source is very necessary. At present, there is a lack of a lens support system that can support the focusing of the outer lens, and the outer lens support only plays a fixing role.
[0004] The existing patent authorization publication number: CN221324226U, discloses an adaptive high beam lamp, including a heat dissipation component, a light source component, an inner lens component and an outer lens component. The heat dissipation component includes a mounting substrate and a plurality of heat dissipation fins. The mounting substrate includes a first side surface and a second side surface arranged opposite to each other. The heat dissipation fins are arranged on the first side surface, and the heat dissipation fins are radially distributed; the light source component is fixedly arranged on the second side surface, and the light source component includes a plurality of lamp beads; the inner lens component is fixedly arranged on the side of the light source component away from the heat dissipation component; the inner lens component includes a plurality of inner lenses, and the inner lenses are arranged in one-to-one correspondence with the lamp beads; the outer lens component is fixedly arranged on the second side surface and covers the light source component and the inner lens component; the outer lens component includes an outer lens, and the projection of the outer lens towards the second side surface covers the inner lens. Through the above solution, the heat dissipation effect of the high beam lamp can be improved, the service life can be increased, and the production process cost is relatively low.
[0005] However, the existing technology has the following problems: the lens support can only fix the outer lens, and cannot change the front and rear position of the outer lens within a certain range, cannot achieve precise focusing of products with different specifications, and cannot conveniently adjust the imaging effect; at the same time, if the existing technology wants to modify the distance between the outer lens and the light source, it needs to modify the mold, which brings disadvantages such as high cost and long cycle. Summary of the Utility Model
[0006] Therefore, to solve the above technical problems, the present utility model proposes an outer lens support structure for a focal length adjustable headlight module, which includes an outer lens 10 and a lens support 20 connected to the outer lens 10. A core optical component 30 is provided at one end of the lens support 20 away from the outer lens 10. The outer lens support 20 includes an adjustment sleeve 201 and a fixed base 202. One end of the adjustment sleeve 201 is connected to the outer lens 10, and the other end is sleeved with the fixed base 202. A plurality of waist-shaped holes 80 are provided on the fixed base 202, and fixing holes 90 matching the positions of the waist-shaped holes 80 are provided on the adjustment sleeve 201. The distance between the outer lens 10 and the fixed base 202 is adjusted for focusing. After focusing is completed, the fixing screw 50 passes through the waist-shaped holes 80 and the fixing holes 90 for fixation, so that the distance between the outer lens 10 and the fixed base 202 can be adjusted, precise focusing of products of different specifications can be achieved, the adjustment method is convenient, and the reliability is relatively high.
[0007] An outer lens support structure for a focal length adjustable headlight module, which includes an outer lens 10 and a lens support 20 connected to the outer lens 10. A core optical component 30 is provided at one end of the lens support 20 away from the outer lens 10. The outer lens support 20 includes an adjustment sleeve 201 and a fixed base 202. One end of the adjustment sleeve 201 is connected to the outer lens 10, and the other end is sleeved with the fixed base 202. A plurality of waist-shaped holes 80 are provided on the fixed base 202, and fixing holes 90 matching the positions of the waist-shaped holes 80 are provided on the adjustment sleeve 201. The distance between the outer lens 10 and the fixed base 202 is adjusted for focusing. After focusing is completed, the fixing screw 50 passes through the waist-shaped holes 80 and the fixing holes 90 for fixation, so that the distance between the outer lens 10 and the fixed base 202 can be adjusted, and precise focusing of products of different specifications can be achieved.
[0008] Further, the fixed connection method between the outer lens 10 and the adjustment sleeve 201 is snap connection, screw connection, laser welding or adhesive connection.
[0009] Further, the shape of the outer lens 10 is a convex lens with a curvature, which is convenient for imaging and focusing.
[0010] Further, a damping ring 60 is provided on the outer wall of the fixed base 202. When the damping ring 60 abuts against the inner wall of the adjustment sleeve 201, a frictional force is generated at the abutting portion between the damping ring 60 and the inner wall of the adjustment sleeve 201, which can pre-fix the adjustment sleeve 201. After focusing is completed, the position of the adjustment sleeve 201 and the fixed base 202 is fixed by the fixing screw 50.
[0011] Further, on one end outer wall of the socket joint of the fixed base 202 and the adjusting sleeve 201, there are multiple circles of grooves 70. The grooves 70 are used to place the damping ring 60, and the depth of the grooves 70 is less than the diameter of the damping ring 60, so that the damping ring 60 is higher than the outer surface of the fixed base 202. When the adjusting sleeve 201 and the fixed base 202 are socketed, the generated frictional force can achieve pre-fixation.
