Automatic yarn beating device
By designing an automatic yarn tapping device, the automatic sampling of yarn is achieved using pneumatic angle stroke drivers and balance scale measuring components, solving the problems of manual sampling inconsistency and error, improving the accuracy and efficiency of yarn detection, and having flexible adjustment and scalability.
Patent Information
- Application Number
- CN202422299904.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-20
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-09-20
AI Technical Summary
The existing yarn sampling methods rely on manual operations, resulting in data inconsistency and error, and are susceptible to external environment, sensors are easily damaged, and operator fatigue affects process timeliness.
An automatic yarn tapping device is designed, including a pneumatic angle travel driver and balance scale measuring assembly, to realize automated sampling and data upload of yarn. The pneumatic angle travel driver controls the rotation and pushing function of the yarn tapping plate to ensure that the yarn is accurately placed in the weighing yarn tray, and combined with an adjustable stopper and a buffer pad to ensure operation consistency and accuracy.
It realizes automation of yarn sampling and data accuracy, reduces manual intervention, improves work efficiency and stability, reduces costs, and allows flexible adjustment of detection parameters to meet different needs, with functional scalability.
Smart Images
Figure CN223139006U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of textile machinery, in particular to an automatic yarn slapping device. Background Art
[0002] There are various types of textile machinery, which can be divided into multiple categories according to the production process, such as spinning machinery, weaving machinery, printing and dyeing machinery, etc. These mechanical devices have characteristics such as technologicality, continuity, and integrity, and can meet the processing requirements of different fiber raw materials. In terms of the technology of textile machinery, the design and manufacture of textile machinery need to consider various factors, such as the characteristics of raw materials, the requirements of processing technology, the rationality of mechanical structure, the feasibility of manufacturing technology, etc. In addition, with the continuous development of computer technology and control technology, textile machinery has also begun to develop towards digitalization and intelligentization, realizing automatic control and intelligent management, and improving production efficiency and product quality.
[0003] In modern textile industry, yarn sampling is a crucial link, which is of great significance for ensuring product quality, monitoring production process, and conducting subsequent product research and development. However, traditional yarn sampling methods mainly rely on manual operation, which not only makes the operation process cumbersome, but also easily leads to omission or error of sampling yarn data due to human factors.
[0004] Firstly, manual sampling often requires operators to have certain professional knowledge and skills to ensure accurate sampling operation. However, due to differences in factors such as the experience level, skill proficiency, and attention concentration of operators, the sampling results may be inconsistent and inaccurate.
[0005] Secondly, the manual sampling process is also easily interfered by the external environment. Changes in conditions such as temperature, humidity, and light may affect the performance of the yarn and the sampling results. Manual sampling may also touch the hook, and the hook is connected to a high-precision weighing sensor, which may cause damage to the sensor under external force. In addition, long-term repetitive work may lead to operator fatigue and inattention, further affecting the timeliness of the process and generating sampling errors. Content of the Utility Model
[0006] In order to overcome the deficiencies of the prior art, the utility model provides an automatic yarn slapping device, which solves the problems of incomplete data monitoring and low automation degree in the process of yarn sampling in the prior art.
[0007] An automatic yarn patting device includes a pneumatic angular travel driver. A angular travel mounting frame assembly is installed at the lower end of the pneumatic angular travel driver. A yarn patting plate is arranged inside the pneumatic angular travel driver. A balance weighing assembly is arranged above the pneumatic angular travel driver. A weighing hanging rod is suspended at the lower end of the balance weighing assembly. Weighing yarn is hung on the weighing hanging rod. A weighing yarn receiving tray is arranged below the pneumatic angular travel driver.
[0008] Furthermore, it also includes a pneumatic angular travel driver, and an angular travel driver output shaft mounting plate is suspended and installed at the lower end of the pneumatic angular travel driver.
[0009] Furthermore, it also includes that a yarn patting plate driving rod is arranged at the lower end of the angular travel driver output shaft mounting plate, and a yarn patting plate is fixedly arranged on the yarn patting plate driving rod.
