Plant extraction extractor

By using the rotating components and double filter structures of bevel gear transmission and belt transmission structures in the plant extraction and leaching device, the problems of slow extraction speed and low efficiency are solved, and efficient plant extraction and purity guarantee are achieved.

CN223144183UActive Publication Date: 2025-07-25SHAANXI HAIBEI LAIFU IMPORT & EXPORT CO LTD
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Patent Information

Application Number
CN202422411011.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-08
Publication Date
2025-07-25
Estimated Expiration
2034-10-08

AI Technical Summary

Technical Problem

The existing plant extraction leaching devices have problems such as slow extraction speed and low efficiency, which affect the extraction quality.

Method used

The rotating components of bevel gear transmission structure and belt transmission structure are adopted, combined with the dual filter structure, to promote the full mixing of plant materials and solvents, and to improve the extraction efficiency through the stirring roller.

Benefits of technology

The full mixing of plant materials and solvents is achieved, the extraction efficiency is improved, and the purity of the extract is ensured through the dual filtration structure, which improves production efficiency and product quality.

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Abstract

The utility model relates to the technical field of plant extraction, in particular to a plant extraction extractor which comprises an extraction box, supporting legs, a plant feeding port, a solvent inlet, a receiving box, a limiting frame, a rotating assembly, a first filter plate, a guide frame, a second filter plate and a discharging pipe. The lower end of the bearing box is fixedly connected with four supporting legs used for supporting, a circular through groove is formed in the upper end of the bearing box in a penetrating mode, a rotating assembly matched with the circular through groove is installed in the bearing box, the upper end of the rotating assembly is fixedly connected with a limiting frame, and the leaching box is matched with the limiting frame and installed at the upper end of the rotating assembly through the limiting frame. A plant feeding hole is formed in the left side of the upper end of the leaching box; a solvent inlet is formed in the right side of the upper end of the leaching box; through the synergistic effect of the rotating component and the stirring roller, not only is the full mixing of plant materials and solvents promoted, but also the extraction efficiency is improved, and meanwhile, the purity of an extracting solution is ensured by a double-filtering structure, so that a reliable guarantee is provided.
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Description

Technical Field

[0001] The utility model relates to the technical field of plant extraction, in particular to a plant extraction leaching apparatus. Background Art

[0002] A plant extraction leaching apparatus is a professional experimental device. Its main function is to impregnate plant materials with a specific solvent, thereby effectively extracting the active ingredients or effective components in the plants. This process is of great significance for multiple fields such as drug research and development, health product production, and food additive manufacturing, and helps to improve the quality and effect of products.

[0003] However, for the currently existing plant extraction leaching apparatuses, the solvent is usually sprayed onto the surface of the plants, and then natural sedimentation and stirring are relied on to promote extraction. However, this method has the problems of slow extraction speed and low efficiency. Many plant materials fail to be fully mixed with the solvent during the extraction process, thus affecting the extraction quality.

[0004] Therefore, in view of the situation that the existing plant extraction leaching apparatuses have slow extraction speed and low efficiency, which in turn affect the extraction quality, a plant extraction leaching apparatus can be designed. Through a bevel gear transmission structure, a belt transmission structure, and a double filtration structure, while enabling the full mixing of plant materials and the solvent, the extraction quality is also improved. Summary of the Utility Model

[0005] In order to overcome the problems of slow extraction speed and low efficiency of the plant extraction leaching apparatus, which in turn affect the extraction quality.

[0006] The technical solution of the utility model is as follows: A plant extraction leaching apparatus includes a leaching tank, support feet, a plant feed inlet, a solvent inlet, a receiving tank, a limiting frame, a rotating assembly, a first filter plate, a guiding frame, a second filter plate, and a discharge pipe; Four support feet for support are fixedly connected to the lower end of the receiving tank. A circular through-hole is penetrated and opened at the upper end of the receiving tank. A rotating assembly adapted to the circular through-hole is installed in the receiving tank. The upper end of the rotating assembly is fixedly connected to a limiting frame. The leaching tank is adapted to the limiting frame and is installed at the upper end of the rotating assembly through the limiting frame. The plant feed inlet is installed on the left side of the upper end of the leaching tank, and the solvent inlet is installed on the right side of the upper end of the leaching tank. A first filter plate is installed in the leaching tank. The guiding frame is installed at the lower end of the first filter plate. A second filter plate adapted to the port is installed at the lower outlet of the guiding frame. The discharge pipe is installed at the lower end of the second filter plate.

