Solid-liquid separation device for diamond micro-powder

By using a filter plate and a stirring rod in the diamond micropowder separation device combined with the design of the guide plate, using high-pressure gas and the rotation of the stirring rod, the problems of low solid-liquid separation efficiency and inner wall adhesion of the diamond micropowder are solved, and efficient separation and convenient cleaning are achieved.

CN223144222UActive Publication Date: 2025-07-25HENAN HENGXING SCI & TECH CO LTD
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Patent Information

Application Number
CN202422117913.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-30
Publication Date
2025-07-25
Estimated Expiration
2034-08-30

AI Technical Summary

Technical Problem

The solid-liquid separation efficiency of existing diamond powder for diamond wire sand is low and incomplete, and diamond powder is prone to adhere to the inner wall of the filtering equipment and is inconvenient to clean.

Method used

The filter screen is used to separate solid-liquid, and the stirring rod is driven to rotate through the drive device, and the inner wall material is scraped with the guide plate, and the filter is pressed with high-pressure gas to ensure thorough and efficient separation and easy cleaning.

Benefits of technology

The efficient separation of diamond powder and liquid is achieved, which avoids the adhesion of the inner wall, improves the separation efficiency and simplifies the cleaning process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of filtering equipment, in particular to a solid-liquid separation device for diamond micro-powder, which comprises a barrel, an upper sealing cover and a lower sealing cover are detachably arranged at two ends of the barrel respectively, a filter screen plate is arranged between the barrel and the lower sealing cover, and a driving device is fixedly arranged at the top of the upper sealing cover. The output end of the driving device penetrates through the upper sealing cover, extends into the barrel and is fixedly connected with a rotating rod, a plurality of stirring rods are fixedly connected to the rotating rod, guide plates are fixedly arranged at the ends of the stirring rods, the outer sides of the guide plates make contact with the inner wall of the barrel, each guide plate is obliquely arranged from top to bottom along the inner wall of the barrel, and the rotating rod and the guide plates are all located above the filter screen plate. Solid-liquid separation is achieved through the filter screen plate, gas is introduced into the barrel to keep positive pressure, filter pressing is achieved, solid-liquid separation is thorough and efficient, materials in the barrel are stirred, the separation and filtering efficiency is further improved, the inner wall of the barrel is scraped through the material guide plate, residues are prevented from being attached to the inner wall of the barrel, and the service life of the barrel is prolonged. And subsequent cleaning of the barrel and the like is facilitated.
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Description

Technical Field

[0001] The utility model relates to the technical field of filtering equipment, and particularly relates to a solid-liquid separation device for diamond micropowder. Background Technique

[0002] In the preparation process of diamond micropowder for diamond wire sanding, the diamond micropowder needs to be washed with water or pickled with acid multiple times. Each time, it is necessary to separate the diamond micropowder from the liquid to facilitate subsequent processes. Currently, precipitation separation is mostly used. On the one hand, the solid-liquid separation is not thorough, and the remaining liquid will affect the subsequent preparation process. On the other hand, the separation efficiency is low. Although using a filtering device can improve the efficiency, on the one hand, the filtering separation efficiency is still low, and diamond micropowder adheres to its inner wall, etc., which is not convenient for cleaning. Summary of the Invention

[0003] The utility model aims to solve the problems that the existing solid-liquid separation of diamond micropowder for diamond wire sanding uses precipitation separation, which has low efficiency and incomplete separation, and although using a filtering device can improve the efficiency, on the one hand, the filtering separation efficiency is still low, and diamond micropowder adheres to its inner wall, etc., which is not convenient for cleaning. The utility model provides a solid-liquid separation device for diamond micropowder, which realizes solid-liquid separation through a filter mesh plate, introduces high-pressure gas into the cylinder body to ensure thorough and efficient solid-liquid separation, further improves the separation and filtration efficiency by driving the stirring rod to rotate, scrapes the inner wall of the cylinder body through a guide plate to avoid adhesion and residue, and conveys the diamond material towards the direction close to the filter mesh plate, which is convenient for subsequent cleaning of the cylinder body, etc.