[0010] Furthermore, it also includes that one end of the pneumatic angular travel driver is fixedly connected to the angular travel mounting frame assembly.
[0011] Furthermore, it also includes that the angular travel mounting frame assembly is an L-shaped right-angle bracket, and angular travel mounting frame reinforcing ribs are also arranged in the middle of its two sides.
[0012] Furthermore, the angular travel mounting frame reinforcing rib is a right triangle.
[0013] Furthermore, it also includes that a fixed connection of the angular travel mounting frame assembly is also arranged on the angular travel mounting frame assembly.
[0014] Furthermore, it also includes that the weighing yarn receiving tray is arranged directly below the weighing hanging rod, and the weighing yarn falls into the interior of the weighing yarn receiving tray when it drops.
[0015] Furthermore, the weighing yarn receiving tray is a rounded rectangular box-shaped structure with an open top surface.
[0016] Furthermore, buffer rubber pads are also arranged at the four corners of the bottom surface of the balance weighing assembly.
[0017] Advantages of the present utility model: The automatic yarn patting device of the present utility model ensures the accuracy and reliability of data by realizing the automatic upload of detection data, effectively avoiding human operation errors. Its automatic operation mechanism not only simplifies the operation process, reduces manual intervention, but also improves work efficiency and stability. The device allows for flexible adjustment of the operating angle and force to adapt to different detection requirements, and most components are processed internally, ensuring quality and consistency while reducing costs. In addition, the design of the device considers functional expandability and can be customized and upgraded according to the actual application environment, making the investment cost-effective and providing users with an efficient, economical and expandable yarn detection solution. Description of the Drawings
[0018] Figure 1 It is a front view of an automatic yarn beating device;
[0019] Figure 2 It is a top view of the pneumatic angular travel driver A-A of an automatic yarn beating device.
[0020] In the figure: 1 - weighing yarn receiving tray, 2 - weighed and beaten yarn, 3 - moving direction of the yarn beating plate along with the angular travel driver, 4 - yarn beating plate, 5 - yarn beating plate driving rod, 6 - weighing yarn, 7 - weighing hanging rod, 8 - adjustable block for the rotation angle of the angular travel driver, 9 - angular travel mounting frame assembly, 10 - pneumatic angular travel driver, 11 - fixed connection of the angular travel mounting frame assembly, 12 - mounting plate for the output shaft of the angular travel driver, 13 - reinforcement rib of the angular travel mounting frame, 14 - balance weighing assembly. Specific implementation mode
[0021] The following specific embodiments illustrate the implementation mode of the present invention. Those skilled in the art can easily understand other advantages and effects of the present invention from the content disclosed in this specification. Although the description of the present invention will be introduced in combination with preferred embodiments, this does not mean that the features of this invention are limited to this implementation mode. On the contrary, the purpose of introducing the invention in combination with the implementation mode is to cover other alternatives or modifications that may be extended based on the claims of the present invention. In order to provide a deep understanding of the present invention, many specific details will be included in the following description. The present invention can also be implemented without using these details. In addition, in order to avoid confusing or obscuring the key points of the present invention, some specific details will be omitted in the description. It should be noted that, without conflict, the embodiments in this application and the features in the embodiments can be combined with each other. It should be noted that in this specification, similar reference numerals and letters indicate similar items in the following drawings. Therefore, once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings.
[0022] Unless otherwise defined, the technical terms or scientific terms used in this utility model shall have the ordinary meanings understood by those with ordinary skills in the field to which this utility model belongs. The terms "first", "second" and similar words used in this utility model do not denote any order, quantity or importance, but are only used to distinguish different components. Similarly, words such as "a" or "an" do not denote a quantity limitation, but mean that there is at least one. Terms such as "provided", "connected" and "coupled" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in this embodiment can be understood according to specific situations. The orientation or positional relationship indicated by "up", "down", "left", "right", "inside", "bottom", etc. is based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship in which the product of this utility model is usually placed when in use. It is only for the convenience of describing this utility model and simplifying the description, rather than indicating or implying that the device or component referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be construed as a limitation on this utility model.
