Sterilization device for processing prefabricated vegetables
By designing a sterilization device combining conveyor belt conveying and telescopic water spray pipes, high-temperature sterilization is performed on both sides of the pre-made dish, solving the problem of insufficient sterilization in the existing technology, and achieving a comprehensive sterilization effect and product quality improvement of the pre-made dish.
Patent Information
- Application Number
- CN202422286796.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-19
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2034-09-19
AI Technical Summary
The existing spray sterilization kettle can only sterilize one side of the packaged pre-made dishes, resulting in insufficient sterilization.
A sterilization device including a support frame, a protective shell, a transmission assembly, a water transport assembly and a telescopic assembly are designed to convey pre-made dishes through a conveyor belt, and the front and back sides of the pre-made dishes are sterilized with high temperature using a telescopic spray pipe, combining hot water spray and conveyor belt flip to achieve comprehensive sterilization.
High-temperature sterilization on both sides of pre-made dishes is achieved to ensure sufficient sterilization effect, and residual water stains are wiped through sponge blocks, improving the quality of the product after sterilization.
Smart Images
Figure CN223142780U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of food processing, in particular to a sterilization device for processing prefabricated dishes. Background Art
[0002] Prefabricated dishes are convenient dishes that are directly edible after heating or stir-frying, aiming at the complex cooking procedures of big family banquet dishes. By using modern standardized assembly line operations, the raw materials of the dishes are prepared in advance, the production steps are simplified, and they are hygienically and scientifically packaged. During the processing of prefabricated dishes, in order to effectively extend the storage time of prefabricated dishes, the packaged prefabricated dishes are sterilized.
[0003] When the existing spray sterilization kettle sterilizes prefabricated dishes, generally the packaged prefabricated dishes are put into the sterilization kettle, and the hot water spray method is used to sterilize one side of the packaged prefabricated dishes, which may lead to insufficient spraying and thus affect the sterilization effect of the prefabricated dishes.
[0004] Therefore, we need to develop a sterilization device for processing prefabricated dishes that can perform high-temperature sterilization on both the front and back sides of the packaged prefabricated dishes, so that the prefabricated dishes can be fully sterilized. Summary of the Utility Model
[0005] In order to overcome the shortcoming that when the existing spray sterilization kettle sterilizes the packaged prefabricated dishes, only one side of the packaged prefabricated dishes is sterilized, which may lead to insufficient sterilization, the utility model provides a sterilization device for processing prefabricated dishes that can perform high-temperature sterilization on both the front and back sides of the packaged prefabricated dishes, so that the prefabricated dishes can be fully sterilized.
[0006] A sterilization device for processing prefabricated dishes includes a support frame, a protective shell, a transmission assembly, a water delivery assembly and a telescopic assembly. The upper part of the support frame is connected with the protective shell. The upper part of the support frame is provided with a transmission assembly for conveying prefabricated dishes. The inside of the protective shell is provided with a water delivery assembly for delivering hot water. The inside of the protective shell is provided with a telescopic assembly for assisting sterilization.
[0007] More preferably, the transmission assembly includes a runner, a motor, a support plate, a rotating shaft, a belt, a conveyor belt and a partition. The motor is installed at the rear side of the upper part of the support frame. Support plates are connected to both the front and rear sides of the upper part of the support frame. Rotating shafts are rotatably connected to the rear side of the front support plate, on the output shaft of the motor and the front side of the rear support plate. There are four rotating shafts. The output shaft of the motor is connected to the lower middle rotating shaft. A conveyor belt is wound between the left rotating shaft and the upper middle rotating shaft. A conveyor belt is also wound between the lower middle rotating shaft and the right rotating shaft. A number of partitions are evenly connected to the conveyor belts. Convex blocks are connected to both the front and rear sides of the partitions of the left conveyor belt. Runners are connected to the front sides of the middle rotating shaft and the right rotating shaft. A belt is wound between the upper and lower middle runners. A belt is also wound between the lower middle runner and the right runner.