[0004] In order to achieve the above object, the technical solution of the utility model is as follows:

[0005] A solid-liquid separation device for diamond micropowder, comprising a cylinder body, an upper cover and a lower cover are detachably arranged at both ends of the cylinder body respectively. Anti-corrosion layers are arranged on the inner walls of the cylinder body, the upper cover and the lower cover to prevent corrosion by acidic liquids. A filter mesh plate is arranged between the cylinder body and the lower cover. A driving device is fixedly arranged on the top of the upper cover. The upper cover is also provided with a feeding port and a main pipe. A pressure gauge is arranged on the main pipe, and an air inlet pipe and an exhaust pipe are respectively communicated. The output end of the driving device penetrates through the upper cover and extends into the cylinder body and is fixedly connected to a rotating rod. A plurality of stirring rods are fixedly connected to the rotating rod. A guide plate is fixedly arranged at the end of each stirring rod. The outer side of the guide plate contacts the inner wall of the cylinder body. Each guide plate is inclined downward from top to bottom along the inner wall of the cylinder body. The rotating rod and the plurality of guide plates are both located above the filter mesh plate. A discharge pipe is communicated at the lower end of the lower cover. The driving device is used to drive the stirring rod to rotate to stir during the solid-liquid separation process to improve the separation efficiency, and the inner wall of the cylinder body is scraped by the guide plate to convey the material towards the direction close to the filter mesh plate.

[0006] Preferably, a handle is fixedly arranged on the upper cover for facilitating the portable movement of the upper cover.

[0007] Preferably, the discharge pipe is connected with a material outlet pipe, and a liquid outlet valve is arranged on the material outlet pipe. The separated liquid is discharged and collected through the material outlet pipe.

[0008] Preferably, a plurality of legs are fixedly arranged on the outer circumference of the lower cover to ensure the stable support of the present utility model.

[0009] Preferably, the driving device is a motor.

[0010] Preferably, first flange plates are fixedly arranged at both ends of the cylinder body. Second flange plates and third flange plates are respectively fixedly arranged on the end faces of the upper cover and the lower cover. The first flange plate and the second flange plate, and the first flange plate and the third flange plate are fixedly connected through a locking mechanism to ensure the fixed and sealed connection between the cylinder body and the upper cover and the lower cover.

[0011] Preferably, the locking mechanism includes a screw rod, a nut, a handle ring, a hinge rod and a limiting member. A plurality of limiting members are fixedly arranged on the arc-shaped sides of the first flange plate, the second flange plate and the third flange plate in a circumferential manner. The limiting member includes two oppositely arranged limiting plates. Hinge rods are rotatably arranged on the corresponding limiting members of the first flange plate, and the hinge rods are rotatably arranged between the corresponding two limiting plates. A screw rod is fixedly connected to the arc-shaped side of the hinge rod. The diameter of the screw rod is smaller than the distance between the adjacent two limiting plates. After the free end of the screw rod passes through the corresponding two limiting plates on the second flange plate or the third flange plate, a nut is sleeved on the screw rod in a threaded manner. A handle ring is fixedly connected to each nut. The handle ring is an annular rod, and the free end of the screw rod extends into the inner side of the corresponding handle ring. The outer diameter of the nut is larger than the distance between the two limiting plates of the corresponding limiting member. During use, the screw rod is rotated to pass through the limiting member on the corresponding second flange plate or the third flange plate, and then the handle ring is rotated to make the nut rotate and move towards the position close to the corresponding hinge rod and be fixed on the limiting member, so as to realize the locking and fixing of the two flange plates.

[0012] Through the above technical solutions, the beneficial effects of the present utility model are as follows:

[0013] 1. The present utility model introduces gas into the cylinder body through the air inlet pipe and performs pressure filtration by using air pressure. Then, the liquid mixed in the diamond micropowder enters the lower cover through the filter mesh plate and is discharged and collected through the material outlet pipe, realizing the rapid separation of the diamond micropowder and the liquid, with high efficiency and thorough separation.