[0023] To make the objectives, technical solutions and advantages of this utility model clearer, the following will further describe the embodiments of this utility model in detail with reference to the drawings.
[0024] In this embodiment, as shown in the Figure 1-2 accompanying drawings, an automatic yarn patting device includes a pneumatic angular travel driver 10. A angular travel mounting frame assembly 9 is installed at the lower end of the pneumatic angular travel driver 10. A yarn patting plate 4 is arranged inside the pneumatic angular travel driver 10. A balance weighing assembly 14 is arranged above the pneumatic angular travel driver 10. A weighing hanging rod 7 is suspended at the lower end of the balance weighing assembly 14. A weighing yarn 6 is hung on the weighing hanging rod 7. A weighing yarn receiving tray 1 is arranged below the pneumatic angular travel driver 10.
[0025] Further, it also includes the pneumatic angular travel driver 10, and an angular travel driver output shaft mounting plate 12 is suspended and installed at the lower end of the pneumatic angular travel driver 10.
[0026] Further, it also includes a yarn patting plate driving rod 5 is arranged at the lower end of the angular travel driver output shaft mounting plate 12, and the yarn patting plate driving rod 5 is fixedly provided with the yarn patting plate 4.
[0027] Further, it also includes one end of the pneumatic angular travel driver 10 is fixedly connected to the angular travel mounting frame assembly 9.
[0028] Further, it further includes that the angular travel mounting bracket assembly 9 is an L-shaped right-angle bracket, and angular travel mounting bracket reinforcing ribs 13 are further arranged in the middle of both sides thereof.
[0029] Further, the angular travel mounting bracket reinforcing rib 13 is a right-angled triangle.
[0030] Further, an angular travel mounting bracket assembly fixed connection 11 is further arranged on the angular travel mounting bracket assembly 9.
[0031] Further, it further includes that a weighing yarn receiving tray 1 is arranged directly below the weighing hanging rod 7, and the weighing yarn 6 falls into the interior of the weighing yarn receiving tray 1 when dropping.
[0032] Further, the weighing yarn receiving tray 1 is of a rounded rectangular box-shaped structure with an open top surface.
[0033] Further, buffer rubber pads are further arranged at the four corners of the bottom surface of the balance weighing assembly 14.
[0034] The specific working process of the present utility model is as follows:
[0035] 1. When the front-end detection device uploads the sampled yarn data to the main detection system, the yarn detection process is officially started.
[0036] 2. After the detection system receives and confirms the accuracy of the data, it will send a driving instruction to the automatic yarn slapping device.
[0037] 3. This instruction triggers the pneumatic angular travel driver, causing it to start operating.
[0038] 4. The pneumatic angular travel driver responds to the signal and drives the yarn slapping plate to perform corresponding actions.
[0039] Among them, the design of the yarn slapping plate combines two functions of rotation and pushing:
[0040] 1. Yarn slapping plate action: When the yarn slapping plate is driven, it will rotate according to the preset angle and force. The thrust generated by this rotation can accurately slap the sampled yarn into the weighing yarn receiving tray below. This action ensures that the yarn can be accurately placed at the predetermined position, providing convenience for subsequent analysis and processing.
[0041] 2. Limiting function of the adjustable stop: During the process of the yarn slapping plate performing its action, the adjustable stop plays a key limiting function. Once the yarn slapping plate reaches the predetermined position, the adjustable stop will limit its further movement, thereby ensuring that the yarn is placed at the accurate position and preventing the yarn from scattering or shifting.
[0042] 3. Reverse driving signal: After the sampling and knocking-off process of a group of yarns is completed, the detection system will send a reverse driving signal to the pneumatic angular travel driver. This signal instructs the driver to immediately return the yarn knocking plate to the initial position to prepare for the sampling and knocking-off of the next group of yarns.
