Casing rivet induction detector
By using a combination of proximity induction switch and light source lamp in the case rivet detector, the missed detection and misjudgment problems in the case product rivet detection are solved, and automated detection is realized, which improves detection efficiency and product quality.
Patent Information
- Application Number
- CN202422474639.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-14
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2034-10-14
AI Technical Summary
In the prior art, the chassis products are prone to missed inspection and misjudgment during the rivet detection process, resulting in product quality degradation, and long-term visual inspection leads to fatigue of operators.
A casing rivet sensing detector is designed, using a combination of proximity induction switch and light source lamp to detect whether there are rivets in the casing product through the fixture leakage rivet inspection plate, and the light source lamp is used to quickly determine the position of the leakage rivet, instead of manual visual inspection.
It improves product detection rate, reduces personnel fatigue, and improves detection efficiency and product quality.
Smart Images
Figure CN223139877U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of rivet missing riveting detection, in particular to a casing rivet induction detector. Background Art
[0002] In the processing of the box casing, multiple rivets need to be riveted on the product. However, in actual operation, the operator may inevitably miss placing the rivets. In this case, the produced products must be reworked. Therefore, it is necessary to detect the rivets on the products. During the inspection of the rivets on the products, visual inspection by personnel is often used. Due to the long-term visual inspection of whether the rivets are missing, the eyes are prone to fatigue, and there is a risk of misjudgment and missed detection. When such unqualified products flow into the next process without being discovered, the quality of the casing is affected. Therefore, an automatic induction casing rivet detector is provided to solve the above problems. Summary of the Utility Model
[0003] To solve the problems in the above background art, the technical solution adopted by the utility model to solve the technical problems is: a casing rivet induction detector, which includes: a box body, one side of the upper end of the box body is fixedly connected by bolts with a jig missing rivet inspection plate, a rivet missing rivet detection hole is opened at the upper end of the jig missing rivet inspection plate, a mounting seat is arranged on the bottom of the jig missing rivet inspection plate on one side of the rivet missing rivet detection hole, a proximity induction switch is fixedly installed at the bottom end of the mounting seat, and a light source lamp is fixedly installed on the side of the mounting seat.
[0004] As a preferred technical solution of the utility model, the proximity induction switch and the light source lamp are perpendicular to each other in position. A casing product is placed at the top end of the jig missing rivet inspection plate, and the number of the rivet missing rivet detection holes provided corresponds to the preset number on the casing product.
[0005] As a preferred technical solution of the utility model, two first stoppers are symmetrically fixedly connected by screws on both sides of the top end of the jig missing rivet inspection plate, and a second stopper is fixedly connected by screws on one side of the top end of the jig missing rivet inspection plate adjacent to the first stopper.
[0006] As a preferred technical solution of the utility model, both the first stopper and the second stopper are attached to the side of the casing product, and the corners of the first stopper and the second stopper are chamfered structures.
[0007] As a preferred technical solution of the utility model, a through hole is opened on one side of the upper end of the jig missing rivet inspection plate, an electric telescopic rod is fixedly installed at the bottom inside the box body, and the output end of the electric telescopic rod extends into the through hole.
[0008] As a preferred technical solution of the utility model, a rubber head is arranged at the output end of the electric telescopic rod, the number of the electric telescopic rods is four, and the four electric telescopic rods expand and contract synchronously.
[0009] As a preferred technical solution of the present utility model, a relay module is installed inside the box body, and the relay module is connected to the proximity induction switch through a wire.
[0010] As a preferred technical solution of the present utility model, a power adapter is installed inside the box body on one side of the relay module. The power adapter is connected to the relay module and the light source lamp through wires. A control switch is arranged on the top of the box body on one side of the power adapter, and the control switch is electrically connected to the power adapter.
[0011] As a preferred technical solution of the present utility model, a non-leak riveting indicator light is arranged on one side of the top of the box body, and a leak riveting indicator light is arranged on the top of the box body on one side of the non-leak riveting indicator light. Both the non-leak riveting indicator light and the leak riveting indicator light are electrically connected to the relay module.