[0008] More preferably, the water delivery assembly includes a water storage tank, a heating pipe, a water pump, a water delivery pipe and a support block. A fixing frame is connected to the right side of the upper part of the protective shell. The water storage tank is connected to the upper part of the fixing frame. A number of heating pipes are connected inside the water storage tank. The water pump is connected to the lower part of the water storage tank. The water pump is communicated with the water storage tank. The support block is connected to the inner top of the protective shell. The water delivery pipe is connected to the lower part of the water pump. The water delivery pipe is communicated with the water pump. The water delivery pipe penetrates through the lower part of the support block.
[0009] More preferably, the telescopic assembly includes a first fixing plate, a spring, a water spraying pipe and a second fixing plate. A telescopic water pipe is connected to the left part of the water delivery pipe. The telescopic water pipe is communicated with the water delivery pipe. Water spraying pipes are connected to both the left part of the telescopic water pipe and the right part of the water delivery pipe. The left water spraying pipe is communicated with the telescopic water pipe. The right water spraying pipe is communicated with the water delivery pipe. Second fixing plates are connected to the mutually remote sides of the left water spraying pipes. The second fixing plates are in contact with the convex blocks. First fixing plates are connected to both the left part of the water delivery pipe and the right side of the left water spraying pipe. A spring is wound around the telescopic water pipe. The left and right ends of the spring are respectively connected to the left and right first fixing plates. A number of nozzles are connected to the lower part of the water spraying pipe. The nozzles are communicated with the water spraying pipe.
[0010] More preferably, it further includes a sponge block and a bolt. A fixing block is connected to the lower right side of the protective shell. A bolt is rotatably connected to the fixing block. A sponge block is rotatably connected to the lower part of the bolt. The sponge block is slidably connected to the protective shell.
[0011] More preferably, it further includes a rubber sheet. The rubber sheet is rotatably connected to the lower left side of the protective shell.
[0012] The beneficial effects of the present utility model are as follows: 1. By starting the water pump and using the heating pipe to heat the water in the water storage tank, the hot water is sprayed out from the nozzles through the left and right water spraying pipes. In this way, it is possible to perform high-temperature sterilization on both the front and back sides of the packaged prefabricated dishes, thereby achieving full sterilization of the prefabricated dishes.
[0013] 2. By starting the motor, the rotating shaft and the rotating wheel are driven to rotate, thereby driving the conveyor belt to rotate. In this way, the pre-prepared dishes placed between the partition plates can be stably conveyed.
[0014] 3. By setting the sponge block, the water stains remaining on the pre-prepared dishes after sterilization can be wiped. Brief Description of the Drawings
[0015] Figure 1 It is a three-dimensional structural schematic diagram of the present utility model.
[0016] Figure 2 It is a first partial three-dimensional structural sectional view of the present utility model.
[0017] Figure 3 It is a second partial three-dimensional structural sectional view of the present utility model.
[0018] Figure 4 It is a third partial three-dimensional structural sectional view of the present utility model.
[0019] Figure 5 It is a fourth partial three-dimensional structural sectional view of the present utility model.
[0020] Figure 6 It is a fifth partial three-dimensional structural sectional view of the present utility model.
[0021] The markings of each component in the drawings are as follows: 1. Support frame, 2. Protective shell, 3. Rotating wheel, 301. Motor, 4. Support plate, 5. Rotating shaft, 6. Belt, 7. Conveyor belt, 701. Rubber sheet, 8. Partition plate, 9. Water storage tank, 10. Heating pipe, 11. Water pump, 12. Water delivery pipe, 13. Support block, 14. First fixing plate, 15. Spring, 16. Spraying pipe, 17. Second fixing plate, 18. Sponge block, 19. Bolt. Detailed Embodiment
[0022] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0023] Embodiment 1: A sterilization device for processing pre-prepared dishes, such as Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5As shown in the figure, it includes a support frame 1, a protective shell 2, a rotating wheel 3, a motor 301, a support plate 4, a rotating shaft 5, a belt 6, a conveyor belt 7, a rubber sheet 701, a partition 8, a water delivery component and a telescopic component. The upper part of the support frame 1 is fixedly connected with the protective shell 2. The lower left side of the protective shell 2 is rotatably connected with the rubber sheet 701. The motor 301 is installed at the rear side of the upper part of the support frame 1. The front and rear sides of the upper part of the support frame 1 are both connected with the support plate 4. The rear side of the front support plate 4, the output shaft of the motor 301 and the front side of the rear support plate 4 are all installed with the rotating shaft 5 through bearings. There are four rotating shafts 5. The output shaft of the motor 301 is connected with the rotating shaft 5 at the lower side of the middle part. By starting the motor 301, the rotating shaft 5 at the lower side of the middle part can be driven to rotate. A conveyor belt 7 is wound between the left rotating shaft 5 and the upper rotating shaft 5 in the middle part. A conveyor belt 7 is also wound between the rotating shaft 5 at the lower side of the middle part and the right rotating shaft 5. A number of partitions 8 are evenly connected to the conveyor belt 7. By driving the conveyor belt 7 to rotate, the partition 8 can be driven to rotate. Convex blocks are connected to the front and rear sides of the partition 8 of the left conveyor belt 7. The rotating wheels 3 are fixedly connected to the front sides of the middle rotating shaft 5 and the right rotating shaft 5. A belt 6 is wound between the upper and lower rotating wheels 3 in the middle part. A belt 6 is also wound between the lower rotating wheel 3 in the middle part and the right rotating wheel 3. A water delivery component for delivering hot water is arranged inside the protective shell 2. A telescopic component for assisting sterilization is arranged inside the protective shell 2.