[0007] Preferably, the leaching tank is the main container in the plant extraction process, used to hold plant materials and solvents. It is adapted to the limit frame to ensure stability during rotation. On the left side of the upper end of the leaching tank, there is a plant feed inlet for adding plant materials to be extracted, and on the right side of the upper end, there is a solvent inlet for adding extraction solvents. The receiving tank is located below the leaching tank and is used to install the rotating assembly. The rotating assembly can drive the leaching tank to rotate, so that the solvent and plants can be fully mixed. The first filter plate is used to preliminarily filter impurities in the extract, block larger solid particles, and the guiding frame is used to guide the extract to flow to the second filter plate. The second filter plate is used to further filter fine impurities in the extract, and the discharge pipe is used to discharge the filtered extract from the leaching device.

[0008] Preferably, at the bottom inside the receiving tank, there is a first rotating support seat and a bracket fixedly connected. The bracket is located on the right side of the first rotating support seat. At the upper end of the bracket, there is a first rotating motor installed. At the right end of the connecting shaft, there is a first coupling and it is connected to the output shaft of the first rotating motor through the first coupling. The first rotating support seat provides a stable support foundation for the rotating assembly, ensuring that the support shaft can rotate smoothly. The bracket provides sufficient strength and stability to support the weight of the rotating motor and the vibration during operation. The first rotating motor is the power source for driving the entire rotating assembly to rotate. It transmits torque through the output shaft, thereby driving the leaching tank to rotate to achieve uniform mixing of plant materials and full penetration of solvents. The connecting shaft is tightly connected to the output shaft of the first rotating motor through the first coupling, and then drives the driving bevel gear to rotate.

[0009] Preferably, the rotating assembly includes a support shaft and a turntable; the lower end of the support shaft is rotatably connected to the first rotating support seat, and the upper end of the support shaft is fixedly connected to the turntable. The support shaft is the main load-bearing component of the rotating assembly, responsible for transmitting the rotational motion of the motor to the turntable and the leaching tank. The turntable rotates as the support shaft rotates. The turntable has a relatively large diameter and strength, and is used to support the leaching tank and the plant materials and solvents inside it. It ensures the stability of the leaching tank during rotation.

[0010] Preferably, on the outer wall of the left end of the connecting shaft, there is a driving bevel gear fixedly connected, and on the outer wall of the lower end of the support shaft, there is a driven bevel gear fixedly connected. The driving bevel gear and the driven bevel gear are meshed and connected. The driving bevel gear and the driven bevel gear are meshed and connected to form a bevel gear transmission structure. This transmission structure can change the rotation direction and transmit torque, thereby realizing the power transmission between the output shaft of the motor and the support shaft. The bevel gear transmission also has the advantages of compact structure and stable transmission ratio.

[0011] Preferably, the inner wall at the left end of the leaching tank is symmetrically and fixedly connected with second rotary support seats before and after. A second rotary motor is installed at the right end of the leaching tank. A second coupling is installed at the right end of the first rotating shaft and is connected to the output shaft of the second rotary motor through the second coupling. The left end of the first rotating shaft is rotatably connected to the second rotary support seat at the front side. The second rotary support seat ensures that the first rotating shaft and the second rotating shaft can rotate smoothly, and at the same time bear the force and vibration generated during the stirring process. The second rotary motor is the power source for driving the stirring roller to rotate. It transmits torque through the output shaft, thereby driving the first rotating shaft, the second rotating shaft and the stirring rollers on them to rotate. The first rotating shaft is tightly connected to the output shaft of the second rotary motor through the second coupling, and then drives the driving wheel to rotate.

[0012] Preferably, the left end of the second rotating shaft is rotatably connected to the second rotary support seat at the rear side. The right end of the second rotating shaft extends to the right end of the leaching tank. Stirring rollers are fixedly connected to the outer walls of both the first rotating shaft and the second rotating shaft. The second rotating shaft and the first rotating shaft jointly drive the stirring rollers to rotate. The stirring rollers rotate as the first rotating shaft and the second rotating shaft rotate. Its function is to stir the plant materials and the solvent, promote the mixing between them, and thus improve the extraction efficiency.

[0013] Preferably, a driving wheel is fixedly connected to the outer wall at the right end of the first rotating shaft, and a driven wheel is fixedly connected to the outer wall at the right end of the second rotating shaft. The driving wheel and the driven wheel are jointly rotatably connected with a belt to form a belt drive structure. This drive structure can ensure that the first rotating shaft and the second rotating shaft rotate at the same speed, so as to keep the synchronous movement of the stirring rollers.

