Novel visual inspection cabinet

Abstract

The utility model relates to the field of detection equipment, in particular to a novel visual detection cabinet. According to the technical scheme, the device comprises an outer frame, wherein a product is arranged in the outer frame; a limiting nylon block is arranged at the lower end of the product; a connecting plate is mounted at the lower end of the limiting nylon block; comprising an outer frame, a product is arranged in the outer frame; a limiting nylon block is arranged at the lower end of the product; a connecting plate is mounted at the lower end of the limiting nylon block; the limiting nylon block is connected with the port assembly and is used for fixing different port assemblies, so that when a user changes a product detection category, complex disassembly and assembly are not needed, only the original nylon block needs to be taken down, and the required nylon block is placed at a corresponding position, and therefore, compared with simultaneous one-by-one item detection, the efficiency can be improved, and the cost is reduced. And a camera in the cabinet is used for photographing, the picture is transmitted to the host to record product codes and judge whether all items can pass or not, and finally the picture is stored.

Description

Technical Field

[0001] The utility model relates to the field of detection equipment, in particular to a new type of vision detection cabinet. Background Technique

[0002] A vision detection cabinet is an automated detection device integrating hardware and software, mainly used for quality control in industrial production. It captures product images through a high-resolution camera and uses image processing technologies and algorithms to automatically detect appearance defects of products, QR code recognition, etc. These functions help improve production efficiency and reduce the manual error rate. During the production process of 95-square electrical connectors and 95-square liquid-cooled connectors, a vision detection cabinet can be used to detect and record the appearance defects of 95-square electrical connectors and 95-square liquid-cooled connectors.

[0003] During the production process of 95-square electrical connectors and 95-square liquid-cooled connectors, it is easy to miss detection items during manual inspection, which may lead to products with appearance defects being shipped out of the factory.

[0004] Therefore, in view of the above problems, a new type of vision detection cabinet can be designed to solve the above problems. Content of the Utility Model

[0005] To avoid missing detection items during manual inspection during the production process of 95-square electrical connectors and 95-square liquid-cooled connectors, resulting in products with appearance defects being shipped out of the factory.

[0006] The technical solution of the utility model is: a new type of vision detection cabinet, including an outer frame; a product is arranged inside the outer frame; a limiting nylon block is arranged at the lower end of the product; a connecting plate is installed at the lower end of the limiting nylon block; a port assembly is connected to the limiting nylon block, and the limiting nylon block is used to fix different port assemblies.

[0007] Preferably, the limiting nylon block for fixing the product in this vision detection cabinet is positioned on the connecting plate by the guiding column and gravity. When changing the product detection category, there is no need for complex disassembly and assembly. Just remove the original nylon block and place the required nylon block in the corresponding position. The connecting plate is a steel plate for transitioning between the fixed plate and the nylon block. Without the connecting plate, the fixed plate will be worn after long-term use or need to be disassembled and replaced when the product is updated. However, due to its large weight and limited space, the processing cost is high and it is difficult to disassemble and assemble. Therefore, a connecting plate with a smaller volume and weight is used to fix to the fixed plate, and only the connecting plate needs to be replaced when needed.

[0008] Preferably, the limiting nylon block includes a liquid-cooled connector vehicle-end nylon limiting plate; the port assembly includes a liquid-cooled connector vehicle-end connected to the liquid-cooled connector vehicle-end nylon limiting plate; the liquid-cooled connector vehicle-end nylon limiting plate is used to fix the liquid-cooled connector vehicle-end.

[0009] Preferably, the limiting nylon block includes a liquid-cooled connector battery-end limiting nylon plate; the port assembly includes a liquid-cooled connector battery end connected to the liquid-cooled connector battery-end limiting nylon plate; the liquid-cooled connector battery-end limiting nylon plate is used to fix the liquid-cooled connector battery end.

[0010] Preferably, the limiting nylon block includes an electrical connector vehicle-end limiting nylon plate; the port assembly includes an electrical connector vehicle end connected to the electrical connector vehicle-end limiting nylon plate; the electrical connector vehicle-end limiting nylon plate is used to fix the electrical connector vehicle end.