[0024] As Figure 3 and Figure 4 shown, the water delivery component includes a water storage tank 9, a heating pipe 10, a water pump 11, a water delivery pipe 12 and a support block 13. The right side of the upper part of the protective shell 2 is connected with a fixing frame, and the water storage tank 9 is fixedly connected to the upper part of the fixing frame. A number of heating pipes 10 are connected inside the water storage tank 9. The water pump 11 is fixedly connected to the lower part of the water storage tank 9. The water pump 11 is communicated with the water storage tank 9. The support block 13 is connected to the inner top of the protective shell 2. The water delivery pipe 12 is connected to the lower part of the water pump 11. The water delivery pipe 12 is communicated with the water pump 11. The water delivery pipe 12 penetrates through the lower part of the support block 13. By starting the water pump 11, the hot water in the water storage tank 9 can be delivered into the water delivery pipe 12.
[0025] As Figure 4 and Figure 5As shown in the figure, the telescopic component includes a first fixed plate 14, a spring 15, a water spray pipe 16 and a second fixed plate 17. A telescopic water pipe is connected to the left part of the water delivery pipe 12, and the telescopic water pipe is communicated with the water delivery pipe 12. The left part of the telescopic water pipe and the right part of the water delivery pipe 12 are both fixedly connected with a water spray pipe 16. The water spray pipe 16 on the left is communicated with the telescopic water pipe, and the water spray pipe 16 on the right is communicated with the water delivery pipe 12. The second fixed plates 17 are connected to the sides of the water spray pipes 16 on the left that are away from each other. When the convex block moves to the right, it can contact the second fixed plate 17, thereby pushing the water spray pipe 12 on the left to move to the right. The left part of the water delivery pipe 12 and the right side of the water spray pipe 16 on the left are both connected with a first fixed plate 14. A spring 15 is wound around the telescopic water pipe, and the left and right ends of the spring 15 are respectively connected to the first fixed plates 14 on the left and right. A number of nozzles are connected to the lower part of the water spray pipe 16, and the nozzles are communicated with the water spray pipe 16. Hot water can be sprayed from the nozzles through the water spray pipe 16 onto the pre-packaged prepared dishes, thereby achieving high-temperature sterilization.
