Heat exchange unit and filtering device thereof
By designing a filter device that cooperates with the stop and elastic parts, the time-consuming and laborious disassembly and installation of filter parts in the prior art is solved, and the rapid disassembly and assembly of filter parts is realized, reducing the downtime of the heat exchange unit and improving the equipment operation efficiency.
Patent Information
- Application Number
- CN202421780576.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-25
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-07-25
AI Technical Summary
The disassembly and installation of the existing heat exchange unit filter device is time-consuming and labor-intensive, resulting in long-term shutdown and affecting the heat transfer efficiency.
A filter device including a housing, a filter member, an installation component, a first elastic member and a sensor is designed. Through the cooperation of the stopper and the first elastic member, the filter member can be quickly disassembled and assembled, and the operating process is simplified by the structural characteristics of the installation component.
It realizes time-saving disassembly and installation of filter parts, reduces the downtime of the heat exchange unit, and improves the equipment operation efficiency.
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Figure CN223138468U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of heat exchange units, and particularly relates to a heat exchange unit and a filtering device thereof. Background Art
[0002] In a heat exchange unit, since most of the circulating water is not purified or filtered, it usually contains a lot of impurities. The impurities will enter the pipeline of the heat exchange unit along with the fluid, thus blocking the pipeline of the heat exchange unit. A filtering device is arranged in the pipeline of the heat exchange unit to filter the impurities in the circulating water passing through the pipeline, keep the water quality in the unit clean, and protect the unit. With the long-term operation of the heat exchange unit, impurities gradually accumulate on the filtering device. After the impurities accumulate to a certain amount, the water flow velocity in the pipeline decreases, affecting the heat transfer efficiency. Therefore, it is necessary to regularly remove and clean or replace the filter element of the filtering device. However, the disassembly and installation of the filter element of the existing filtering device are time-consuming and laborious, resulting in the heat exchange unit being in a shutdown state for a long time. Summary of the Utility Model
[0003] In view of this, the utility model provides a heat exchange unit and a filtering device thereof that can solve or at least alleviate the above problems, so as to make the disassembly and installation of the filter element time-saving and labor-saving, and reduce the shutdown time of the heat exchange unit.
[0004] The technical solution provided by the utility model is: a filtering device for a heat exchange unit, which is connected in the pipeline of the heat exchange unit, and includes a housing, a filter element, an installation component, a first elastic member and a sensor; the housing is a hollow cylinder with openings at both ends; the filter element is movably installed in the housing; the installation component is installed in the filter element and includes an installation member that can be partially engaged in the housing and a second elastic member sleeved on the installation member; the first elastic member is sleeved on the filter element; the sensor is installed in the housing and is arranged opposite to the filter element.
[0005] In some embodiments, a first connection portion and a second connection portion are respectively arranged at two axial ends of the housing. The first connection portion is connected to a first pipeline, and the second connection portion is connected to a second pipeline; a plurality of first grooves recessed radially along the housing are arranged on the inner side of the housing.
[0006] In some embodiments, the first groove extends axially along the housing from the first connection portion to the middle position of the inner side of the housing; a stop portion is arranged in the first groove, and the stop portion is spaced from the first connection portion by a certain distance; the side of the stop portion facing the first connection portion is set as an inclined surface; the side of the stop portion facing the second connection portion is perpendicular to the axial direction of the housing and parallel to the radial direction of the housing.
[0007] In some embodiments, the inner edge of the inclined surface of the stopper portion is configured as a rounded portion.
[0008] In some embodiments, a second groove is provided on the stop portion, the second groove is arranged along the extension direction of the first groove, and the depth of the second groove is smaller than the depth of the first groove.
[0009] In some embodiments, a ring plate is further provided on the inner side of the shell, and the ring plate is located between the first groove and the second connecting portion; a plurality of mounting tubes are installed on the side of the ring plate facing the first connecting portion, and the first elastic member is installed in the mounting tubes.
[0010] In some embodiments, the filter element includes a filter body, a mounting hole arranged on the outer peripheral side of the filter body, and a pillar arranged on the side of the filter body facing the second connecting part; the first elastic member is sleeved on the pillar and abuts between the filter body and the ring plate.
[0011] In some embodiments, the mounting member is installed in the mounting hole of the filter element, and includes a mounting member body, a protrusion, a column and a pushing portion; the mounting member body is a square block; the protrusion is arranged on the side of the mounting member body facing the first groove, and the column is arranged on the side of the mounting member body away from the first groove; the protrusion extends radially outwardly along the filter body, and the column extends radially inwardly along the filter body; the second elastic member is sleeved on the column; the pushing portion is arranged on the side of the mounting member body facing the first connecting portion; an opening is opened on the side of the filter body facing the first connecting portion, the opening is connected to the mounting hole, and the pushing portion extends from the opening.