[0014] 2. During the solid-liquid separation process of the present utility model, the motor is started synchronously to drive the rotating rod to drive the stirring rod to rotate, so as to realize the stirring of diamond micropowder, drive the flow of diamond micropowder and liquid, improve the filtration and separation efficiency, and further ensure and improve the water washing or acid washing effect of the diamond micropowder.

[0015] 3. Through the setting of the material guiding plate, while stirring the diamond micropowder and the liquid mixed therein, on the one hand, the material guiding plate conveys the material downward towards the direction close to the filter mesh plate, and on the other hand, it scrapes the material on the inner wall of the cylinder body, reducing or even avoiding the adhesion of diamond micropowder on the inner wall of the cylinder body.

[0016] 4. By rotating the handle ring to lock or loosen the nut, and also driving the screw rod to rotate around the corresponding hinge rod through the handle ring, the locking and fixing of the first flange plate and the second flange plate or the third flange plate can be realized, which is convenient for disassembling and assembling the cylinder body and the upper cover and the lower cover, facilitating the collection of diamond micropowder after solid-liquid separation and the cleaning of the equipment. Brief Description of the Drawings

[0017] Figure 1 is the structural schematic diagram of the present utility model Figure 1 .

[0018] Figure 2 is the structural schematic diagram of the present utility model Figure 2 .

[0019] Figure 3 is the structural schematic diagram of the present utility model Figure 3 .

[0020] Figure 4 is the structural schematic diagram of the upper cover, the stirring rod and the material guiding plate of the present utility model.

[0021] Figure 5 For the present utility model Figure 1 is the enlarged view of part A.

[0022] The reference numerals in the drawings are: 1 is the cylinder body, 2 is the upper cover, 3 is the lower cover, 4 is the filter mesh plate, 5 is the driving device, 6 is the feeding port, 7 is the main pipe, 8 is the pressure gauge, 9 is the inlet pipe, 10 is the exhaust pipe, 11 is the rotating rod, 12 is the stirring rod, 13 is the material guiding plate, 14 is the discharge pipe, 15 is the handle, 16 is the discharge pipe, 17 is the liquid outlet valve, 18 is the support leg, 19 is the first flange plate, 20 is the second flange plate, 21 is the third flange plate, 22 is the screw rod, 23 is the nut, 24 is the handle ring, 25 is the hinge rod, 26 is the limiting plate. Detailed Embodiment

[0023] The present utility model will be further described below in conjunction with the drawings and the detailed embodiment:

[0024] As Figures 1 to 5 shown, this embodiment provides a solid-liquid separation device for diamond micropowder, including a cylinder body 1. Upper and lower covers 2 and 3 are detachably arranged at both ends of the cylinder body 1 respectively. Both the upper cover 2 and the lower cover 3 are hollow hemispherical covers. Anticorrosion layers are provided on the inner walls of the cylinder body 1, the upper cover 2 and the lower cover 3 to prevent corrosion by acidic liquids. For some diamond micropowders after pickling containing acidic liquids, which are likely to cause corrosion damage to the inner walls of the equipment. Therefore, an anticorrosion layer made of polytetrafluoroethylene material is adopted to avoid corrosion damage when the interiors of the cylinder body 1, the upper cover 2 and the lower cover 3 come into contact with acidic liquids. A filter screen plate 4 is arranged between the cylinder body 1 and the lower cover 3. During use, a layer of filter paper is laid above the filter screen plate 4, and then pressure is applied to the cylinder body 1 to achieve solid-liquid separation. The diamond micropowder is left above the filter screen plate 4, and the liquid enters the lower cover 3 through the mesh holes on the filter screen plate 4.