[0011] Preferably, the limiting nylon block includes an electrical connector battery-end nylon limiting plate; the port assembly includes an electrical connector battery end connected to the electrical connector battery-end nylon limiting plate; the electrical connector battery-end nylon limiting plate is used to fix the electrical connector battery end.

[0012] Preferably, a fixing plate is installed at the lower end of the connecting plate; a handle is installed at the front end of the fixing plate; a slider is installed at the lower end of the fixing plate; the slider is slidably connected to the slide rail; the lower end of the slide rail is fixedly connected to a load-bearing plate. The first half of the fixing plate is used to fix the connecting plate and can support the product, and the second half is used to fix the slider. As the handle on the fixing plate is pushed and pulled, the product can move along with it. The two slide rails and the sliders placed above them are used to realize the relative movement between the fixing plate and the inspection cabinet. The limiting plates fixed at the front and rear ends of the skeleton can limit the sliders to prevent the fixing plate from detaching from the slide rail and sliding out to hurt people when pulled out. Opening holes in the load-bearing plate allows circuit wiring harnesses to pass through and can be used to fix other components such as the skeleton, support, and fixing plate. As the heaviest part in the entire inspection cabinet, the load-bearing plate also plays a role in stabilizing the center of gravity. When pushing a relatively tall cabinet, it is prone to tipping over, and when pulling out the fixing plate and the product, it is prone to rollover. Using the load-bearing plate can limit the center of gravity within the inspection cabinet and at a lower position, effectively preventing injury to the staff.

[0013] Preferably, a set of lighting and camera fixing components are provided at both the upper and lower ends and both the left and right sides of the product; the lighting and camera fixing components include a support, an optical axis, a double-diameter cross, a camera mounting plate, and a lighting mounting plate.

[0014] Preferably, the camera mounting plate and the lighting mounting plate are respectively installed on the optical axis, and finally fixed to the support at a certain position and angle through the cooperation between each optical axis and each double-diameter cross. The camera mounting plate and the lighting mounting plate are respectively installed on the optical axis, and finally fixed to the support at a certain position and angle through the cooperation between each optical axis and each double-well cross clip.

[0015] Preferably, an alarm light is installed at the upper end of the outer frame; a frame is installed on the inner side of the outer frame; a partition is installed on the frame; universal wheels and foot cups are installed at the four corners of the lower end of the outer frame; and doors are provided on the front and sides of the outer frame that are rotatably connected to the frame through hinges. From bottom to top, the outer frame mainly includes universal wheels for moving the inspection cabinet, foot cups for supporting the inspection cabinet when stationary, a frame for supporting the overall structure, partitions for shading, doors for facilitating line installation and maintenance, and alarm lights for warning of product appearance defects; the outer frame can move and fix the inspection cabinet as a whole, protect the internal components, shade to prevent external light from interfering with the appearance inspection, set doors to facilitate the maintenance and repair of internal lines and components, and set alarm lights to prompt when appearance defects occur.

[0016] Beneficial effects of the utility model:

[0017] 1. The limiting nylon block that fixes the product in the visual inspection cabinet is limited to the position on the connecting plate by the guide column and gravity. When changing the product inspection category, there is no need for complicated disassembly and assembly. Just remove the original nylon block and place the required nylon block in the corresponding position. The connecting plate is a steel plate that serves as a transition between the fixed plate and the nylon block. If there is no connecting plate, the fixed plate will wear out after long-term use or the product needs to be disassembled and replaced when it is updated. However, due to its heavy weight and limited space, the processing cost is high and it is difficult to disassemble and assemble. Therefore, a connecting plate with a smaller volume and weight is fixed on the fixed plate. When necessary, only the connecting plate needs to be replaced, which reflects that efficiency can be improved compared with testing items one by one at the same time. The camera in the cabinet takes pictures and transmits them to the host to record the product code and determine whether all items can be passed. Finally, the photos are stored;