[0012] In some embodiments, the number of the first grooves is three, and the three first grooves are arranged at equal intervals along the circumference of the shell.
[0013] In addition, the utility model also provides a heat exchange unit including the above-mentioned filtering device.
[0014] Compared with the prior art, the utility model has at least the following beneficial effects:
[0015] 1. The filter device for a heat exchange unit provided by the utility model can realize time-saving and labor-saving removal and installation of the filter element, thereby reducing the downtime of the heat exchange unit.
[0016] 2. The utility model realizes the rapid disassembly and assembly of the filter element by means of the installation assembly.
[0017] 3. The utility model limits the filter element in the housing through the cooperation of the stopper and the first elastic element.
[0018] 4. In the present utility model, by setting the inner edge of the inclined surface of the stopper portion as a rounded portion, the smooth installation of the filter element can be achieved.
[0019] 3. The present utility model can prevent the filter element from deflecting during installation by providing a second groove. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 The perspective view of the filter device for a heat exchange unit according to an embodiment of the present utility model is shown, wherein the two ends of the filter device are respectively connected to the first pipeline and the second pipeline.
[0021] Figure 2 Shown is Figure 1 the plan view of the filter device shown.
[0022] Figure 3 Shown is along Figure 2 the cross-sectional view taken along line A-A in
[0023] Figure 4 Shown is Figure 2 the exploded view of the filter device shown.
[0024] Figure 5 Shown is Figure 4 the perspective view of the installation component of the filter device shown.
[0025] Figure 6 Shown is Figure 4 the perspective view of the filter element of the filter device shown.
[0026] Figure 7 Shown is Figure 4 the perspective view of the housing of the filter device shown.
[0027] Figure 8 Shown is Figure 7 the enlarged partial view of part B in
[0028] Figure 9 The schematic diagram of the heat exchange unit of the present utility model is shown.
[0029] Explanation of the reference numerals: 200-heat exchange unit; 1-filter device; 11-shell; 111-first groove; 112-stop portion; 113-ring plate; 114-first connecting portion; 115-second connecting portion; 116-mounting cylinder; 117-second groove; 118-rounded portion; 12-filter element; 121-filter body; 122-mounting hole; 123-pillar; 124-opening; 14-first elastic member; 13-mounting assembly; 131-mounting member; 311-mounting member body; 312-protrusion; 313-column; 314-pushing portion; 132-second elastic member; 15-sensor; 2-first pipeline; 3-second pipeline. DETAILED DESCRIPTION
[0030] The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments.
[0031] It should be noted that the following detailed descriptions are all exemplary and are intended to provide further explanation of the present invention. Unless otherwise specified, all technical and scientific terms used herein have the same meanings as those commonly understood by those skilled in the art to which the present invention belongs.
[0032] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the utility model. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.
[0033] In the present invention, terms such as "upper", "lower", "left", "right", "front", "back", "vertical", "horizontal", "side", "bottom" and the like indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings. They are relational words determined only for the convenience of describing the structural relationships of the various parts or elements of the present invention, and do not specifically refer to any part or element in the present invention and cannot be understood as limitations on the present invention.
[0034] In the present utility model, terms such as "fixed connection", "connected", "connection", etc. should be understood in a broad sense, indicating that it can be fixedly connected, integrally connected or detachably connected; it can be directly connected or indirectly connected through an intermediate medium. For relevant scientific research or technical personnel in this field, the specific meanings of the above terms in the present utility model can be determined according to specific circumstances, and they cannot be understood as limitations on the present utility model.
[0035] like Figure 1As shown, the filtering device 1 for a heat exchange unit of the present utility model is connected in a pipeline. The circulating water flows through the first pipeline 2, enters the filtering device 1 for filtration, and the filtered circulating water enters the heat exchanger through the second pipeline 3. At the same time, refer to Figures 2 to 4 , the filtering device 1 includes a housing 11, a filter element 12, a mounting assembly 13, a first elastic member 14, and a sensor 15. The housing 11 is generally a hollow cylinder with openings at both ends. The filter element 12 is movably installed in the housing 11. The mounting assembly 13 is installed in the filter element 12. The first elastic member 14 is sleeved on the filter element 12. The sensor 15 is installed in the housing 11 and is disposed opposite to the filter element 12.