[0025] A driving device 5 is fixedly arranged at the top of the upper cover 2. The driving device 5 is a motor. The output end of the driving device 5 penetrates the upper cover 2 and extends into the cylinder body 1 and is fixedly connected to a rotating rod 11. As Figure 4 shown, a plurality of stirring rods 12 are fixedly connected to the rotating rod 11. By driving the rotating rod 11 to rotate through the driving device 5, the plurality of stirring rods 12 are driven to rotate around the rotating rod 11, realizing the stirring of the materials in the cylinder body 1, further ensuring the water washing or pickling effect of the diamond micropowder, and improving the filtration efficiency. A guide plate 13 is fixedly arranged at the end of the stirring rod 12. The outer side of the guide plate 13 contacts the inner wall of the cylinder body 1. Each guide plate 13 is inclined downward along the inner wall of the cylinder body 1 from top to bottom. The rotating rod 11 and the plurality of guide plates 13 are both located above the filter screen plate 4. When the stirring rod 12 rotates, it drives the guide plate 13 to rotate circumferentially along the inner wall of the cylinder body 1, thereby preventing the materials from adhering to the inner wall of the cylinder body 1. And because the guide plate 13 is integrally arranged in an arc shape and inclined, during the rotation process, it drives the diamond micropowder materials to be conveyed downward, ensuring the filtration and separation effect. In addition, among the upper and lower corresponding plurality of guide plates 13, the lower end of the guide plate 3 located above is lower than the upper end of the adjacent guide plate 13 located below, ensuring the scraping effect on the inner wall of the cylinder body 1, and the arrangement of the guide plate 13 further improves the stirring effect of the materials in the cylinder body 1.

[0026] The upper cover 2 is also provided with a feeding port 6 and a main pipe 7. A pressure gauge 8 is arranged on the main pipe 7, and an air inlet pipe 9 and an exhaust pipe 10 are respectively and communicatively arranged. Valves are arranged on both the air inlet pipe 9 and the exhaust pipe 10. The diamond micropowder material mixed with liquid is added into the equipment (here, the equipment refers to the whole solid-liquid separation equipment composed of the cylinder body 1, the upper cover 2, the lower cover 3, etc.) through the feeding port 6. Subsequently, ensure the equipment is sealed, and gas is introduced into the equipment through the air inlet pipe 9 via the main pipe 7 to achieve positive pressure filtration, that is, solid-liquid separation. The pressure inside the equipment is observed through the pressure gauge 8. After the solid-liquid separation is completed, the high-pressure gas is discharged through the exhaust pipe 10.

[0027] It should be noted that the air inlet pipe 9 can be connected to an air compressor to provide gas for the equipment.

[0028] The upper cover 2 is also fixedly provided with a handle 15, which is convenient for holding when moving the upper cover 2 or performing other operations.

[0029] The lower end of the lower cover 3 is communicatively provided with a discharge pipe 14. The discharge pipe 14 is connected with a discharge pipe 16. A liquid discharge valve 17 is arranged on the discharge pipe 16. During the positive pressure separation process, the liquid in the material in the cylinder body 1 is separated from the diamond micropowder under its own gravity and positive pressure, and after passing through the filter mesh plate 4, it falls into the lower cover 3. At the same time, under the positive pressure, it is discharged and collected through the discharge pipe 14 and then through the discharge pipe 16. The opening and closing of the discharge pipe 16 are adjusted through the liquid discharge valve 17.

[0030] A plurality of legs 18 are fixedly arranged on the outer circumference of the lower cover 3 for supporting the whole solid-liquid separation device.

[0031] First flange plates 19 are fixedly arranged at both ends of the cylinder body 1. Second flange plates 20 and third flange plates 21 are respectively fixedly arranged on the end faces of the upper cover 2 and the lower cover 3. The first flange plate 19 and the second flange plate 20, and the first flange plate 19 and the third flange plate 21 are fixedly connected through a locking mechanism. At the same time, the sealing connection between the cylinder body 1 and the upper cover 2, and the cylinder body 1 and the lower cover 3 is realized through the cooperation of the locking mechanism and a plurality of flange plates.

