Adjustable measuring tool for measuring chord distance of dove-tail rib of stator
By designing an adjustable stator pigeon tail rib measurement tool, the problem of insufficient applicability of existing tools is solved, and efficient and accurate measurement of stator pigeon tail ribs of different specifications is achieved to meet the needs of diverse use occasions.
Patent Information
- Application Number
- CN202422498331.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-16
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-10-16
AI Technical Summary
The existing stator pigeon tail rib measurement tools are designed for specific sizes of stator pigeon tail ribs, which leads to the need to replace tools or custom devices when facing workpieces of different specifications, which increases costs and extends the production cycle, and cannot meet diverse use occasions.
An adjustable measuring tool including a stator pigeon tail rib measurement plate, an adjustable pigeon tail rib template, a measurement dial and centripetal drive mechanism is designed, allowing the measurement spacing to be adjusted according to the workpiece size, simplifying the template position adjustment through the centripetal drive mechanism, and improving tool versatility and measurement accuracy.
The tool's adaptive measurement of the tail ribs of stator pigeons of different sizes is realized, which improves the efficiency of use and measurement accuracy, simplifies the operation process and reduces errors.
Smart Images

Figure CN223138563U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of motor manufacturing, in particular to an adjustable measuring tool for measuring the chord distance of stator dove-tail ribs. Background Technique
[0002] In the field of motor manufacturing, the stator is an important part of a motor or a generator, and the chord distance accuracy of the stator dove-tail ribs (i.e., the protruding parts on the stator core) directly affects the performance of the motor. In order to ensure the stability and efficiency of the motor during operation, it is very necessary to accurately measure the chord distance of the stator dove-tail ribs.
[0003] However, in the existing measuring tools and technologies, there are the following problems: traditional measuring tools are often designed for stator dove-tail ribs of specific sizes. When encountering workpieces of different specifications, corresponding special measuring tools need to be replaced. This not only increases the cost but also reduces the work efficiency. In addition, for cases where there are no ready-made special tools, new measuring devices may need to be customized, further prolonging the production cycle and unable to meet different usage occasions. Content of the Utility Model
[0004] The purpose of the utility model is to provide an adjustable measuring tool for measuring the chord distance of stator dove-tail ribs to solve the problems raised in the background technique.
[0005] To achieve the above purpose, the utility model provides the following technical solution: an adjustable measuring tool for measuring the chord distance of stator dove-tail ribs, comprising:
[0006] A stator dove-tail rib measuring plate for measuring the chord distance between two adjacent stator dove-tail ribs;
[0007] Two dove-tail rib templates are symmetrically arranged and slidably connected to the top of the stator dove-tail rib measuring plate. On the opposite sides of the two dove-tail rib templates, stator dove-tail rib parts are clamped;
[0008] A measuring dial indicator is arranged between the two stator dove-tail rib parts and can linearly move and be disassembled and adjusted in orientation on the stator dove-tail rib measuring plate. One side of the measuring dial indicator has a measuring end;
[0009] A centripetal driving mechanism is embedded in the stator dove-tail rib measuring plate to centripetally drive the two dove-tail rib templates to meet the use of different spacings between the two stator dove-tail rib parts.
[0010] Preferably in this solution, a square moving frame is sleeved at the middle position of the stator dove-tail rib measuring plate. The square moving frame can linearly slide on the stator dove-tail rib measuring plate, and the measuring dial indicator is arranged above the square moving frame.
[0011] Preferably, in this solution, the lower housing of the measuring dial indicator is integrally connected to the measuring end head. A threaded through-hole is provided on the outer wall of one side of the square-ring-shaped moving frame. A screw member is threadedly connected in the threaded through-hole, and a locking knob is fixed at one end of the screw member.
[0012] Preferably, when the locking knob is tightened, the locking knob drives the screw member to rotate in the threaded through-hole, enabling the screw member to pass through the threaded through-hole and squeeze the locking stator dovetail rib measuring plate.
[0013] Preferably, a clamping groove is provided on the top surface of the square-ring-shaped moving frame. A plurality of positioning key grooves are annularly arranged on the inner wall of the periphery of the clamping groove, and a magnet block is adhered to the bottom wall of the clamping groove.
[0014] Preferably, a clamping convex block adapted to be clamped with the clamping groove is fixed to the bottom surface of the plate member at the lower part of the measuring dial indicator. A plurality of positioning key blocks integrally connected to the periphery of the clamping convex block are clamped with the positioning key grooves.