[0026] When high-temperature sterilization is required for prefabricated dishes, this sterilization device for prefabricated dish processing can be used. First, the user can place the packaged prefabricated dishes between the two partitions 8 of the left conveyor belt 7, start the motor 301, and the rotation of the output shaft of the motor 301 drives the rotation of the rotating shaft 5 on the lower side of the middle part. The rotation of the rotating shaft 5 on the lower side of the middle part drives the rotation of the runner 3 on the rotating shaft 5 on the lower side of the middle part. The rotation of the runner 3 on the rotating shaft 5 on the lower side of the middle part drives the rotation of the runner 3 on the upper side of the middle part through the belt 6. The rotation of the runner 3 on the upper side of the middle part drives the rotation of the rotating shaft 5 on the upper side of the middle part. The rotation of the rotating shaft 5 on the upper side of the middle part drives the rotation of the left conveyor belt 7. The rotation of the left conveyor belt 7 drives the rotation of the left partition 8, and thus can drive the packaged prefabricated dishes to be conveyed to the right. The packaged prefabricated dishes are conveyed to the right and pass through the rubber sheet 701 into the protective shell 2. The user can connect an external water source to the water storage tank 9, and then introduce clean water into the water storage tank 9. The water in the water storage tank 9 can be heated by using the heating pipe 10. Start the water pump 11, and then the hot water can be sprayed out from the nozzle through the water delivery pipe 12 via the telescopic water pipe and the spray pipe 16. Since the partition 8 on the left conveyor belt 7 moves to the right, the bump on the partition 8 also moves to the right. When the bump moves to the right and contacts the second fixed plate 17, it can push the second fixed plate 17 to move to the right, and then drive the left spray pipe 16 to move to the right. The rightward movement of the left spray pipe 16 drives the rightward movement of the left nozzle, and then drives the rightward movement of the left first fixed plate 14. The spring 15 is compressed, and the telescopic water pipe shortens. In this way, the packaged prefabricated dishes can be kept in close contact with the hot water while being conveyed, so as to improve the sterilization effect on the prefabricated dishes. When the prefabricated dishes that have been sterilized on the front continue to move to the right and the bump on the partition 8 is separated from the second fixed plate 17, the spring 15 resets, and then the telescopic water pipe resets, thereby driving the left first fixed plate 14 to move to the left and reset. The leftward movement of the left first fixed plate 14 drives the left spray pipe 16 to move to the left and reset. The leftward movement of the left spray pipe 16 drives the nozzle to move to the left and reset.
[0027] Since the rotation of the runner 3 on the lower shaft 5 in the middle can also drive the rotation of the runner 3 on the right through the belt 6, and then drive the rotation of the conveyor belt 7 on the right. The prefabricated dishes that have completed the front-side sterilization will continue to move to the right. When they move to the right end of the left conveyor belt 7, they will fall downward, and the prefabricated dishes will flip during the falling process, so that the flipped prefabricated dishes will fall between the partitions 8 of the right conveyor belt 7. The rotation of the right conveyor belt 7 drives the prefabricated dishes that have completed the front-side sterilization to continue to be conveyed to the right below the water spray pipe 16 on the right. The hot water sprayed by the nozzles below the water spray pipe 16 on the right will perform high-temperature sterilization on the reverse side of the packaged prefabricated dishes, thus achieving the full sterilization of the prefabricated dishes. The prefabricated dishes that have completed the front and back side sterilization continue to be conveyed to the right and leave the protective shell 2. The user can place a collection box below the right side of the right conveyor belt 7, so that the sterilized prefabricated dishes can fall into the collection box, realizing the collection of the sterilized prefabricated dishes. When the sterilization of the prefabricated dishes is completed, the user can turn off the motor 301 to stop the rotation of the shaft 5 and the runner 3 and the rotation of the conveyor belt 7. At the same time, turn off the water pump 11 and the heating pipe 10 so that water no longer flows out of the nozzles.
[0028] Embodiment 2: On the basis of Embodiment 1, as Figure 6 shown, it further includes a sponge block 18 and a bolt 19. A fixed block is fixedly connected to the lower right part of the protective shell 2. A bolt 19 is rotatably connected to the fixed block. The lower part of the bolt 19 is rotatably connected to a sponge block 18 for wiping the water stains on the prefabricated dishes. The sponge block 18 is slidably connected to the protective shell 2. By rotating the bolt 19, the sponge block 18 can be driven to move.
[0029] When the sterilized prefabricated dishes are conveyed to the right below the sponge block 18, the sponge block 18 will wipe the remaining water stains on the prefabricated dishes. The user can rotate the bolt 19 to drive the sponge block 18 to move up and down. In this way, the distance between the sponge block 18 and the prefabricated dishes can be adjusted, thereby improving the cleaning effect of the water stains. After the adjustment is completed, stop rotating the bolt 19.
[0030] The above are only examples of the present invention and are not used to limit the present invention. All equivalent replacements made within the principle of the present invention shall be included in the protection scope of the present invention. The content not elaborated in detail in the present invention belongs to the prior art well-known to those skilled in the art.