[0012] Further, the damping ring 60 is made of rubber, which is easy to deform, has a good frictional force effect and is durable.
[0013] Further, it further includes a radiator 40. The radiator 40 includes a mounting substrate 401 and heat dissipation fins 402. The heat dissipation fins 402 are fixedly connected to one side of the mounting substrate 401. The heat dissipation fins 402 are arranged at equal intervals and in parallel. The radiator 40 is used to dissipate heat from the core optical component 30. The heat dissipation fins 402 are used to increase the heat dissipation area. An air flow channel is formed between adjacent heat dissipation fins 402, so that heat can be dissipated through the air flow channel. The radiator 40 is connected to the lens bracket 20 through a locking screw 100.
[0014] Further, the other side of the mounting substrate 401 is connected to the core optical component 30 by means of a thermal adhesive, screws or riveting. The core optical component 30 includes lamp beads 301 and inner lenses 302. There are multiple lamp beads 301 and the lamp beads 301 are LED lamp beads. There are multiple inner lenses 302 and they are arranged in one-to-one correspondence with the lamp beads 301. The inner lenses 302 provide a condensing effect for the light emitted by the lamp beads 301, increasing the light effect.
[0015] The beneficial effects of the present utility model: The present utility model provides an outer lens bracket structure of a focal length adjustable vehicle headlight module, including an outer lens 10 and a lens bracket 20 connected to the outer lens 10. One end of the lens bracket 20 away from the outer lens 10 is provided with a core optical component 30. The outer lens bracket 20 includes an adjusting sleeve 201 and a fixed base 202. One end of the adjusting sleeve 201 is connected to the outer lens 10, and the other end is socketed with the fixed base 202. The fixed base 202 is provided with a plurality of waist-shaped holes 80, and the adjusting sleeve 201 is provided with fixing holes 90 matching the positions of the waist-shaped holes 80. By adjusting the distance between the outer lens 10 and the fixed base 202 for focusing, after the focusing is completed, it is fixed by passing a fixing screw 50 through the waist-shaped holes 80 and the fixing holes 90, so that the distance between the outer lens 10 and the fixed base 202 can be adjusted, realizing precise focusing of products of different specifications. The adjustment method is convenient and the reliability is relatively high. Description of the Drawings
[0016] Figure 1 This is a structural schematic diagram of an outer lens bracket structure of a focal length adjustable headlight module of the present utility model.
[0017] Figure 2 This is a partial structural schematic diagram of an outer lens bracket structure of a focal length adjustable headlight module of the present utility model.
[0018] Figure 3 This is a partial structural schematic diagram of an outer lens bracket structure of a focal length adjustable headlight module of the present utility model.
[0019] Figure 4 This is a partial enlarged view of a partial structural schematic diagram of an outer lens bracket structure of a focal length adjustable headlight module of the present utility model.
[0020] Figure 5 This is a partial enlarged view of a partial structural schematic diagram of an outer lens bracket structure of a focal length adjustable headlight module of the present utility model.
[0021] Figure 6 This is the front view of an outer lens bracket structure of a focal length adjustable headlight module of the present utility model.
[0022] Description of main element symbols:
[0023] Outer lens 10, lens bracket 20, adjustment sleeve 201, fixed base 202, core optical component 30, lamp bead 301, inner lens 302, radiator 40, mounting substrate 401, heat dissipation fins 402, fixing screw 50, damping ring 60, groove 70, waist-shaped hole 80, fixing hole 90, locking screw 100.
[0024] The following specific embodiments will further illustrate the present utility model in conjunction with the above-mentioned drawings. Specific embodiments
[0025] The following embodiments are described to assist in understanding the present application, and the embodiments are not and should not be construed in any way as limiting the protection scope of the present application.
[0026] In the following description, those skilled in the art will recognize that throughout this discussion, components may be described as separate functional units (which may include sub-units), but those skilled in the art will recognize that various components or portions thereof may be divided into separate components or may be integrated together (including being integrated within a single system or component).