[0015] Preferably, when the clamping convex block is clamped into the clamping groove, the magnet sheet adhered to the bottom surface of the clamping convex block magnetically attracts the magnet block, providing a stable installation for the measuring dial indicator.
[0016] Preferably, detachable end plates are installed at both ends of the stator dovetail rib measuring plate through screws. A travel chute is provided inside the stator dovetail rib measuring plate, and the centripetal driving mechanism is arranged in the travel chute.
[0017] Preferably, the centripetal driving mechanism includes a double-headed screw that rotates in the travel chute and is rotatably connected to the two detachable end plates at both ends, external thread paths with opposite thread directions provided at both ends of the double-headed screw, a slider member penetrated and connected by the two external thread paths of the double-headed screw, and a sliding seat installed on the top surface of the slider member through screws.
[0018] Preferably, the slider member linearly moves in the travel chute. One end of the double-headed screw extends to the outside of the detachable end plate and is fixed with an adjusting knob. The sliding seat is in sliding friction contact with the top surface of the stator dovetail rib measuring plate. Installation ear plates are symmetrically welded to the lower part of the back of each dovetail rib template, and the installation ear plates are connected to the sliding seat through screws.
[0019] Compared with the prior art, the technical effects and advantages of the present utility model:
[0020] The adjustable measuring tool for measuring the chord distance of the stator dovetail rib. In this technical solution, the stator dovetail rib measuring plate incorporates an adjustable dovetail rib template, enabling the tool to adapt to stator dovetail rib parts of different sizes. This design allows users to easily adjust the measuring distance according to the size of the actual workpiece without replacing the entire set of tools or using different dedicated measuring devices. This greatly improves the versatility and usage efficiency of the tool, meeting different usage scenarios.
[0021] The measuring dial indicator is set between two stator dovetail rib parts and can move linearly and be disassembled and adjusted in orientation on the stator dovetail rib measuring plate. This design ensures that the measuring end can accurately align with the point to be measured, thereby improving the measurement accuracy. In addition, the adjustability of the measuring dial indicator also enables it to measure at different positions, reducing the error caused by fixed positions.
[0022] The centripetal drive mechanism is embedded in the stator dovetail rib measuring plate, and the two dovetail rib templates can be driven to move synchronously through a simple rotation action. This centripetal drive mechanism simplifies the spacing adjustment process. Users do not need to manually and finely adjust the position of each template, reducing the operation difficulty and accelerating the measurement speed. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] In order to more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the following will briefly introduce the drawings required for use in the description of the specific embodiments or the prior art. Obviously, the following drawings are some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0024] Figure 1 is a schematic structural diagram of the present invention;
[0025] Figure 2 is a schematic structural diagram of the square frame moving frame of the present invention;
[0026] Figure 3 For the present invention Figure 2 is an enlarged structural diagram of part A in the present invention;
[0027] Figure 4 is a schematic structural diagram of the disassembled state of the detachable end plate of the present invention;
[0028] Figure 5 is a schematic structural diagram of the connection structure of the slider part of the present invention.
[0029] Description of the reference numerals:
[0030] In the figure: 1. Stator dove-tail rib measuring plate; 2. Dove-tail rib template; 3. Stator dove-tail rib part; 4. Measuring dial indicator; 5. Measuring end; 6. Square moving frame; 7. Locking knob; 8. Adjusting knob; 9. Removable end plate; 10. Centripetal driving mechanism; 11. Threaded through hole; 12. Screw part; 13. Clamping groove; 14. Positioning keyway; 15. Magnet block; 16. Clamping convex block; 17. Positioning key block; 18. Stroke chute; 19. Double-headed screw; 20. Slide seat; 21. Slide block part; 22. Dove-tail rib card slot; 23. External thread path; 24. Mounting ear plate. Detailed implementation mode
[0031] In the following description, a large number of specific details are given to provide a more thorough understanding of the present utility model. However, it is obvious to those skilled in the art that the present utility model can be implemented without one or more of these details. In other examples, in order to avoid confusion with the present utility model, some technical features well known to those skilled in the art are not described.
[0032] Unless otherwise defined, the directions such as up, down, left, right, front, back, inner and outer involved in this article are based on the up, down, left, right, front, back, inner and outer directions in the figure shown by the present utility model, and are hereby explained together.
[0033] This embodiment provides an adjustable measuring tool for measuring the chord distance of stator dove-tail ribs as shown in Figures 1 to 5 Figure, which includes: a stator dove-tail rib measuring plate 1, a dove-tail rib template 2, a measuring dial indicator 4, and a centripetal driving mechanism 10.
[0034] In this embodiment, the stator dove-tail rib measuring plate 1 is used to measure the chord distance between two adjacent stator dove-tail ribs.