[0018] 2. The front half of the fixed plate is used to fix the connecting plate, which can support the product, and the back half is used to fix the slider. As the handle on the fixed plate is pushed and pulled out, the product can move with it. The two slide rails and the slider placed above them are used to achieve relative movement between the fixed plate and the inspection cabinet. The limit plates fixed at the front and rear ends of the skeleton can limit the slider to prevent the fixed plate from detaching from the slide rail when pulled out and sliding out to injure people. Opening holes in the load-bearing plate allows circuit harnesses to pass through, and can be used to fix other components such as the skeleton, support, and fixed plate. As the heaviest part of the entire inspection cabinet, the load-bearing plate also plays a role in stabilizing the center of gravity. It is easier to tip over when pushing a higher cabinet, and it is easier to roll over when pulling out the fixed plate and the product. The use of a load-bearing plate can limit the center of gravity in the inspection cabinet and keep it low, which can effectively prevent injuries to staff. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 What is shown is a schematic diagram of the overall structure of the utility model;

[0020] Figure 2The schematic structural diagram of the limit nylon block of the present utility model is shown;

[0021] Figure 3 The schematic structural diagram of the nylon limit plate at the vehicle end of the liquid cooling connector of the present utility model is shown;

[0022] Figure 4 The schematic structural diagram of the limit nylon plate at the battery end of the liquid cooling connector of the present utility model is shown;

[0023] Figure 5 The schematic structural diagram of the vehicle end of the electrical connector of the present utility model is shown;

[0024] Figure 6 The schematic structural diagram of the battery end of the electrical connector of the present utility model is shown;

[0025] Figure 7 The schematic structural diagram of the connection plate of the present utility model is shown;

[0026] Figure 8 The schematic structural diagram of the support of the present utility model is shown;

[0027] Figure 9 The schematic structural diagram of the skeleton of the present utility model is shown.

[0028] Explanation of reference numerals: 1. Outer frame; 2. Product; 3. Limit nylon block; 4. Connection plate; 5. Fixed plate; 6. Slide rail; 7. Load-bearing plate; 8. Nylon limit plate at the vehicle end of the liquid cooling connector; 9. Vehicle end of the liquid cooling connector; 10. Nylon limit plate at the battery end of the liquid cooling connector; 11. Battery end of the liquid cooling connector; 12. Nylon limit plate at the vehicle end of the electrical connector; 13. Vehicle end of the electrical connector; 14. Nylon limit plate at the battery end of the electrical connector; 15. Battery end of the electrical connector; 16. Handle; 17. Slide block; 18. Fixed component for lighting lamp and camera; 1801. Support; 1802. Optical axis; 1803. Double-diameter cross; 1804. Camera mounting plate; 1805. Lighting lamp mounting plate; 19. Foot cup; 20. Universal wheel; 21. Door; 22. Skeleton; 23. Partition board; 24. Alarm lamp. Detailed implementation manners

[0029] The present utility model will be further described below in conjunction with the drawings and embodiments.

[0030] Please refer to Figures 1 - 6, the present utility model provides an embodiment: a new type of vision inspection cabinet, including an outer frame 1; a product 2 is arranged inside the outer frame 1; a limiting nylon block 3 is arranged at the lower end of the product 2; a connecting plate 4 is installed at the lower end of the limiting nylon block 3; a port assembly is connected to the limiting nylon block 3, and the limiting nylon block 3 is used to fix different port assemblies; in this vision inspection cabinet, the limiting nylon block 3 for fixing the product 2 is positioned on the connecting plate 4 by a guide post and gravity. When changing the inspection category of the product 2, there is no need for complex disassembly and assembly. Just remove the original nylon block and place the required nylon block in the corresponding position. The connecting plate 4 is a steel plate for transitioning between the fixed plate 5 and the nylon block. Without the connecting plate 4, the fixed plate 5 will be worn after long-term use or when the product 2 is updated, and it is necessary to disassemble and replace the fixed plate 5. However, due to its large weight and limited space, the processing cost is high and it is difficult to disassemble and assemble. Therefore, the connecting plate 4 with a smaller volume and weight is fixed on the fixed plate 5, and only the connecting plate 4 needs to be replaced when needed; the limiting nylon block 3 includes a liquid-cooled connector vehicle-end nylon limiting plate 8; the port assembly includes a liquid-cooled connector vehicle-end 9 connected to the liquid-cooled connector vehicle-end nylon limiting plate 8; the liquid-cooled connector vehicle-end nylon limiting plate 8 is used to fix the liquid-cooled connector vehicle-end 9; the limiting nylon block 3 includes a liquid-cooled connector battery-end limiting nylon plate 10; the port assembly includes a liquid-cooled connector battery-end 11 connected to the liquid-cooled connector battery-end limiting nylon plate 10; the liquid-cooled connector battery-end limiting nylon plate 10 is used to fix the liquid-cooled connector battery-end 11; the limiting nylon block 3 includes an electrical connector vehicle-end limiting nylon plate 12; the port assembly includes an electrical connector vehicle-end 13 connected to the electrical connector vehicle-end limiting nylon plate 12; the electrical connector vehicle-end limiting nylon plate 12 is used to fix the electrical connector vehicle-end 13; the limiting nylon block 3 includes an electrical connector battery-end nylon limiting plate 14; the port assembly includes an electrical connector battery-end 15 connected to the electrical connector battery-end nylon limiting plate 14; the electrical connector battery-end nylon limiting plate 14 is used to fix the electrical connector battery-end 15.