[0027] At the same time, the connections between components or systems are not intended to be limited to direct connections. Instead, the data between these components can be modified, reformatted, or otherwise changed by intermediate components. Additionally, additional or fewer connections may be used. It should also be noted that the terms "coupled", "connected", or "input" should be understood to include direct connections, indirect connections through one or more intermediate devices, and wireless connections. Embodiment 1:
[0028] As Figure 1 shown, it is a schematic structural diagram of an outer lens bracket structure of a focal length adjustable vehicle headlight module according to the present utility model; as Figure 2 shown, it is a partial structural schematic diagram of an outer lens bracket structure of a focal length adjustable vehicle headlight module according to the present utility model; as Figure 3 shown, it is a partial structural schematic diagram of an outer lens bracket structure of a focal length adjustable vehicle headlight module according to the present utility model; as Figure 4 shown, it is a partial enlarged view of a partial structural schematic diagram of an outer lens bracket structure of a focal length adjustable vehicle headlight module according to the present utility model; as Figure 5 shown, it is a partial enlarged view of a partial structural schematic diagram of an outer lens bracket structure of a focal length adjustable vehicle headlight module according to the present utility model; as Figure 6 shown, it is a front view of an outer lens bracket structure of a focal length adjustable vehicle headlight module according to the present utility model.
[0029] An outer lens bracket structure of a focal length adjustable vehicle headlight module includes an outer lens 10 and a lens bracket 20 connected to the outer lens 10. A core optical component 30 is provided at one end of the lens bracket 20 away from the outer lens 10. The outer lens bracket 20 includes an adjustment sleeve 201 and a fixed base 202. One end of the adjustment sleeve 201 is connected to the outer lens 10, and the other end is sleeved with the fixed base 202. A plurality of waist-shaped holes 80 are provided on the fixed base 202, and fixing holes 90 matching the positions of the waist-shaped holes 80 are provided on the adjustment sleeve 201. By adjusting the distance between the outer lens 10 and the fixed base 202 for focusing, after the focusing is completed, it is fixed by passing a fixing screw 50 through the waist-shaped hole 80 and the fixing hole 90, so that the distance between the outer lens 10 and the fixed base 202 can be adjusted to achieve precise focusing of products of different specifications.
[0030] The fixed connection method between the outer lens 10 and the adjustment sleeve 201 is snap connection, screw connection, laser welding or adhesive connection.
[0031] The shape of the outer lens 10 is a convex lens with a curvature, which is convenient for imaging and focusing.
[0032] A damping ring 60 is provided on the outer wall of the fixed base 202. When the damping ring 60 abuts against the inner wall of the adjusting sleeve 201, frictional force is generated at the abutting portion between the damping ring 60 and the inner wall of the adjusting sleeve 201, which can pre-fix the adjusting sleeve 201. After focusing is completed, the position of the adjusting sleeve 201 and the fixed base 202 is fixed by the fixing screw 50.
[0033] Multiple grooves 70 are provided on one end of the outer wall at the socket joint of the fixed base 202 and the adjusting sleeve 201. The grooves 70 are used to place the damping ring 60, and the depth of the grooves 70 is less than the diameter of the damping ring 60, so that the damping ring 60 is higher than the outer surface of the fixed base 202. When the adjusting sleeve 201 and the fixed base 202 are socketed, the generated frictional force can achieve pre-fixation.
[0034] The damping ring 60 is made of rubber, which is easy to deform, has a good frictional force effect and is durable.
[0035] It further includes a radiator 40, which includes a mounting substrate 401 and heat dissipation fins 402. The heat dissipation fins 402 are fixedly connected to one side of the mounting substrate 401. The heat dissipation fins 402 are arranged at equal intervals and in parallel. The radiator 40 is used to dissipate heat from the core optical component 30. The heat dissipation fins 402 are used to increase the heat dissipation area. An air flow channel is formed between adjacent heat dissipation fins 402, so that heat can be dissipated through the air flow channel. The radiator 40 is connected to the lens bracket 20 by a locking screw 100.
[0036] The other side of the mounting substrate 401 is connected to the core optical component 30 by means of thermal adhesive, screws or riveting. The core optical component 30 includes lamp beads 301 and inner lenses 302. There are multiple lamp beads 301 and the lamp beads 301 are LED lamp beads. There are multiple inner lenses 302 and they are arranged in one-to-one correspondence with the lamp beads 301. The inner lenses 302 provide a condensing effect for the light emitted by the lamp beads 301 to increase the light effect.
[0037] Advantages of the present utility model: The present utility model provides an outer lens bracket structure for a focal length adjustable headlight module, which includes an outer lens 10 and a lens bracket 20 connected to the outer lens 10. One end of the lens bracket 20 away from the outer lens 10 is provided with a core optical component 30. The outer lens bracket 20 includes an adjustment sleeve 201 and a fixed base 202. One end of the adjustment sleeve 201 is connected to the outer lens 10, and the other end is sleeved with the fixed base 202. The fixed base 202 is provided with a plurality of waist-shaped holes 80, and the adjustment sleeve 201 is provided with fixing holes 90 matching the positions of the waist-shaped holes 80. By adjusting the distance between the outer lens 10 and the fixed base 202 for focusing, after the focusing is completed, it is fixed by passing a fixing screw 50 through the waist-shaped holes 80 and the fixing holes 90, so that the distance between the outer lens 10 and the fixed base 202 can be adjusted, precise focusing for products of different specifications can be achieved, the adjustment method is convenient, and the reliability is relatively high.