[0032] Such as Figure 5As shown, the locking mechanism includes a screw rod 22, a nut 23, a handle ring 24, a hinged rod 25 and a limiting member. A plurality of limiting members are fixedly arranged circumferentially on the arc-shaped sides of the first flange plate 19, the second flange plate 20 and the third flange plate 21. The limiting members on the adjacent and corresponding first flange plate 19 and second flange plate 20 are vertically corresponding, and the limiting members on the adjacent and corresponding first flange plate 19 and third flange plate 21 are vertically corresponding. The limiting member includes two oppositely arranged limiting plates 26. A hinged rod 25 is rotatably arranged on the limiting member corresponding to the first flange plate 19. The hinged rod 25 is rotatably arranged between the corresponding two limiting plates 26. A screw rod 22 is fixedly connected to the arc-shaped side of the hinged rod 25. The diameter of the screw rod 22 is smaller than the distance between the adjacent two limiting plates 26. After the free end of the screw rod 22 passes through the corresponding two limiting plates 26 on the second flange plate 20 or the third flange plate 21, a nut 23 is sleeved on the screw thread. By rotating the nut 23 to make it press against the corresponding limiting member, the adjacent two flange plates are locked. The nut 23 is fixedly connected with a handle ring 24. The handle ring 24 is an annular rod, and the free ends of the screw rod 22 extend into the inner side of the corresponding handle ring 24. The outer diameter of the nut is larger than the distance between the two limiting plates 26 of the corresponding limiting member. The nut 23 can be conveniently rotated through the handle ring 24. At the same time, when the solid-liquid separation device needs to be disassembled, the handle ring 24 is rotated in the reverse direction to loosen the locking of the nut 23. Subsequently, the screw rod rotates around the corresponding hinged rod 25, so that the free end of the screw rod 22 moves away from the upper limiting member above it, and the locking of the two flange plates is immediately cancelled.

[0033] During use, first, the locking mechanism is used to ensure the sealed and fixed connection between the cylinder body 1 and the upper sealing plate 2 and the lower sealing plate 3. Subsequently, the feeding port 6 is opened, and the diamond micropowder material mixed with liquid is added into it. Then the feeding port 6 is closed, the valves on the liquid outlet valve 17 and the air inlet pipe 9 are opened, and gas is conveyed to the air inlet pipe 9 through equipment such as an air compressor, so that a positive pressure is formed inside the solid-liquid separation device. Under the action of the positive pressure and the self-gravity of the liquid, the liquid falls through the mesh holes of the filter screen plate 4 into the lower sealing plate 3 and is discharged and collected through the discharge pipe 14 and the discharge pipe 16. During this process, the pressure inside the device can be observed through the pressure gauge 8 subsequently to ensure the pressure filtration effect. During the pressure process, by starting the motor, the stirring rod 12 and the guide plate 13 are driven to rotate, and the material is stirred to flow, further strengthening the pressure filtration effect and reducing or even avoiding the adhesion of the diamond micropowder material on the inner wall of the cylinder body 1.

[0034] After the solid-liquid separation is completed, by loosening the locking mechanism, the first flange plate 19 is separated from the third flange plate 21, and then the cylinder body 1 and the upper cover 2 are removed. The diamond micropowder after the solid-liquid separation is located above the filter mesh plate 4. At the same time, there is a filter paper between the filter mesh plate 4 and the diamond micropowder. On the one hand, it avoids the diamond micropowder being discharged together with the separated liquid due to the too large mesh holes of the filter mesh plate 4, and avoids the contact between the diamond micropowder and the filter mesh plate 4, which is convenient for cleaning the filter mesh plate 4.

[0035] If it is necessary to clean the cylinder body 1, the upper sealing plate 2 and the lower sealing plate 3, the locking mechanisms of the first flange plate 19 and the second flange plate 20 are loosened simultaneously, and then the corresponding devices can be cleaned separately, which is convenient and simple.