[0031] Please refer to Figures 7 - 9, in this embodiment, a fixing plate 5 is installed at the lower end of the connecting plate 4; a handle 16 is installed at the front end of the fixing plate 5; a slider 17 is installed at the lower end of the fixing plate 5; the slider 17 is slidably connected to the slide rail 6; the lower end of the slide rail 6 is fixedly connected to a load-bearing plate 7. The first half of the fixing plate 5 is used to fix the connecting plate 4 and can support the product 2, and the second half is used to fix the slider 17. As the handle 16 on the fixing plate 5 is pushed and pulled out, the product 2 can move along with it. The two slide rails 6 and the sliders 17 placed above them are used to realize the relative movement between the fixing plate 5 and the inspection cabinet. The limiting plates fixed at the front and rear ends of the skeleton 22 can play a limiting role on the sliders 17 to prevent the fixing plate 5 from detaching from the slide rail 6 and sliding out to hurt people when pulled out. The opening on the load-bearing plate 7 allows the circuit wiring harness to pass through and can be used to fix other components such as the skeleton 22, the support 1801, and the fixing plate 5. As the heaviest part in the entire inspection cabinet, the load-bearing plate 7 also plays a role in stabilizing the center of gravity. When pushing a relatively tall cabinet, it is prone to tipping over, and when pulling out the fixing plate 5 and the product 2, it is prone to side flipping. Using the load-bearing plate 7 can limit the center of gravity within the inspection cabinet and at a lower position, effectively preventing injury to the staff; a set of lighting and camera fixing components 18 are provided at the upper and lower ends and the left and right sides of the product 2; the lighting and camera fixing components 18 include a support 1801, an optical axis 1802, a double-diameter cross 1803, a camera mounting plate 1804, and a lighting mounting plate 1805; the camera mounting plate 1804 and the lighting mounting plate 1805 are respectively installed on the optical axis 1802 and are finally fixed on the support 1801 at a certain position and angle through the cooperation between the optical axes 1802 and the double-diameter crosses 1803. The camera mounting plate 1804 and the lighting mounting plate 1805 are respectively installed on the optical axis 1802 and are finally fixed on the support 1801 at a certain position and angle through the cooperation between the optical axes 1802 and the double-well cross clips; an alarm light 24 is installed at the upper end of the outer frame 1; a skeleton 22 is installed inside the outer frame 1; a partition 23 is installed on the skeleton 22; universal wheels 20 and foot cups 19 are installed at the four corners of the lower end of the outer frame 1; doors 21 that are rotatably connected to the skeleton 22 through hinges are provided at the front and sides of the outer frame 1. From bottom to top, the outer frame 1 mainly has universal wheels 20 for moving the inspection cabinet, foot cups 19 for supporting the inspection cabinet when stationary, a skeleton 22 for supporting the overall structure, a partition 23 for shading, doors 21 for facilitating wiring installation and maintenance, and an alarm light 24 for alarming when there are appearance defects in the product 2; the outer frame 1 can move and fix the entire inspection cabinet, protect the internal components, shade to prevent external light from interfering with the appearance inspection, set doors 21 to facilitate the maintenance and repair of internal wiring and components, and set an alarm light 24 to give a prompt when there are appearance defects.