[0038] The above embodiments merely represent several implementation manners of the present utility model, and the description thereof is relatively specific and detailed, but it should not be construed as a limitation on the scope of the patent of the present utility model. It should be noted that for those of ordinary skill in the art, without departing from the concept of the present utility model, several deformations and improvements can still be made, and these all belong to the protection scope of the present utility model. Therefore, the protection scope of the patent of the present utility model shall be subject to the appended claims.
Claims
1. An outer lens bracket structure of a focal length adjustable headlight module, comprising an outer lens (10) and a lens bracket (20) connected to the outer lens (10), wherein a core optical component (30) is provided at one end of the lens bracket (20) away from the outer lens (10), and it is characterized in that: The outer lens bracket (20) includes an adjustment sleeve (201) and a fixed base (202). One end of the adjustment sleeve (201) is connected to the outer lens (10), and the other end is sleeved with the fixed base (202). A plurality of waist-shaped holes (80) are provided on the fixed base (202), and fixing holes (90) matching the positions of the waist-shaped holes (80) are provided on the adjustment sleeve (201). The distance between the outer lens (10) and the fixed base (202) is adjusted for focusing. After focusing is completed, it is fixed by passing a fixing screw (50) through the waist-shaped holes (80) and the fixing holes (90), so that the distance between the outer lens (10) and the fixed base (202) can be adjusted to achieve precise focusing of products of different specifications.
2. The external lens bracket structure of the focal length adjustable headlight module according to claim 1, characterized in that: The fixed connection method between the outer lens (10) and the adjustment sleeve (201) is snap connection, screw connection, laser welding or adhesive connection.
3. The external lens support structure of the focal length adjustable headlight module according to claim 2, characterized in that: The shape of the outer lens (10) is a convex lens with a curvature, which is convenient for imaging and focusing.
4. The external lens bracket structure of the focal length adjustable headlight module according to claim 1, characterized in that: A damping ring (60) is provided on the outer wall of the fixed base (202). When the damping ring (60) abuts against the inner wall of the adjustment sleeve (201), a frictional force is generated at the abutting part between the damping ring (60) and the inner wall of the adjustment sleeve (201), which can pre-fix the adjustment sleeve (201). After focusing is completed, the position of the adjustment sleeve (201) and the fixed base (202) is fixed by the fixing screw (50).
5. The external lens support structure of the focal length adjustable headlight module according to claim 4, characterized in that: A plurality of circles of grooves (70) are provided on the outer wall of one end of the socket joint between the fixed base (202) and the adjustment sleeve (201). The grooves (70) are used to place the damping ring (60), and the depth of the grooves (70) is less than the diameter of the damping ring (60), so that the damping ring (60) is higher than the outer surface of the fixed base (202). When the adjustment sleeve (201) is sleeved with the fixed base (202), the generated frictional force can achieve pre-fixation.
6. The external lens bracket structure of the focal length adjustable headlight module according to claim 5, characterized in that: The damping ring (60) is made of rubber, which is easy to deform, has a good frictional force effect and is durable.
7. The external lens bracket structure of the focal length adjustable headlight module according to claim 1, characterized in that: It further includes a radiator (40). The radiator (40) includes a mounting substrate (401) and heat dissipation fins (402). The heat dissipation fins (402) are fixedly connected to one side of the mounting substrate (401). The heat dissipation fins (402) are arranged at equal intervals and in parallel. The radiator (40) is used to dissipate heat from the core optical component (30). The heat dissipation fins (402) are used to increase the heat dissipation area. An air flow channel is formed between adjacent heat dissipation fins (402), so that heat can be dissipated through the air flow channel. The radiator (40) is connected to the lens bracket (20) by a locking screw (100).
8. The outer lens bracket structure of the focal length adjustable headlight module according to claim 7, characterized in that: The other side of the mounting substrate (401) is connected to the core optical component (30) by means of a thermally conductive adhesive, screws or riveting. The core optical component (30) includes lamp beads (301) and inner lenses (302). There are multiple lamp beads (301), and the lamp beads (301) are LED lamp beads. There are multiple inner lenses (302) and they are arranged in one-to-one correspondence with the lamp beads (301). The inner lenses (302) provide a condensing effect on the light emitted by the lamp beads (301) to increase the light efficiency.
Citation Information
Patent Citations
Self-adaptive high beam
CN221324226U