[0036] In this embodiment, a first connection portion 114 and a second connection portion 115 are respectively provided at two axial ends of the housing 11, wherein the first connection portion 114 is connected to the first pipeline 2, and the second connection portion 115 is connected to the second pipeline 3. Preferably, the first pipeline 2 and the second pipeline 3 can be connected to the housing 11 by bolts. At the same time, refer to Figure 7 and Figure 8 , a plurality of first grooves 111 are formed on the inner side of the housing 11 by being recessed radially along the housing. Preferably, the first grooves 111 extend axially along the housing 11 from the first connection portion 413 to the middle position of the inner side of the housing 11. More preferably, the number of the first grooves 111 is 3, and the 3 first grooves 111 are arranged at equal intervals in the circumferential direction of the housing 11. A stop portion 112 is provided in the first groove 111, and the stop portion 112 is spaced from the first connection portion 114 by a certain distance. The side of the stop portion 112 facing the first connection portion 114 is provided as an inclined surface. The side of the stop portion 112 facing the second connection portion 115 is perpendicular to the axis of the housing 11 and parallel to the radius of the housing 11. Preferably, the distance between the inner side of the inclined surface of the stop portion 112 and the first connection portion 114 is greater than the distance between the outer side of the inclined surface and the first connection portion 114. The inner edge of the inclined surface of the stop portion 112 is provided as a rounded portion 118. A second groove 117 is provided on the stop portion 112, and the second groove 117 is arranged along the extending direction of the first groove 111, and the depth of the second groove 117 is less than the depth of the first groove 111.
[0037] A ring plate 113 is further provided on the inner side of the housing 11, and the ring plate 113 is located between the first groove 111 and the second connection portion 115. A plurality of mounting cylinders 116 are installed on the side of the ring plate 113 facing the first connection portion 114, and the first elastic member 14 is installed in the mounting cylinders 116. The mounting cylinder 116 is generally a hollow cylinder with openings at both ends. The first elastic member 14 is sleeved in the mounting cylinder 116, and both ends respectively abut against the ring plate 113 and the filter element 12.
[0038] The filter element 12 includes a filter main body 121, mounting holes 122 provided on the outer peripheral side of the filter main body 121, and struts 123 provided on the side of the filter main body 121 facing the second connecting portion 115. In this embodiment, the filter main body 121 is generally cylindrical, and a filter net is provided thereon. The mounting holes 122 are recessed from the outer peripheral side of the filter main body 121 along the radial direction of the filter main body 121. Preferably, the mounting holes 122 are stepped holes. The struts 123 are formed by extending along the axial direction of the filter main body 121. One strut 123 is provided between two adjacent mounting holes 122. The struts 123 pass through the through holes on the ring plate 113. The first elastic member 14 is sleeved on the struts 123 and abuts between the filter main body 121 and the ring plate 113. Preferably, the first elastic member 14 is a spring. The sensor 15 is mounted on the inner side of the second connecting portion 115 and is opposite to the end of the strut 123 away from the filter main body 121. The sensor 15 is a pressure sensor. When too much impurities accumulate on the filter main body 121, the filter element 12 is pressed towards the sensor 15 under the action of water flow, and the end of the strut 123 away from the filter main body 121 acts on the sensor 15. When the pressure reaches a certain value, the sensor 15 issues a warning. The staff can quickly install the filter element 12 on the housing 11 and quickly disassemble it from the housing 11 through the installation assembly 13. The installation assembly 13 is installed in the mounting holes 122 of the filter element 12.
[0039] Also refer to Figure 3 , Figure 5 and Figure 6, the mounting assembly 13 includes a mounting member 131 and a second elastic member 132 sleeved on the mounting member 131. In this embodiment, the mounting member 131 includes a mounting member body 311, a protrusion 312, a convex column 313, and a pushing portion 314. The mounting member body 311 is generally in the shape of a square block. The protrusion 312 is provided on one side of the mounting member body 311 facing the first groove 111, and the convex column 313 is provided on the side of the mounting member body 311 facing away from the first groove 111. Preferably, the protrusion 312 extends radially outward along the filter body 121, while the convex column 313 extends radially inward along the filter body 121. The second elastic member 132 is sleeved on the convex column 313. The size of the mounting member body 311 in the direction perpendicular to the extending direction of the protrusion 312 is larger than the size of the protrusion 312 in this direction. The mounting hole 122 sequentially includes a first part, a second part, and a third part from the outside to the inside along the radial direction of the filter body 121, where the size of the first part is smaller than that of the second part, and the size of the third part is also smaller than that of the second part. The protrusion 312 is engaged in the first part, the mounting member body 311 is engaged in the second part, and the second elastic member 132 is received in the third part. The protrusion 312 protrudes from the filter body 121 under the action of the second elastic member 132 and is engaged in the first groove 111 of the housing 11. The pushing portion 314 is provided on one side of the mounting member body 311 facing the first connecting portion 114. An opening 124 is formed on one side of the filter body 121 facing the first connecting portion 114, and the opening 124 communicates with the mounting hole 122, and the pushing portion 314 extends out from the opening 124.