[0032] During use, a camera is installed on the camera mounting plate 1804, and photos are taken by the camera and transmitted to the host to record the product code and determine whether all items can pass. Finally, the photos are stored. The limiting nylon block 3 for fixing the product 2 in this vision inspection cabinet is positioned on the connecting plate 4 by the guide post and gravity. When changing the inspection category of the product 2, there is no need for complex disassembly and assembly. Just remove the original nylon block and place the required nylon block in the corresponding position. The connecting plate 4 is a steel plate that serves as a transition between the fixed plate 5 and the nylon block. Without the connecting plate 4, the fixed plate 5 will be worn after long-term use, or when the product 2 is updated, the fixed plate 5 needs to be disassembled and replaced. However, due to its large weight, limited space, high processing cost, and difficulty in disassembly and assembly, the connecting plate 4 with a smaller volume and weight is used to fix on the fixed plate 5, and only the connecting plate 4 needs to be replaced when necessary. The front half of the fixed plate 5 is used to fix the connecting plate 4 and can support the product 2, and the rear half is used to fix the slider 17. As the handle 16 on the fixed plate 5 is pushed and pulled, the product 2 can move along with it. The two slide rails 6 and the sliders 17 placed above them are used to achieve the relative movement between the fixed plate 5 and the inspection cabinet. The limiting plates fixed at the front and rear ends of the skeleton 22 can limit the sliders 17 to prevent the fixed plate 5 from detaching from the slide rails 6 and sliding out to cause injury when pulled out. The holes on the load-bearing plate 7 allow the circuit wiring harness to pass through and can be used to fix other components such as the skeleton 22, the support 1801, and the fixed plate 5. As the heaviest part in the entire inspection cabinet, the load-bearing plate 7 also plays a role in stabilizing the center of gravity. When pushing a relatively tall cabinet, it is prone to tipping over, and when pulling out the fixed plate 5 and the product 2, it is prone to tipping sideways. Using the load-bearing plate 7 can limit the center of gravity within the inspection cabinet and at a lower position, effectively preventing injury to the staff. The outer frame 1 mainly includes universal wheels 20 for moving the inspection cabinet from bottom to top, foot cups 19 for supporting the inspection cabinet when stationary, a skeleton 22 for supporting the overall structure, a partition 23 for shading, a door 21 for facilitating wiring installation and maintenance, and an alarm lamp 24 for alarming the appearance defects of the product 2; the outer frame 1 can move and fix the entire inspection cabinet, protect the internal components, shade to prevent external light from interfering with the appearance inspection, set the door 21 to facilitate the maintenance and repair of the internal wiring and components, and set the alarm lamp 24 to give a prompt when there are appearance defects. The fixed structure of the lighting lamp and the camera is fixed on the load-bearing plate 7 through the support 1801. The optical axis 1802 and the double-diameter cross 1803 can be used to fix and adjust the positions and angles of the lighting lamp mounting plate 1805 and the camera mounting plate 1804, or the lighting lamp mounting plate 1805 and the camera mounting plate 1804 can be used to fix the lighting lamp and the camera;

[0033] The outer frame 1 can move and fix the overall detection cabinet, protecting the internal components and shading them to prevent external light from interfering with the appearance detection. A door 21 is provided for the maintenance and repair of internal circuits and components, and an alarm lamp 24 is provided to give a prompt when there is an appearance defect; the lighting lamp fixed on the lighting lamp mounting plate 1805 can provide a stable light source to the product 2 during detection, and the shaft camera fixed on the camera mounting plate 1804 can transmit the captured image to the host computer. The camera mounting plate 1804, the lighting lamp mounting plate 1805, the optical axis 1802, the double-diameter cross 1803, and the support 1801 are used to adjust the lighting lamp and the camera to appropriate positions and angles and fix them.