[0043] 4. Limitation of the initial position: The initial position of the yarn knocking plate is defined by another group of adjustable stoppers, ensuring that the yarn knocking plate can accurately return to the same starting position after each operation, thus guaranteeing the consistency and repeatability of the operation.
[0044] Through this design, the automatic yarn knocking device can efficiently and accurately complete the cycle process of yarn sampling, knocking-off and returning to the initial position, providing a reliable automated solution for yarn detection and processing.
[0045] Advantages of the present utility model: The automatic yarn knocking device of the present utility model ensures the accuracy and reliability of the data by realizing the automatic upload of the detection data, effectively avoiding human operation errors. Its automated operation mechanism not only simplifies the operation process, reduces manual intervention, but also improves work efficiency and stability. The device allows flexible adjustment of the operating angle and force to adapt to different detection requirements, and most components are processed internally, ensuring quality and consistency while reducing costs. In addition, the design of the device takes into account functional expandability and can be customized and upgraded according to the actual application environment, making the investment cost-effective and providing users with an efficient, economical and scalable yarn detection solution.
[0046] The above shows and describes the basic principles, main features and advantages of the present utility model. Those skilled in the art should understand that the present utility model is not limited by the above embodiments. The above embodiments and the descriptions in the specification only illustrate the principles of the present utility model. Without departing from the spirit and scope of the present utility model, the present utility model will have various changes and improvements, and these changes and improvements all fall within the scope of the present utility model claimed. The scope of protection claimed by the present utility model is defined by the appended claims and their equivalents.
Claims
1. An automatic yarn slapping device, characterized in that, It includes a weighing yarn receiving tray (1). Above the weighing yarn receiving tray (1), there is a pneumatic angular travel drive (10). At the lower end of the pneumatic angular travel drive (10), there is an angular travel mounting frame assembly (9). Inside the pneumatic angular travel drive (10), there is a yarn slapping plate (4). Above the pneumatic angular travel drive (10), there is a balance weighing assembly (14). At the lower end of the balance weighing assembly (14), there is a weighing hanging rod (7). A weighing yarn (6) is hung on the weighing hanging rod (7).
2. The automatic yarn-beating device according to claim 1, characterized in that, It also includes a pneumatic angular travel drive (10). At the lower end of the pneumatic angular travel drive (10), there is an angular travel drive output shaft mounting plate (12) suspended and installed.
3. The automatic yarn-beating device according to claim 2, characterized in that, It also includes that at the lower end of the angular travel drive output shaft mounting plate (12), there is a yarn slapping plate drive rod (5). The yarn slapping plate drive rod (5) is fixedly provided with a yarn slapping plate (4).
4. An automatic yarn-beating device according to claim 1, characterized in that, It also includes that one end of the pneumatic angular travel drive (10) is fixedly connected to the angular travel mounting frame assembly (9).
5. An automatic yarn-beating device according to claim 1, characterized in that, It also includes that the angular travel mounting frame assembly (9) is an L-shaped right-angle bracket, and angular travel mounting frame reinforcing ribs (13) are also provided in the middle of its two sides.
6. The automatic yarn beating device according to claim 5, characterized in that, The angular travel mounting frame reinforcing rib (13) is a right triangle.
7. An automatic yarn beating device according to claim 5, characterized in that, It also includes that on the angular travel mounting frame assembly (9), there is an angular travel mounting frame assembly fixed connection (11).
8. An automatic yarn beating device according to claim 1, characterized in that, It also includes that the weighing yarn receiving tray (1) is arranged directly below the weighing hanging rod (7). When the weighing yarn (6) falls, it enters the inside of the weighing yarn receiving tray (1).
9. An automatic yarn beating device according to claim 1, characterized in that, The weighing yarn receiving tray (1) is a rounded rectangular box-shaped structure with an open top surface.
10. An automatic yarn beating device according to claim 1, characterized in that, At the four corners of the bottom surface of the balance weighing assembly (14), there are also buffer rubber pads.