Cylinder cover inner hole and end face multi-point composite detection equipment
Through the combination of support frame, drive screw, extrusion tube, rotation ring and detection camera, the problem that the existing cylinder head detection device requires multiple cameras is solved, and efficient and stable detection of the inner hole and end surface of the cylinder head is achieved.
Patent Information
- Application Number
- CN202421930574.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-10
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-08-10
AI Technical Summary
The existing cylinder head inner hole and end surface detection device require multiple cameras to cooperate, resulting in a large amount of material consumption and difficulty in combining, reducing detection convenience.
The support frame, drive screw, extrusion pipe, rotation ring, detection camera and reciprocating drive detection mechanism are adopted to achieve all-round inspection through a small number of detection cameras, and the synchronous drive clamping mechanism and guide rod are combined for stable extrusion positioning.
It realizes all-round detection of the inner bore and end surface of the cylinder head, improves detection efficiency and stability, and reduces the use of detection components.
Smart Images

Figure CN223139370U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cylinder head detection, and particularly relates to a multi-point composite detection device for the inner holes and end faces of a cylinder head. Background Art
[0002] A compressor is a key device in industrial production. The states of the inner holes and end faces of its cylinder head directly affect the overall performance and safety of the compressor. If cracks, wear, corrosion or other problems occur in these parts, it may lead to air leakage, oil leakage of the compressor, and even serious accidents such as explosion. Therefore, regular detection of these parts can timely discover and solve problems to ensure the safe operation of the compressor.
[0003] After retrieval, the publication number CN217786929U discloses an integrated visual detection platform for engine cylinder blocks and cylinder heads. This detection platform conducts internal and external integrated visual detection by setting an external visual detection mechanism and an endoscope visual detection mechanism. The front camera, rear camera, left camera, right camera, top camera and bottom camera obtain image information within a 360° range of the appearance of the cylinder block and cylinder head; the top endoscope, bottom endoscope and side endoscope respectively take pictures and collect the inner holes and deep concave parts of the cylinder block and cylinder head at the top, bottom and side positions.
[0004] However, when the above detection device conducts detection work, it needs multiple cameras with different ranges to cooperate to complete the detection of the cylinder head, consuming a large amount of materials for the required detection components and having a large degree of combination difficulty, reducing the detection convenience. Content of the Utility Model
[0005] In view of the problems existing in the above-mentioned existing multi-point composite detection device for the inner holes and end faces of a cylinder head, the present utility model is proposed.
[0006] Therefore, the purpose of the present utility model is to provide a multi-point composite detection device for the inner holes and end faces of a cylinder head, which solves the problem that when the detection device conducts detection work, it needs multiple cameras with different ranges to cooperate to complete the detection of the cylinder head, and consumes a large amount of materials for the required detection components.
[0007] In order to achieve the above purpose, the present utility model provides the following technical solutions:
[0008] A multi-point composite detection device for the inner holes and end faces of a cylinder head, including a support frame. Driving screws are rotatably penetrated through both sides of the support frame. Extrusion tubes are sleeved on the screw walls of the two driving screws. Both sides of the inner wall of the support frame are jointly provided with a rotating ring through a rotating mechanism. A detection camera is fixedly arranged on the inner wall of the rotating ring. An image analysis platform is fixedly arranged at the upper end of the outer wall of the support frame;
[0009] A synchronous driving and clamping mechanism is jointly arranged between the two driving screws and the support frame;
[0010] A reciprocating drive detection mechanism is provided at the lower end of the outer wall of the swivel ring.
[0011] Preferably, the rotating mechanism includes a first annular plate fixedly provided on the inner wall of the support frame and having an annular groove formed therein. A second annular plate is fixedly sleeved on the outer wall of the swivel ring, and the second annular plate is rotatably provided in the annular groove.
[0012] Preferably, the synchronous drive clamping mechanism includes a cross bar rotatably provided inside the lower end of the support frame. First synchronous wheels are fixedly sleeved on both ends of the cross bar. Second synchronous wheels are fixedly sleeved on the rod walls of the two drive screws. A synchronous belt is provided for transmission between the first synchronous wheel and the second synchronous wheel. A crank is fixedly provided at the end of the cross bar.
[0013] Preferably, the reciprocating drive detection mechanism includes a rack. A groove is formed at the bottom of the inner wall of the support frame. A reciprocating lead screw is rotatably provided in the groove. A motor is fixedly provided at the lower end of the back side of the support frame. The output shaft of the motor penetrates into the groove and is fixedly connected to the reciprocating lead screw. A slider is threadedly sleeved on the rod wall of the reciprocating lead screw. The rack is fixedly connected to the top of the slider, and a gear ring is provided in cooperation therewith. The gear ring is fixedly sleeved with the swivel ring.