[0012] The present utility model has the following advantages: By fixedly designing the rivet leak riveting inspection fixture of the present utility model, only the shell product to be inspected needs to be placed on the leak riveting inspection plate of the fixture. The proximity induction switch can detect whether there is a rivet in the shell product at the corresponding rivet leak riveting detection hole, and the position of the leak riveting can be quickly judged by the light irradiated by the light source lamp, thereby replacing the visual inspection by personnel, reducing the fatigue of personnel operation, and improving the product detection rate and quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 is the overall structural schematic diagram of the preferred embodiment of the present utility model;
[0014] Figure 2 is the split structural schematic diagram of the shell product and the leak riveting inspection plate of the fixture in the preferred embodiment of the present utility model;
[0015] Figure 3 is the partial sectional structural schematic diagram of the box body in the preferred embodiment of the present utility model;
[0016] Figure 4 is the enlarged schematic diagram of Structure A in the preferred embodiment of the present utility model Figure 3 Structure A enlarged schematic diagram.
[0017] Description of the reference numerals: 1. Box body; 2. Leak riveting inspection plate of the fixture; 3. First stop block; 4. Second stop block; 5. Shell product; 6. Rivet leak riveting detection hole; 7. Mounting seat; 8. Proximity induction switch; 9. Light source lamp; 10. Electric telescopic rod; 11. Through hole; 12. Rubber head; 13. Relay module; 14. Power adapter; 15. Non-leak riveting indicator light; 16. Leak riveting indicator light; 17. Control switch. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0018] The technical solution of the present utility model will be clearly and completely described below in conjunction with the accompanying drawings. In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present utility model. In addition, the terms "first", "second", "third" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance.
[0019] In the description of the present utility model, it should be noted that unless otherwise clearly specified and defined, the terms "installed", "connected", "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0020] The present utility model will be further described below in conjunction with the accompanying drawings.
[0021] Please refer to Figures 1 - 4 , a housing rivet induction detector of the present utility model includes: a box body 1, one side of the upper end of the box body 1 is fixedly connected by bolts with a jig missing rivet inspection plate 2, a rivet missing rivet detection hole 6 is opened at the upper end of the jig missing rivet inspection plate 2, a mounting seat 7 is arranged on the bottom of the jig missing rivet inspection plate 2 on one side of the rivet missing rivet detection hole 6, a proximity induction switch 8 is fixedly installed at the bottom end of the mounting seat 7, and a light source lamp 9 is fixedly installed on the side of the mounting seat 7.
[0022] Combined with Figure 3 and Figure 4 as shown, wherein the proximity induction switch 8 and the light source lamp 9 are perpendicular to each other in position, a housing product 5 is placed on the top end of the jig missing rivet inspection plate 2, and the number of the rivet missing rivet detection holes 6 provided corresponds to the preset number on the housing product 5, so as to facilitate detecting the positions of the corresponding rivets on the housing product 5. First stoppers 3 are symmetrically fixedly connected by screws on both sides of the top end of the jig missing rivet inspection plate 2, and a second stopper 4 is fixedly connected by screws on the side adjacent to the first stopper 3 at the top end of the jig missing rivet inspection plate 2. The first stopper 3 and the second stopper 4 cooperate to facilitate the housing product 5 to be quickly and accurately placed on the jig missing rivet inspection plate 2. The first stopper 3 and the second stopper 4 are both in contact with the side of the housing product 5, and the corners of the first stopper 3 and the second stopper 4 are both chamfered structures.
[0023] Among them, a through hole 11 is opened on one side of the upper end of the jig leakage riveting inspection plate 2. The inner bottom of the box body 1 is fixedly installed with an electric telescopic rod 10. The output end of the electric telescopic rod 10 extends into the through hole 11. By controlling the electric telescopic rod 10 to rise, the casing product 5 can be jacked up, thereby facilitating the personnel to take the inspected casing product 5. A rubber head 12 is arranged at the output end of the electric telescopic rod 10. The number of electric telescopic rods 10 is four, and the four electric telescopic rods 10 expand and contract synchronously. A relay module 13 is installed inside the box body 1. The relay module 13 is connected to the proximity induction switch 8 through a wire. A power adapter 14 is installed inside the box body 1 on one side of the relay module 13. The power adapter 14 is connected to the relay module 13 and the light source lamp 9 through wires. A control switch 17 is arranged on the top of the box body 1 on one side of the power adapter 14. The control switch 17 is electrically connected to the power adapter 14. A no-leakage riveting indicator light 15 is arranged on one side of the top of the box body 1. A leakage riveting indicator light 16 is arranged on the top of the box body 1 on one side of the no-leakage riveting indicator light 15, thereby facilitating an intuitive understanding of whether there is a leakage riveting in the casing product 5. The no-leakage riveting indicator light 15 and the leakage riveting indicator light 16 are both electrically connected to the relay module 13.