[0014] The beneficial effects of the present utility model are as follows:

[0015] 1. Through the synergistic effect of the rotating assembly and the stirring rollers, this plant extraction leaching device not only promotes the full mixing of plant materials and the solvent, but also improves the extraction efficiency. At the same time, the double filtration structure ensures the purity of the extracted liquid, provides a reliable guarantee for the plant extraction process, and greatly improves the production efficiency and product quality;

[0016] 2. The transmission of the driving wheel and the driven wheel through the belt can ensure that the first rotating shaft and the second rotating shaft rotate at the same speed, so as to keep the synchronous movement of the stirring rollers. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 Shown is the first three-dimensional structure schematic diagram of the plant extraction leaching device of the present utility model;

[0018] Figure 2 Shown is the second three-dimensional structure schematic diagram of the plant extraction leaching device of the present utility model;

[0019] Figure 3Shown is a third three-dimensional structural schematic diagram of the plant extraction leaching apparatus of the present utility model;

[0020] Figure 4 Shown is a front view schematic diagram of the plant extraction leaching apparatus of the present utility model;

[0021] Figure 5 Shown is a top view schematic diagram of the plant extraction leaching apparatus of the present utility model;

[0022] Figure 6 Shown is a three-dimensional structural schematic diagram of the rotating assembly of the plant extraction leaching apparatus of the present utility model.

[0023] Explanation of reference numerals: 1, leaching tank; 2, support feet; 3, plant feed inlet; 4, solvent inlet; 5, receiving tank; 6, limiting frame; 7, first filter plate; 8, guiding frame; 9, second filter plate; 10, discharge pipe; 11, first rotary support base; 12, support; 13, first rotary motor; 14, connecting shaft; 15, first coupling; 16, support shaft; 17, turntable; 18, driving bevel gear; 19, driven bevel gear; 20, second rotary support base; 21, second rotary motor; 22, first rotating shaft; 23, second coupling; 24, second rotating shaft; 25, stirring roller; 26, driving wheel; 27, driven wheel; 28, belt. Detailed implementation manners

[0024] The present utility model will be further described below in conjunction with the accompanying drawings and embodiments.

[0025] Please refer to Figures 1-6, embodiments provided by the present utility model: a plant extraction leaching apparatus, comprising a leaching tank 1, support legs 2, a plant feed inlet 3, a solvent inlet 4, a receiving tank 5, a limiting frame 6, a rotating assembly, a first filter plate 7, a guiding frame 8, a second filter plate 9 and a discharge pipe 10; four support legs 2 for support are fixedly connected to the lower end of the receiving tank 5, a circular through groove is formed through the upper end of the receiving tank 5, a rotating assembly adapted to the circular through groove is installed in the receiving tank 5, the upper end of the rotating assembly is fixedly connected to the limiting frame 6, the leaching tank 1 is adapted to the limiting frame 6 and is installed at the upper end of the rotating assembly through the limiting frame 6, a plant feed inlet 3 is installed on the left side of the upper end of the leaching tank 1, a solvent inlet 4 is installed on the right side of the upper end of the leaching tank 1, a first filter plate 7 is installed in the leaching tank 1, a guiding frame 8 is installed at the lower end of the first filter plate 7, a second filter plate 9 adapted to the port is installed at the lower outlet of the guiding frame 8, a discharge pipe 10 is installed at the lower end of the second filter plate 9. The leaching tank 1 is the main container in the plant extraction process, used to accommodate plant materials and solvents. It is adapted to the limiting frame 6 to ensure stability during rotation. A plant feed inlet 3 is provided on the left side of the upper end of the leaching tank 1 for adding plant materials to be extracted. A solvent inlet 4 is provided on the right side of the upper end for adding extraction solvents. The receiving tank 5 is located below the leaching tank 1 and is used to install the rotating assembly. The rotating assembly can drive the leaching tank 1 to rotate, so that the solvent and plants can be fully mixed. The first filter plate 7 is used to preliminarily filter impurities in the extract and block larger solid particles. The guiding frame 8 is used to guide the extract to flow to the second filter plate 9. The second filter plate 9 is used to further filter fine impurities in the extract. The discharge pipe 10 is used to discharge the filtered extract from the leaching apparatus.