[0035] In this embodiment, two dove-tail rib templates 2 are symmetrically arranged and slidably connected to the top of the stator dove-tail rib measuring plate 1. A stator dove-tail rib part 3 is clamped on the opposite side of each of the two dove-tail rib templates 2; the dove-tail rib template 2 serves as a fixture for the stator dove-tail rib part 3 and can clamp the actual stator dove-tail rib part 3 so that they can be accurately placed at the measuring position. This ensures the consistency and accuracy of the measurement.
[0036] In this embodiment, the dial indicator 4 is arranged between two stator dove-tail rib members 3 and can move linearly and be disassembled and adjusted in orientation on the stator dove-tail rib measuring plate 1. One side of the dial indicator 4 has a measuring end 5; the dial indicator 4 is used to directly read the chord distance between two stator dove-tail rib members 3. It can adapt to different measurement requirements by moving and adjusting the orientation. The measuring end 5, as a part of the dial indicator 4, is a component that directly contacts and senses the position change of the stator dove-tail rib member 3, thereby converting the measured position chord distance into a readable pointer movement.
[0037] In this embodiment, the centripetal driving mechanism 10 is embedded in the stator dove-tail rib measuring plate 1 to centripetally drive two dove-tail rib templates 2, so as to meet the use of different spacings between two stator dove-tail rib members 3. The centripetal driving mechanism 10 can drive the dove-tail rib template 2 and the stator dove-tail rib member 3, which can improve the use efficiency and meet different use occasions. At the same time, the design of the detachable and adjustable orientation of the dial indicator 4 can measure the stator dove-tail rib members 3 at different positions.
[0038] In this embodiment, a rectangular moving frame 6 is sleeved at the middle position of the stator dove-tail rib measuring plate 1. The rectangular moving frame 6 can slide linearly on the stator dove-tail rib measuring plate 1, and the dial indicator 4 is arranged above the rectangular moving frame 6. The rectangular moving frame 6 provides a frame for the dial indicator 4 to slide linearly on the stator dove-tail rib measuring plate 1, ensuring the stability and accuracy during the measurement process.
[0039] In this embodiment, the lower housing of the dial indicator 4 is integrally connected with the measuring end 5. A threaded through hole 11 is formed in one outer wall of the rectangular moving frame 6, and a screw member 12 is threadedly connected in the threaded through hole 11. One end of the screw member 12 is fixed with a locking knob 7. The locking knob 7 fixes the position of the rectangular moving frame 6 relative to the stator dove-tail rib measuring plate 1 through the screw member 12 to prevent accidental movement during the measurement process. The screw member 12 is connected to the locking knob 7 and the rectangular moving frame 6. When the locking knob 7 rotates, the screw member 12 will advance or withdraw to fix or loosen the rectangular moving frame 6.
[0040] In this embodiment, when the locking knob 7 is tightened, the locking knob 7 drives the screw member 12 to rotate in the threaded through hole 11, and the screw member 12 can pass through the threaded through hole 11 to squeeze and lock the stator dove-tail rib measuring plate 1.
[0041] In this embodiment, a clamping groove 13 is formed on the top surface of the rectangular moving frame 6. A plurality of positioning key grooves 14 are formed in an annular array on the inner wall of the circumferential side of the clamping groove 13, and a magnet block 15 is bonded to the inner bottom wall of the clamping groove 13. The clamping groove 13 is arranged on the rectangular moving frame 6 and cooperates with the clamping convex block 16 at the bottom of the measuring dial indicator 4 to ensure that the measuring dial indicator 4 is firmly fixed in the correct position. The magnet block 15 cooperates with the magnet sheet at the bottom of the clamping convex block 16 to enhance the fixing effect of the measuring dial indicator 4 by magnetic force.
[0042] In this embodiment, a clamping convex block 16 adapted to be clamped with the clamping groove 13 is fixed to the bottom surface of the plate member at the lower part of the measuring dial indicator 4. A plurality of positioning key blocks 17 that are integrally connected in an annular array on the circumferential side of the clamping convex block 16 are clamped with the positioning key grooves 14. The positioning key blocks 17 cooperate with the positioning key grooves 14 to prevent the measuring dial indicator 4 from rotating relative to the rectangular moving frame 6.
[0043] In this embodiment, when the clamping convex block 16 is clamped into the clamping groove 13, the magnet sheet bonded to the bottom surface of the clamping convex block 16 magnetically attracts the magnet block 15 for the stable installation of the measuring dial indicator 4.