[0014] Furthermore, a guide rod is fixedly penetrated through the side part of the support frame, and the guide rod is slidably provided inside the extrusion tube.
[0015] Preferably, a through hole for cooperating with the synchronous belt transmission is formed at the lower end of the support frame.
[0016] In the above technical solution, the technical effects and advantages provided by the present utility model are as follows:
[0017] 1. In the present utility model, by providing a support frame, drive screws, an extrusion tube, guide rods, a rotating mechanism, a swivel ring, a detection camera, and a reciprocating drive detection mechanism, it is possible to perform a full - range detection of the inner hole and end face of the compressor cylinder head with fewer detection cameras, improving the detection effect.
[0018] 2. In the present utility model, by providing drive screws, an extrusion tube, guide rods, a support frame, and a synchronous drive clamping mechanism, it is possible to perform stable extrusion positioning on the cylinder head before detection, improving the detection stability. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments recorded in the present utility model. For those of ordinary skill in the art, other drawings can also be obtained based on these drawings.
[0020] Figure 1 is a structural schematic diagram of the present utility model;
[0021] Figure 2 is a side structural schematic diagram of the reciprocating drive detection mechanism of the present utility model;
[0022] Figure 3 is a side structural schematic diagram of the swivel ring of the present utility model.
[0023] Explanation of reference numerals:
[0024] 1, support frame; 2, drive screw; 3, extrusion tube; 4, swivel ring; 5, detection camera; 6, image analysis platform; 7, first annular plate; 8, second annular plate; 9, cross bar; 10, first synchronous pulley; 11, second synchronous pulley; 12, synchronous belt; 13, rack; 14, reciprocating lead screw; 15, motor; 16, slider; 17, gear ring; 18, guide rod; 19, crank. Detailed implementation manners
[0025] In order to enable those skilled in the art to better understand the technical solutions of the present utility model, the present utility model will be further described in detail below with reference to the accompanying drawings.
[0026] The embodiment of the present utility model discloses a multi-point composite detection device for the inner hole and end face of a cylinder head.
[0027] The present utility model provides a Figures 1 - 3 multi-point composite detection device for the inner hole and end face of a cylinder head as shown in the figure, including a support frame 1. Driving screws 2 are rotatably penetrated through both sides of the support frame 1. Extrusion tubes 3 are sleeved on the screw threads of the rod walls of the two driving screws 2. Both sides of the inner wall of the support frame 1 are jointly provided with a swivel ring 4 through a rotating mechanism. The rotating mechanism includes a first annular plate 7. The first annular plate 7 is fixedly arranged on the inner wall of the support frame 1 and has an annular groove formed therein. A second annular plate 8 is fixedly sleeved on the outer wall of the swivel ring 4. The second annular plate 8 is rotatably arranged in the annular groove. A detection camera 5 is fixedly arranged on the inner wall of the swivel ring 4. An image analysis platform 6 is fixedly arranged at the upper end of the outer wall of the support frame 1;
[0028] A reciprocating drive detection mechanism is arranged at the lower end of the outer wall of the swivel ring 4. The reciprocating drive detection mechanism includes a rack 13. A groove is formed at the bottom of the inner wall of the support frame 1. A reciprocating lead screw 14 is rotatably arranged in the groove. A motor 15 is fixedly arranged at the lower end of the back side of the support frame 1. The output shaft of the motor 15 penetrates into the groove and is fixedly connected with the reciprocating lead screw 14. A slider 16 is sleeved on the screw thread of the rod wall of the reciprocating lead screw 14. The rack 13 is fixedly connected to the top of the slider 16 and is cooperatively provided with a gear ring 17. The gear ring 17 is fixedly sleeved with the swivel ring 4.
[0029] Before inspecting the cylinder head, the cylinder head is placed in the rotating ring 4 and the two driving screws 2 are rotated. At this time, the driving screws 2 drive the extrusion tube 3 to move horizontally and extrude and position the cylinder head. Then the inspection camera 5 is turned on and connected to the image analysis platform 6. Then, with the rotation cooperation of the second annular plate 8 and the annular groove, the rotating ring 4 drives the inspection camera 5 to rotate and effectively inspect the inner and outer holes and end faces of the cylinder head, thereby improving the inspection efficiency and reducing the use of inspection components.
[0030] In order to drive the swivel 4 to rotate stably, after the position of the cylinder head is fixed, the motor 15 is started to rotate the reciprocating screw 14. At this time, the reciprocating screw 14 drives the slider 16 to move back and forth laterally in the groove, so that the rack 13 moves horizontally accordingly. Through the cooperation of the rack 13 and the ring gear 17, the ring gear 17 can drive the swivel 4 to rotate stably, thereby driving the detection camera 5 to perform the surrounding detection work.