[0036] The above-described embodiments are only the preferred embodiments of the present invention, and do not limit the scope of implementation of the present invention. Therefore, any equivalent changes or modifications made according to the structure, features and principles described in the scope of the present invention patent shall be included in the scope of the present invention's patent application.

Claims

1. A solid-liquid separation device for diamond micropowder, characterized in that, It includes a cylinder body (1), with an upper cover (2) and a lower cover (3) detachably arranged at both ends of the cylinder body (1). Anti-corrosion layers are provided on the inner walls of the cylinder body (1), the upper cover (2), and the lower cover (3) to prevent corrosion by acidic liquids. A filter mesh plate (4) is arranged between the cylinder body (1) and the lower cover (3). A driving device (5) is fixedly arranged at the top of the upper cover (2). The upper cover (2) is also provided with a feeding port (6) and a main pipe (7). A pressure gauge (8) is arranged on the main pipe (7), and an air inlet pipe (9) and an exhaust pipe (10) are respectively connected and communicated. The output end of the driving device (5) penetrates through the upper cover (2) and extends into the cylinder body (1) and is fixedly connected to a rotating rod (11). A plurality of stirring rods (12) are fixedly connected to the rotating rod (11). A guiding plate (13) is fixedly arranged at the end of the stirring rod (12). The outer side of the guiding plate (13) contacts the inner wall of the cylinder body (1). Each guiding plate (13) is inclined downward from top to bottom along the inner wall of the cylinder body (1). The rotating rod (11) and the plurality of guiding plates (13) are both located above the filter mesh plate (4). A discharge pipe (14) is connected and communicated at the lower end of the lower cover (3).

2. The solid-liquid separation device for diamond micropowder according to claim 1, characterized in that, A handle (15) is also fixedly arranged on the upper cover (2).

3. The solid-liquid separation device for diamond micropowder according to claim 1, characterized in that, The discharge pipe (14) is connected to a discharge tube (16), and a liquid discharge valve (17) is arranged on the discharge tube (16).

4. A solid-liquid separation device for diamond micropowder according to claim 1, characterized in that, A plurality of legs (18) are fixedly arranged circumferentially on the outer side of the lower cover (3).

5. The solid-liquid separation device for diamond micropowder according to claim 1, characterized in that, The driving device (5) is a motor.

6. The solid-liquid separation device for diamond micropowder according to claim 1, characterized in that, First flange plates (19) are fixedly arranged at both ends of the cylinder body (1). Second flange plates (20) and third flange plates (21) are respectively fixedly arranged on the end faces of the upper cover (2) and the lower cover (3). The first flange plate (19) and the second flange plate (20), and the first flange plate (19) and the third flange plate (21) are fixedly connected through a locking mechanism.

7. A solid-liquid separation device for diamond micropowder according to claim 6, characterized in that, The locking mechanism includes a screw (22), a nut (23), a handle ring (24), a hinged rod (25), and a limiting member. A plurality of limiting members are fixedly arranged circumferentially on the arc-shaped sides of the first flange plate (19), the second flange plate (20), and the third flange plate (21). The limiting member includes two oppositely arranged limiting plates (26). Hinged rods (25) are rotatably arranged on the limiting members corresponding to the first flange plate (19). The hinged rods (25) are rotatably arranged between the corresponding two limiting plates (26). A screw (22) is fixedly connected to the arc-shaped side of the hinged rod (25). The diameter of the screw (22) is smaller than the distance between the adjacent two limiting plates (26). After the free end of the screw (22) passes through the corresponding two limiting plates (26) on the second flange plate (20) or the third flange plate (21), a nut (23) is threadedly sleeved. The nuts (23) are fixedly connected with handle rings (24). The handle ring (24) is an annular rod, and the free ends of the screws (22) all extend into the inner sides of the corresponding handle rings (24). The outer diameter of the nut is larger than the distance between the two limiting plates (26) of the corresponding limiting member.