[0026] Please refer to Figure 6, in this embodiment, a first rotating support base 11 and a bracket 12 are fixedly connected to the bottom inside the receiving box 5. The bracket 12 is located on the right side of the first rotating support base 11. A first rotating motor 13 is installed at the upper end of the bracket 12. A first coupling 15 is installed at the right end of the connecting shaft 14 and is connected to the output shaft of the first rotating motor 13 through the first coupling 15. The rotating assembly includes a support shaft 16 and a turntable 17. The lower end of the support shaft 16 is rotatably connected to the first rotating support base 11. The upper end of the support shaft 16 is fixedly connected to the turntable 17. An active bevel gear 18 is fixedly connected to the outer wall of the left end of the connecting shaft 14. A driven bevel gear 19 is fixedly connected to the outer wall of the lower end of the support shaft 16. The active bevel gear 18 is meshed with the driven bevel gear 19. The first rotating support base 11 provides a stable support foundation for the rotating assembly to ensure that the support shaft 16 can rotate smoothly. The bracket 12 provides sufficient strength and stability to support the weight of the rotating motor and the vibration during operation. The first rotating motor 13 is the power source for driving the entire rotating assembly to rotate. It transmits torque through the output shaft, thereby driving the leaching tank 1 to rotate to achieve uniform mixing of plant materials and full penetration of the solvent. The connecting shaft 14 is tightly connected to the output shaft of the first rotating motor 13 through the first coupling 15, and then drives the active bevel gear 18 to rotate. The support shaft 16 is the main load-bearing component of the rotating assembly, responsible for transmitting the rotational motion of the motor to the turntable 17 and the leaching tank 1. The turntable 17 rotates as the support shaft 16 rotates. The turntable 17 has a relatively large diameter and strength, and is used to support the leaching tank 1 and the plant materials and solvent inside it. It ensures the stability of the leaching tank 1 during rotation. The active bevel gear 18 and the driven bevel gear 19 are meshed with each other to form a bevel gear transmission structure. This transmission structure can change the rotation direction and transmit torque, thereby realizing the power transmission between the output shaft of the motor and the support shaft 16. The bevel gear transmission also has the advantages of compact structure and stable transmission ratio.

[0027] Please refer to Figure 2 and Figure 3, in this embodiment, second rotating support seats 20 are symmetrically and fixedly connected to the inner wall at the left end of the leaching tank 1 before and after. A second rotating motor 21 is installed at the right end of the leaching tank 1. A second coupling 23 is installed at the right end of the first rotating shaft 22 and is connected to the output shaft of the second rotating motor 21 through the second coupling 23. The left end of the first rotating shaft 22 is rotatably connected to the second rotating support seat 20 at the front side. The left end of the second rotating shaft 24 is rotatably connected to the second rotating support seat 20 at the rear side. The right end of the second rotating shaft 24 extends to the right end of the leaching tank 1. Stirring rollers 25 are fixedly connected to the outer walls of both the first rotating shaft 22 and the second rotating shaft 24. A driving wheel 26 is fixedly connected to the outer wall at the right end of the first rotating shaft 22. A driven wheel 27 is fixedly connected to the outer wall at the right end of the second rotating shaft 24. The driving wheel 26 and the driven wheel 27 are jointly rotatably connected by a belt 28. The second rotating support seats 20 ensure that the first rotating shaft 22 and the second rotating shaft 24 can rotate smoothly, and at the same time bear the forces and vibrations generated during the stirring process. The second rotating motor 21 is the power source for driving the stirring rollers 25 to rotate. It transmits torque through the output shaft, thereby driving the first rotating shaft 22 and the second rotating shaft 24 and the stirring rollers 25 on them to rotate. The first rotating shaft 22 is tightly connected to the output shaft of the second rotating motor 21 through the second coupling 23, and then drives the driving wheel 26 to rotate. The second rotating shaft 24 and the first rotating shaft 22 jointly drive the stirring rollers 25 to rotate. The stirring rollers 25 rotate as the first rotating shaft 22 and the second rotating shaft 24 rotate. Its function is to stir the plant materials and the solvent, promote the mixing between them, and thus improve the extraction efficiency. The driving wheel 26 and the driven wheel 27 are jointly rotatably connected by a belt 28, forming a belt 28 transmission structure. This transmission structure can ensure that the first rotating shaft 22 and the second rotating shaft 24 rotate at the same speed, so as to maintain the synchronous movement of the stirring rollers 25.

[0028] When working, the staff first needs to add the plant raw materials and the solvent into the leaching tank 1 through the plant feed port 3 and the solvent inlet 4 respectively. Next, start the first rotating motor 13 and the second rotating motor 21. The start of the first rotating motor 13 will drive the connecting shaft 14 to rotate, and then the driving bevel gear 18 will rotate. Through the meshing action between the gears, the driven bevel gear 19 is driven to rotate, so that the support shaft 16 and the turntable 17 start to rotate, and thus the leaching tank 1 also rotates accordingly;

[0029] At the same time, the start of the second rotating motor 21 will drive the first rotating shaft 22 to rotate. Under the belt 28 transmission action between the first rotating shaft 22 and the second rotating shaft 24, the second rotating shaft 24 also starts to rotate, so that the stirring rollers 25 on the first rotating shaft 22 and the second rotating shaft 24 start to rotate. The rotation of these stirring rollers 25 will stir the plant materials and the solvent, promote the mixing between them, and thus improve the extraction efficiency;

[0030] Finally, the extract will pass through the double filtration of the first filter plate 7 and the second filter plate 9 to ensure the purity of the extract, and the filtered extract will be discharged from the discharge pipe 10.