[0031] In order to simultaneously drive the two extrusion tubes 3 to move laterally and stably clamp and position the cylinder cover, as shown in FIG. Figure 1 As shown, a guide rod 18 is fixedly penetrated through the side of the support frame 1, and the guide rod 18 is slidably arranged inside the extrusion tube 3. A synchronous drive clamping mechanism is commonly provided between the two driving screws 2 and the support frame 1. The synchronous drive clamping mechanism includes a cross bar 9, and the cross bar 9 is rotatably arranged inside the lower end of the support frame 1. Both ends of the cross bar 9 are fixedly sleeved with a first synchronous wheel 10, and the rod walls of the two driving screws 2 are fixedly sleeved with a second synchronous wheel 11. A synchronous belt 12 is transmitted between the first synchronous wheel 10 and the second synchronous wheel 11. A through hole for cooperating with the transmission of the synchronous belt 12 is opened at the lower end of the support frame 1, and a crank 19 is fixedly provided at the end of the cross bar 9.
[0032] Before testing the cylinder head, place the cylinder head in the rotating ring 4 and turn the crank 19. At this time, the crank 19 drives the cross bar 9 to rotate. At this time, under the transmission of the first synchronous wheel 10, the second synchronous wheel 11 and the synchronous belt 12, the two driving screws 2 rotate at the same time. At the same time, under the support of the guide rod 18, the two extrusion tubes 3 move at the same time and approach each other, so as to quickly extrude and position the cylinder head.
[0033] The above only describes some exemplary embodiments of the present invention by way of illustration. It is undoubted that those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.
Claims
1. A multi-point composite detection device for the inner hole and end face of a cylinder head, comprising a support frame (1), characterized in that, On both sides of the support frame (1), driving screws (2) are rotatably inserted. Threaded sleeves of the two driving screws (2) are provided with extrusion tubes (3). On both sides of the inner wall of the support frame (1), a rotating ring (4) is jointly provided through a rotating mechanism. A detection camera (5) is fixedly arranged on the inner wall of the rotating ring (4). An image analysis platform (6) is fixedly arranged at the upper end of the outer wall of the support frame (1); A synchronous driving and clamping mechanism is jointly arranged between the two driving screws (2) and the support frame (1); A reciprocating driving and detecting mechanism is arranged at the lower end of the outer wall of the rotating ring (4).
2. The multi-point composite detection device for the inner hole and end face of the cylinder head according to claim 1, characterized in that, The rotating mechanism includes a first annular plate (7). The first annular plate (7) is fixedly arranged on the inner wall of the support frame (1) and has an annular groove formed inside. The outer wall of the rotating ring (4) is fixedly sleeved with a second annular plate (8). The second annular plate (8) is rotatably arranged in the annular groove.
3. The multi-point composite detection device for the inner hole and end face of the cylinder head according to claim 1, wherein, The synchronous driving and clamping mechanism includes a cross bar (9). The cross bar (9) is rotatably arranged inside the lower end of the support frame (1). First synchronous wheels (10) are fixedly sleeved at both ends of the cross bar (9). Second synchronous wheels (11) are fixedly sleeved on the rod walls of the two driving screws (2). A synchronous belt (12) is arranged for transmission between the first synchronous wheels (10) and the second synchronous wheels (11). A crank (19) is fixedly arranged at the end of the cross bar (9).
4. The multi-point composite detection device for the inner hole and end face of the cylinder head according to claim 1, wherein, The reciprocating driving and detecting mechanism includes a rack (13). A groove is formed at the bottom of the inner wall of the support frame (1). A reciprocating lead screw (14) is rotatably arranged in the groove. A motor (15) is fixedly arranged at the lower end of the back side of the support frame (1). The output shaft of the motor (15) penetrates into the groove and is fixedly connected to the reciprocating lead screw (14). A slider (16) is threadedly sleeved on the rod wall of the reciprocating lead screw (14). The rack (13) is fixedly connected to the top of the slider (16) and is provided with a gear ring (17) in cooperation. The gear ring (17) is fixedly sleeved with the rotating ring (4).
5. The multi-point composite detection device for the inner hole and end face of the cylinder head according to claim 1, wherein, A guide rod (18) is fixedly inserted through the side of the support frame (1). The guide rod (18) is slidably arranged inside the extrusion tube (3).
6. The multi-point composite detection device for the inner hole and end face of the cylinder head according to claim 1, wherein, A through hole for cooperating with the transmission of the synchronous belt (12) is formed at the lower end of the support frame (1).
Citation Information
Patent Citations
Comprehensive visual inspection table for cylinder body and cylinder cover of engine
CN217786929U