[0024] Specifically, when the present utility model is in use, only the casing product 5 to be inspected needs to be placed between the first stop block 3 and the second stop block 4 on the jig leakage riveting inspection plate 2. Then, by operating the control switch 17, the proximity induction switch 8 and the light source lamp 9 are powered on. Then, through the proximity induction switch 8, it can be detected whether there are rivets in the casing product 5 at the corresponding rivet leakage detection hole 6. If there are no rivets, the no-leakage riveting indicator light 15 lights up. At the same time, since the leakage riveting part of the casing product 5 is in a transparent state, the light irradiated by the light source lamp 9 is scattered through the leakage riveting part of the casing product 5, thereby facilitating the personnel to quickly mark the leakage riveting part of the casing product 5.
[0025] The above is only the preferred embodiment of the present utility model. It should be noted that for those of ordinary skill in the art, without departing from the principle of the present utility model, several improvements and retouches can be made, and these improvements and retouches should also be regarded as the protection scope of the present utility model.
[0026] The other parts not described in detail in the present utility model belong to the prior art, so they will not be elaborated here.
[0027] Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present utility model, rather than to limit it; although the present utility model has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements on some or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present utility model.
Claims
1. A housing rivet induction detector, characterized in that, Including: A box body (1), one side of the upper end of the box body (1) is fixedly connected with a jig missing rivet inspection plate (2) through bolts. A rivet missing rivet detection hole (6) is opened at the upper end of the jig missing rivet inspection plate (2). An installation seat (7) is arranged on the bottom of the jig missing rivet inspection plate (2) on one side of the rivet missing rivet detection hole (6). A proximity induction switch (8) is fixedly installed at the bottom end of the installation seat (7), and a light source lamp (9) is fixedly installed on the side of the installation seat (7).
2. The housing rivet induction detector according to claim 1, characterized in that, The proximity induction switch (8) and the light source lamp (9) are perpendicular to each other. A casing product (5) is placed on the top end of the jig missing rivet inspection plate (2), and the number of the rivet missing rivet detection holes (6) provided corresponds to the preset number on the casing product (5).
3. The housing rivet induction detector according to claim 1, characterized in that, Two first stoppers (3) are symmetrically and fixedly connected to both sides of the top end of the jig missing rivet inspection plate (2) through screws. A second stopper (4) is fixedly connected to the side of the top end of the jig missing rivet inspection plate (2) adjacent to the first stopper (3) through screws.
4. The housing rivet induction detector according to claim 3, wherein, Both the first stopper (3) and the second stopper (4) are in contact with the side of the casing product (5), and the corners of the first stopper (3) and the second stopper (4) are chamfered structures.
5. The inductive detector for the chassis rivets according to claim 1, wherein A through hole (11) is opened on one side of the upper end of the jig missing rivet inspection plate (2). An electric telescopic rod (10) is fixedly installed at the inner bottom of the box body (1), and the output end of the electric telescopic rod (10) extends into the through hole (11).
6. The housing rivet induction detector according to claim 5, characterized in that, A rubber head (12) is arranged at the output end of the electric telescopic rod (10). The number of the electric telescopic rods (10) is four, and the four electric telescopic rods (10) expand and contract synchronously.
7. The housing rivet induction detector according to claim 1, wherein, A relay module (13) is installed inside the box body (1), and the relay module (13) is connected to the proximity induction switch (8) through a wire.
8. An enclosure rivet induction detector according to claim 1, wherein, A power adapter (14) is installed inside the box body (1) on one side of the relay module (13). The power adapter (14) is connected to the relay module (13) and the light source lamp (9) through wires. A control switch (17) is arranged on one side of the power adapter (14) at the top end of the box body (1), and the control switch (17) is electrically connected to the power adapter (14).
9. The inductive detector for the casing rivets according to claim 1, wherein A no missing rivet indicator lamp (15) is arranged on one side of the top end of the box body (1), and a missing rivet indicator lamp (16) is arranged on the side of the top end of the box body (1) adjacent to the no missing rivet indicator lamp (15). Both the no missing rivet indicator lamp (15) and the missing rivet indicator lamp (16) are electrically connected to the relay module (13).