[0031] Through the above steps, through the synergistic effect of the rotating assembly and the stirring roller 25, this plant extractor not only promotes the full mixing of plant materials and solvents, but also improves the extraction efficiency. At the same time, the double filtration structure ensures the purity of the extract, provides a reliable guarantee for the plant extraction process, greatly improves the production efficiency and product quality, and solves the problems of slow extraction speed and low efficiency of the plant extractor, which in turn affect the extraction quality.

[0032] The above has described the embodiments of the present invention in detail with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments, and various changes can be made without departing from the spirit of the present invention within the scope of knowledge possessed by those skilled in the art.

Claims

1. Plant extraction leaching apparatus, comprising a leaching tank (1), support feet (2), a plant feed inlet (3) and a solvent inlet (4); characterized in that: It further includes a receiving box (5), a limiting frame (6), a rotating assembly, a first filter plate (7), a guiding frame (8), a second filter plate (9) and a discharge pipe (10); four supporting feet (2) for support are fixedly connected to the lower end of the receiving box (5), a circular through groove is formed through the upper end of the receiving box (5), a rotating assembly adapted to the circular through groove is installed in the receiving box (5), the upper end of the rotating assembly is fixedly connected to the limiting frame (6), the leaching box (1) is adapted to the limiting frame (6) and is installed at the upper end of the rotating assembly through the limiting frame (6), a plant feed port (3) is installed on the left side of the upper end of the leaching box (1), a solvent inlet (4) is installed on the right side of the upper end of the leaching box (1), a first filter plate (7) is installed in the leaching box (1), a guiding frame (8) is installed at the lower end of the first filter plate (7), a second filter plate (9) adapted to the port is installed at the lower end outlet of the guiding frame (8), and a discharge pipe (10) is installed at the lower end of the second filter plate (9).

2. The plant extraction leaching apparatus according to claim 1, wherein: A first rotating support seat (11) and a bracket (12) are fixedly connected to the bottom inside the receiving box (5), the bracket (12) is located on the right side of the first rotating support seat (11), a first rotating motor (13) is installed at the upper end of the bracket (12), a first coupling (15) is installed at the right end of the connecting shaft (14) and is connected to the output shaft of the first rotating motor (13) through the first coupling (15).

3. The plant extraction leaching apparatus according to claim 2, wherein: The rotating assembly includes a support shaft (16) and a turntable (17); the lower end of the support shaft (16) is rotatably connected to the first rotating support seat (11), and the upper end of the support shaft (16) is fixedly connected to the turntable (17).

4. The plant extraction leaching apparatus according to claim 3, characterized in that: A driving bevel gear (18) is fixedly connected to the outer wall of the left end of the connecting shaft (14), a driven bevel gear (19) is fixedly connected to the outer wall of the lower end of the support shaft (16), and the driving bevel gear (18) is meshed with the driven bevel gear (19).

5. The plant extraction leaching apparatus according to claim 4, wherein: Second rotating support seats (20) are symmetrically and fixedly connected to the front and rear inner walls of the left end of the leaching box (1), a second rotating motor (21) is installed at the right end of the leaching box (1), a second coupling (23) is installed at the right end of the first rotating shaft (22) and is connected to the output shaft of the second rotating motor (21) through the second coupling (23), and the left end of the first rotating shaft (22) is rotatably connected to the second rotating support seat (20) located at the front side.

6. The plant extraction leaching apparatus according to claim 5, wherein: The left end of the second rotating shaft (24) is rotatably connected to the second rotating support seat (20) located at the rear side, the right end of the second rotating shaft (24) extends to the right end of the leaching box (1), and stirring rollers (25) are fixedly connected to the outer walls of the first rotating shaft (22) and the second rotating shaft (24).

7. The plant extraction leaching apparatus according to claim 6, characterized in that: A driving wheel (26) is fixedly connected to the outer wall of the right end of the first rotating shaft (22), a driven wheel (27) is fixedly connected to the outer wall of the right end of the second rotating shaft (24), and a belt (28) is rotatably connected to the driving wheel (26) and the driven wheel (27) together.