[0040] When the filter element 12 needs to be installed in the housing 11, align the protrusion 312 of the mounting assembly 13 with the first groove 111 of the housing 11, and push the filter element 12 along the axial direction of the housing 11. The protrusion 312 is engaged in the first groove 111. When the protrusion 312 is pushed to the stop portion 112, under the action of the inclined surface of the stop portion 112, the protrusion 312 moves radially inward along the filter body 121, and the protrusion 312 is partially engaged in the second groove 117. When the protrusion 312 is pushed to the side of the stop portion 112 facing away from the first connecting portion 114, the protrusion 312 enters the first groove 111 from the second groove 117 under the action of the second elastic member 132. Under the action of the first elastic member 14, the protrusion 312 is stopped on the side of the stop portion 112 facing away from the first connecting portion 114, thereby installing the filter element 12 in the housing 11.
[0041] When the filter element 12 needs to be removed from the housing 11, push the pushing portion 314 of the mounting assembly 13 radially inward along the filter body 121, so that the protrusion 312 moves radially inward along the filter body 121, causing the protrusion 312 to completely disengage from the first groove 111, so that the filter element 12 can be taken out of the housing 11.
[0042] Figure 9 The heat exchange unit 200 of the present utility model is shown, which includes the above-mentioned filtering device 1.
[0043] The above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. For those skilled in the art, the present utility model can have various changes and modifications. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. A filtering device for a heat exchange unit, which is connected in the pipeline of the heat exchange unit, and is characterized in that, It comprises a shell, a filter element, a mounting assembly, a first elastic element and a sensor; the shell is a hollow cylinder with openings at both ends; the filter element is movably mounted in the shell; the mounting assembly is mounted in the filter element, comprising a mounting element that can be partially engaged in the shell and a second elastic element sleeved on the mounting element; the first elastic element is sleeved on the filter element; the sensor is mounted in the shell and arranged opposite to the filter element.
2. The filtering device of the heat exchange unit according to claim 1, characterized in that, The two axial ends of the shell are respectively provided with a first connecting part and a second connecting part, the first connecting part is connected to the first pipeline, and the second connecting part is connected to the second pipeline; the inner side of the shell is provided with a plurality of first grooves which are recessed along the radial direction of the shell.
3. The filter device of the heat exchange unit according to claim 2, characterized in that, The first groove extends from the first connecting part to the middle position of the inner side of the shell along the axial direction of the shell; a stop part is provided in the first groove, and the stop part is spaced a certain distance from the first connecting part; the side of the stop part facing the first connecting part is set as an inclined surface; the side of the stop part facing the second connecting part is perpendicular to the axial direction of the shell and parallel to the radial direction of the shell.
4. The filtering device of the heat exchange unit according to claim 3, characterized in that, An inner edge of the inclined surface of the stopper portion is configured as a rounded portion.
5. The filtering device of the heat exchange unit according to claim 3, characterized in that, The stopper is provided with a second groove, the second groove is arranged along the extension direction of the first groove, and the depth of the second groove is smaller than the depth of the first groove.
6. The filtering device of the heat exchange unit according to claim 5, characterized in that, An annular plate is also provided on the inner side of the shell, and the annular plate is located between the first groove and the second connecting portion; a plurality of mounting tubes are installed on the side of the annular plate facing the first connecting portion, and the first elastic member is installed in the mounting tubes.
7. The filtering device of the heat exchange unit according to claim 6, characterized in that, The filter element includes a filter body, a mounting hole arranged on the outer peripheral side of the filter body, and a support arranged on the side of the filter body facing the second connecting portion; the first elastic member is sleeved on the support and abuts between the filter body and the ring plate.
8. The filtering device of the heat exchange unit according to claim 7, characterized in that The mounting member is installed in the mounting hole of the filter element, and comprises a mounting member body, a protrusion, a boss and a pushing portion; the mounting member body is a square block; the protrusion is arranged on the side of the mounting member body facing the first groove, and the boss is arranged on the side of the mounting member body away from the first groove; the protrusion extends radially outward from the filter body, and the boss extends radially inward from the filter body; the second elastic member is sleeved on the boss; the pushing portion is arranged on the side of the mounting member body facing the first connecting portion; an opening is provided on the side of the filter body facing the first connecting portion, the opening is connected to the mounting hole, and the pushing portion extends from the opening.
9. The filtering device of the heat exchange unit according to claim 2, characterized in that, The number of the first grooves is three, and the three first grooves are arranged at equal intervals along the circumference of the shell.
10. A heat exchange unit, characterized in that, A filter device comprising any one of claims 1 to 9.