[0044] In this embodiment, detachable end plates 9 are installed at both ends of the stator dovetail rib measuring plate 1 by screws. A stroke chute 18 is formed inside the stator dovetail rib measuring plate 1, and the centripetal driving mechanism 10 is arranged in the stroke chute 18.
[0045] In this embodiment, the centripetal driving mechanism 10 includes a double-headed screw 19 that rotates in the stroke chute 18 and whose two ends are rotatably connected to the two detachable end plates 9, external thread paths 23 arranged at both ends of the double-headed screw 19 and having opposite thread directions, a slider member 21 penetrated and connected by the two external thread paths 23 of the double-headed screw 19, and a sliding seat 20 installed on the top surface of the slider member 21 by screws. The detachable end plates 9 are located at both ends of the stator dovetail rib measuring plate 1, supporting the installation of the centripetal driving mechanism 10 and also facilitating replacement and maintenance. The double-headed screw 19 drives the slider member 21 to move along the stroke chute 18 through a rotating action, thereby adjusting the distance between the dovetail rib templates 2. The sliding seat 20 is installed on the top surface of the slider member 21 and is connected to the dovetail rib template 2 through an installation ear plate 24 and moves along with the movement of the slider member 21.
[0046] In this embodiment, the slider member 21 moves linearly in the stroke chute 18. One end of the double-headed screw 19 extends to the outside of the detachable end plate 9 and is fixed with an adjusting knob 8. The slide base 20 makes sliding friction contact with the top surface of the stator dovetail rib measuring plate 1. At the lower part of the back of each dovetail rib template 2, mounting ear plates 24 are symmetrically welded. The mounting ear plates 24 are connected to the slide base 20 by screws. The detachable installation method of the dovetail rib template 2 can not only replace the dovetail rib templates 2 of different sizes, but also adjust the direction to meet the use in different measurement occasions. The detachable design of the slide base 20 helps to replace different slide bases 20 to meet the installation and use of different dovetail rib templates 2. When the adjusting knob 8 is screwed, the double-headed screw 19 can be driven to rotate in the stroke chute 18.
[0047] Working principle:
[0048] For this adjustable measuring tool for measuring the chord distance of the stator dovetail ribs, all components are correctly installed on the stator dovetail rib measuring plate 1. According to the actual size of the stator dovetail rib part 3 to be measured, the stator dovetail rib parts 3 to be measured are respectively placed into the dovetail rib card slots 22 in two relatively arranged dovetail rib templates 2 to ensure that they are firmly clamped and in the correct measurement position. The adjusting knob 8 is used to rotate the double-headed screw 19. Since the two ends of the double-headed screw 19 have external thread paths 23 in opposite directions, it will drive the slider members 21 on both sides to move inwards or outwards synchronously. The slider members 21 drive the slide base 20 and the dovetail rib templates 2 connected thereto to move along the stroke chute 18, so as to adjust the distance between the two dovetail rib templates 2 to adapt to the size of the workpiece to be measured. Once the appropriate spacing is adjusted so that the measuring end 5 of the measuring dial indicator 4 touches the surface of one of the stator dovetail rib parts 3.
[0049] Rotate the locking knob 7 to make the screw member 12 pass through the threaded through hole 11 on the square moving frame 6 and press the stator dovetail rib measuring plate 1 to ensure that the square moving frame 6 will not be displaced. Place the measuring dial indicator 4 above the square moving frame 6 and insert the clamping convex block 16 at the bottom of the measuring dial indicator 4 into the clamping groove 13. The positioning key block 17 in the clamping convex block 16 and the positioning key groove 14 cooperate to prevent the measuring dial indicator 4 from rotating. At the same time, the magnet block 15 is attracted to the magnet sheet at the bottom of the clamping convex block 16 to further fix the position of the measuring dial indicator 4.
[0050] Record the reading of the measuring dial indicator 4 at this time as the starting point, and continue to move the square moving frame 6 until the measuring end 5 touches the surface of the other stator dovetail rib part 3, and record the reading of the measuring dial indicator 4 again. The difference between the two readings is the chord distance between the two stator dovetail rib parts 3.
[0051] If it is necessary to measure multiple positions or stator dove-tail rib parts 3 of different specifications, repeat the above steps and adjust the measurement spacing and measurement positions according to the actual situation.
[0052] It should be noted that in this text, relational terms such as "one" and "two" are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "comprising a..." does not exclude the presence of additional identical elements in the process, method, article or device comprising the element.