Claims
1. A sterilization device for processed ready-to-eat foods, characterized in that: It includes a support frame (1), a protective shell (2), a transmission assembly, a water delivery assembly, and a telescopic assembly. The upper part of the support frame (1) is connected to the protective shell (2). A transmission assembly for conveying prefabricated dishes is provided on the upper part of the support frame (1). A water delivery assembly for delivering hot water is provided inside the protective shell (2). A telescopic assembly for assisting in sterilization is provided inside the protective shell (2).
2. The sterilization device for processed ready-to-eat dishes according to claim 1, characterized in that: The transmission assembly includes a runner (3), a motor (301), a support plate (4), a rotating shaft (5), a belt (6), a conveyor belt (7), and a partition (8). The motor (301) is installed at the rear side of the upper part of the support frame (1). Support plates (4) are connected to both the front and rear sides of the upper part of the support frame (1). The rotating shafts (5) are rotatably connected to the rear side of the front support plate (4), the output shaft of the motor (301), and the front side of the rear support plate (4). There are four rotating shafts (5). The output shaft of the motor (301) is connected to the lower middle rotating shaft (5). A conveyor belt (7) is wound between the left rotating shaft (5) and the upper middle rotating shaft (5). A conveyor belt (7) is also wound between the lower middle rotating shaft (5) and the right rotating shaft (5). A number of partitions (8) are evenly connected to the conveyor belts (7). Protrusions are connected to both the front and rear sides of the partitions (8) of the left conveyor belt (7). Runners (3) are connected to the front sides of the middle rotating shaft (5) and the right rotating shaft (5). A belt (6) is wound between the upper and lower middle runners (3). A belt (6) is also wound between the lower middle runner (3) and the right runner (3).
3. The sterilization device for processed ready-to-eat dishes according to claim 2, wherein: The water delivery assembly includes a water storage tank (9), a heating pipe (10), a water pump (11), a water delivery pipe (12), and a support block (13). A fixing frame is connected to the upper right side of the protective shell (2). The water storage tank (9) is connected to the upper part of the fixing frame. A number of heating pipes (10) are connected inside the water storage tank (9). The water pump (11) is connected to the lower part of the water storage tank (9). The water pump (11) is communicated with the water storage tank (9). A support block (13) is connected to the inner top of the protective shell (2). The water delivery pipe (12) is connected to the lower part of the water pump (11). The water delivery pipe (12) is communicated with the water pump (11). The water delivery pipe (12) penetrates through the lower part of the support block (13).
4. The sterilization device for processed ready-to-eat dishes according to claim 3, wherein: The telescopic component includes a first fixed plate (14), a spring (15), a water spray pipe (16) and a second fixed plate (17). A telescopic water pipe is connected to the left part of the water delivery pipe (12), and the telescopic water pipe is communicated with the water delivery pipe (12). The left part and the right part of the telescopic water pipe are both connected with a water spray pipe (16). The water spray pipe (16) on the left is communicated with the telescopic water pipe, and the water spray pipe (16) on the right is communicated with the water delivery pipe (12). One side of the water spray pipes (16) on the left that are far away from each other is both connected with a second fixed plate (17), and the second fixed plate (17) contacts the convex block. The left part of the water delivery pipe (12) and the right side of the water spray pipe (16) on the left are both connected with a first fixed plate (14). A spring (15) is wound around the telescopic water pipe, and the left and right ends of the spring (15) are respectively connected with the first fixed plates (14) on the left and right. A plurality of nozzles are connected to the lower part of the water spray pipe (16), and the nozzles are communicated with the water spray pipe (16).
5. The sterilization device for processed ready-to-eat dishes according to claim 4, wherein: It further includes a sponge block (18) and a bolt (19). A fixed block is connected to the lower side of the right part of the protective shell (2). A bolt (19) is rotatably connected to the fixed block. The lower part of the bolt (19) is rotatably connected to a sponge block (18), and the sponge block (18) is slidably connected to the protective shell (2).
6. The sterilization device for prefabricated food processing according to claim 5, wherein: It further includes a rubber sheet (701). A rubber sheet (701) is rotatably connected to the lower side of the left part of the protective shell (2).