[0034] Through the above steps, by setting the position of the self on the connecting plate 4 to be limited by the guide post and gravity to the upper limit nylon block 3, when the user changes the detection category of the product 2, there is no need for complex disassembly and assembly. Just remove the original nylon block and place the required nylon block in the corresponding position, so as to reflect that the efficiency can be improved compared with the simultaneous detection of each item one by one. And the product code is recorded and it is determined whether all items can pass by taking pictures with the camera inside the cabinet and transmitting them to the host computer. Finally, the photos are stored.

Claims

1. A new type of visual inspection cabinet, comprising an outer frame (1); characterized in that: A product (2) is arranged inside the outer frame (1); a limiting nylon block (3) is arranged at the lower end of the product (2); a connecting plate (4) is installed at the lower end of the limiting nylon block (3); a port assembly is connected to the limiting nylon block (3), and the limiting nylon block (3) is used to fix different port assemblies.

2. The novel vision inspection cabinet according to claim 1, characterized in that: The limiting nylon block (3) includes a liquid-cooled connector vehicle-end nylon limiting plate (8); the port assembly includes a liquid-cooled connector vehicle-end (9) connected to the liquid-cooled connector vehicle-end nylon limiting plate (8); the liquid-cooled connector vehicle-end nylon limiting plate (8) is used to fix the liquid-cooled connector vehicle-end (9).

3. A novel vision inspection cabinet according to claim 1, characterized in that: The limiting nylon block (3) includes a liquid-cooled connector battery-end limiting nylon plate (10); the port assembly includes a liquid-cooled connector battery-end (11) connected to the liquid-cooled connector battery-end limiting nylon plate (10); the liquid-cooled connector battery-end limiting nylon plate (10) is used to fix the liquid-cooled connector battery-end (11).

4. A novel vision inspection cabinet according to claim 1, characterized in that: The limiting nylon block (3) includes an electrical connector vehicle-end limiting nylon plate (12); the port assembly includes an electrical connector vehicle-end (13) connected to the electrical connector vehicle-end limiting nylon plate (12); the electrical connector vehicle-end limiting nylon plate (12) is used to fix the electrical connector vehicle-end (13).

5. A novel vision inspection cabinet according to claim 1, characterized in that: The limiting nylon block (3) includes an electrical connector battery-end nylon limiting plate (14); the port assembly includes an electrical connector battery-end (15) connected to the electrical connector battery-end nylon limiting plate (14); the electrical connector battery-end nylon limiting plate (14) is used to fix the electrical connector battery-end (15).

6. The novel vision inspection cabinet according to claim 1, wherein: A fixing plate (5) is installed at the lower end of the connecting plate (4); a handle (16) is installed at the front end of the fixing plate (5); a slider (17) is installed at the lower end of the fixing plate (5); the slider (17) is slidably connected to the slide rail (6); the lower end of the slide rail (6) is fixedly connected to a load-bearing plate (7).

7. A novel vision inspection cabinet according to claim 6, characterized in that: A group of lighting and camera fixing components (18) are arranged at the upper and lower ends and the left and right sides of the product (2); the lighting and camera fixing components (18) include a support (1801), a light axis (1802), a double-diameter cross (1803), a camera mounting plate (1804), and a lighting mounting plate (1805).

8. A novel vision inspection cabinet according to claim 7, characterized in that: The camera mounting plate (1804) and the lighting mounting plate (1805) are respectively installed on the light axis (1802), and through the cooperation between each light axis (1802) and each double-diameter cross (1803), they are finally fixed on the support (1801) at a certain position and angle.

9. A novel vision inspection cabinet according to claim 1, characterized in that: An alarm lamp (24) is installed at the upper end of the outer frame (1); a skeleton (22) is installed inside the outer frame (1); a partition (23) is installed on the skeleton (22); universal wheels (20) and foot cups (19) are installed at the four corners of the lower end of the outer frame (1); doors (21) rotatably connected to the skeleton (22) through hinges are arranged at the front and side of the outer frame (1).

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