[0053] Although embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An adjustable measuring tool for measuring the chord distance of the stator dove-tail rib, characterized in that, Including: A stator dove-tail rib measuring plate (1) for measuring the chord distance between two adjacent stator dove-tail ribs; Two dove-tail rib templates (2) which are symmetrically arranged and slidably connected to the top of the stator dove-tail rib measuring plate (1), and stator dove-tail rib parts (3) are clamped on the opposite sides of the two dove-tail rib templates (2); A measuring dial indicator (4) which is arranged between the two stator dove-tail rib parts (3) and can linearly move and be disassembled and adjusted in orientation on the stator dove-tail rib measuring plate (1), and one side of the measuring dial indicator (4) has a measuring end head (5); A centripetal driving mechanism (10) which is embedded in the stator dove-tail rib measuring plate (1) to centripetally drive the two dove-tail rib templates (2) so as to meet the use with different distances between the two stator dove-tail rib parts (3).
2. The adjustable measuring tool for measuring the chord distance of the stator dove-tail rib according to claim 1, wherein: A square-ring moving frame (6) is sleeved at the middle position of the stator dove-tail rib measuring plate (1), the square-ring moving frame (6) can linearly slide on the stator dove-tail rib measuring plate (1), and the measuring dial indicator (4) is arranged above the square-ring moving frame (6).
3. An adjustable measuring tool for measuring the chord distance of the stator dove-tail rib, according to claim 2, wherein: The lower housing of the measuring dial indicator (4) is integrally connected with the measuring end head (5), a threaded through hole (11) is formed in the outer wall of one side of the square-ring moving frame (6), a screw rod part (12) is threadedly connected in the threaded through hole (11), and a locking knob (7) is fixed at one end of the screw rod part (12).
4. An adjustable measuring tool for measuring the chord distance of the stator dove-tail rib, according to claim 3, characterized in that: When the locking knob (7) is tightened, the locking knob (7) drives the screw rod part (12) to rotate in the threaded through hole (11), and the screw rod part (12) can pass through the threaded through hole (11) to squeeze and lock the stator dove-tail rib measuring plate (1).
5. An adjustable measuring tool for measuring the chord distance of the stator dove-tail rib, according to claim 4, wherein: A clamping groove (13) is formed in the top surface of the square-ring moving frame (6), a plurality of positioning key grooves (14) are annularly and arrayedly formed in the inner wall of the circumferential side of the clamping groove (13), and a magnet block (15) is adhered to the inner bottom wall of the clamping groove (13).
6. The adjustable measuring tool for measuring the chord distance of the stator dove-tail rib according to claim 5, wherein: A clamping convex block (16) adapted to be clamped with the clamping groove (13) is fixed to the bottom surface of the plate part at the lower part of the measuring dial indicator (4), and a plurality of positioning key blocks (17) clamped with the positioning key grooves (14) are integrally connected in an annular array on the circumferential side of the clamping convex block (16).
7. An adjustable measuring tool for measuring the chord distance of the stator dove-tail ribs according to claim 6, characterized in that: When the clamping convex block (16) is clamped into the clamping groove (13), a magnet sheet adhered to the bottom surface of the clamping convex block (16) is magnetically attracted to the magnet block (15) for stable installation of the measuring dial indicator (4).
8. An adjustable measuring tool for measuring the chord distance of the stator dove-tail ribs according to claim 7, characterized in that: Detachable end plates (9) are installed at both ends of the stator dove-tail rib measuring plate (1) through screws, a stroke chute (18) is formed in the stator dove-tail rib measuring plate (1), and the centripetal driving mechanism (10) is arranged in the stroke chute (18).
9. The adjustable measuring tool for measuring the chord distance of the stator dove-tail rib according to claim 8, wherein: The centripetal driving mechanism (10) includes a double-headed screw (19) which rotates in the stroke chute (18) and the two ends of which are rotatably connected to the two detachable end plates (9), external thread paths (23) arranged at both ends of the double-headed screw (19) and with opposite thread directions, a slider part (21) penetrated and connected by the two external thread paths (23) of the double-headed screw (19), and a sliding seat (20) installed on the top surface of the slider part (21) through screws.
10. An adjustable measuring tool for measuring the chord distance of the stator dove-tail rib, according to claim 9, wherein: The slider member (21) moves linearly in the stroke chute (18). One end of the double-headed screw rod (19) extends to the outside of the detachable end plate (9) and is fixed with an adjustment knob (8). The sliding seat (20) is in sliding friction contact with the top surface of the stator dovetail rib measuring plate (1). Mounting ear plates (24) are symmetrically welded to the lower part of the back of each dovetail rib template (2), and the mounting ear plates (24) are connected to the sliding seat (20) by screws.