Integrated device applied to flange detection and rust prevention

Abstract

The utility model discloses a device applied to integration of flange detection and rust prevention, which comprises a processing tank used for containing rust prevention solution, a flange detection assembly and a lifting assembly, the flange detection assembly is arranged above the position of the processing tank, and after the detection process of a flange is completed, the flange detection assembly is connected with the lifting assembly through the lifting assembly. The lifting assembly is used for moving the whole flange detection assembly carrying the detected flange downwards to go deep into the machining groove to complete rust prevention treatment, then the process that the flange on the flange detection assembly is manually carried into the machining groove for rust prevention can be omitted, and therefore the machining production efficiency of flange products is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of flange detection equipment, and particularly relates to a device for integrated flange detection and rust prevention. Background Art

[0002] In the existing flange production process, it is necessary to perform detection (including one or more of the size detection of the grooves and holes in the flange or the detection of impurities or flatness on the flange surface) and rust prevention.

[0003] In specific production applications, the detection of flanges requires independent detection equipment, and the rust prevention treatment of flanges also requires independent rust prevention treatment equipment. This process is generally completed by manual transfer. That is, after the flange detection is completed, it is manually transferred to the rust prevention treatment equipment. Although the above treatment process is fully complete in the process and procedures of flange production applications, there are steps of manual transfer of flange products, resulting in relatively low production efficiency. Summary of the Utility Model

[0004] The utility model aims to solve the technical problems mentioned in the background art and provides a device for integrated flange detection and rust prevention.

[0005] In order to achieve the above purpose, the technical solution of the utility model is as follows:

[0006] A device for integrated flange detection and rust prevention, comprising:

[0007] A processing tank, the inside of the processing tank is used to hold an anti-rust solution;

[0008] A flange detection component, the flange detection component is installed above the position where the processing tank is located, and the flange detection component is used to detect the flange to be detected;

[0009] A lifting component, the lifting device is installed in the processing tank and connected to the flange detection component, and the lifting component is used to drive the entire flange detection component to rise or fall.

[0010] Compared with the prior art, the device for integrated flange detection and rust prevention of the utility model includes a processing tank for holding an anti-rust solution, a flange detection component and a lifting component. By installing the flange detection component above the position where the processing tank is located, after the detection process of the flange is completed, the lifting component is used to lower the entire flange detection component carrying the flange after the detection process into the processing tank to complete the rust prevention treatment. Furthermore, it is possible to omit the process of manually transporting the flange after the detection process on the flange detection component into the processing tank for rust prevention, thereby improving the processing and production efficiency of flange products.

[0011] Further, the lifting assembly includes:

[0012] A U-shaped frame, and a space area for placing the flange detection assembly is formed inside the frame;

[0013] An elastic member disposed at the bottom of the frame, and the flange detection assembly is installed above the elastic member;

[0014] A downward pushing member disposed at the top of the frame, the downward pushing member is arranged opposite to the elastic member, and the downward pushing member is used to push the flange detection assembly and make the flange detection assembly elastically move downward as a whole through the elastic member.

[0015] Further, the elastic member includes:

[0016] Multiple upright columns, and the multiple upright columns are standingly arranged at the bottom of the frame;

[0017] Multiple springs, and the multiple springs are sleeved and installed on each upright column one by one;

[0018] A part of the flange detection assembly penetrates through the upright column and is placed above the spring.

[0019] Further, the downward pushing member includes:

[0020] Multiple guiding units disposed at the top of the frame, the guiding unit includes a guiding cylinder at the top of the frame and a guiding column disposed inside the guiding cylinder and extending towards the space area;

[0021] A pushing flat plate, and the pushing flat plate is fixedly connected to the lower end of the guiding column;

[0022] A driving cylinder disposed at the top of the frame, and the driving end of the driving cylinder can abut against the pushing flat plate.

[0023] Further, a disc adapted to the shape of the flange product to be detected is configured below the pushing flat plate.

[0024] Further, the flange detection assembly includes:

[0025] A detection flat plate, and a detection station for placing the flange to be detected is configured on the detection flat plate;

[0026] Multiple convex columns disposed on the detection flat plate, and the multiple convex columns are arranged on the periphery of the detection station.

[0027] Further, the flange detection assembly further includes:

[0028] Multiple positioning columns, the positioning columns penetrate through the detection flat plate, and the positioning columns are used to connect to an external structure to position the detection flat plate.

[0029] Further, a drying tank is arranged on the outer periphery of the processing tank.

[0030] Further, the device further includes:

[0031] A moving trolley, on which a working platform is configured;

[0032] The processing tank, the flange detection assembly and the lifting assembly are installed on the working platform.

[0033] For better understanding and implementation, the present utility model will be described in detail below with reference to the accompanying drawings. Description of the Drawings

[0034] Figure 1 is a schematic diagram of the overall structure of a device for flange detection and rust prevention integration in this embodiment;

[0035] Figure 2 is a schematic diagram of the structure when showing the composition state of the flange detection assembly and the lifting assembly in a device for flange detection and rust prevention integration in this embodiment. Detailed Embodiment

[0036] In order to better elaborate the present utility model, the present utility model will be further described in detail below with reference to the accompanying drawings.

[0037] It should be clear that the described embodiments are only a part of the embodiments of the present application, rather than all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope protected by the embodiments of the present application.

[0038] The terms used in the embodiments of the present application are only for the purpose of describing specific embodiments, and are not intended to limit the embodiments of the present application. The singular forms of "a", "the" and "said" used in the embodiments of the present application and the appended claims are also intended to include the plural forms unless the context clearly indicates otherwise. It should also be understood that the term "and / or" used herein refers to and includes any or all possible combinations of one or more of the associated listed items.

[0039] When the following description refers to the accompanying drawings, unless otherwise indicated, the same numbers in different drawings represent the same or similar elements. The embodiments described in the following exemplary embodiments do not represent all embodiments consistent with the present application. On the contrary, they are merely examples of devices and methods consistent with some aspects of the present application as detailed in the appended claims. In the description of the present application, it should be understood that the terms "first", "second", "third", etc. are only used to distinguish similar objects and do not have to be used to describe a specific order or sequence, nor can they be understood as indicating or implying relative importance. For those of ordinary skill in the art, the specific meanings of the above terms in the present application can be understood according to specific circumstances.

[0040] In addition, in the description of the present application, unless otherwise specified, "a plurality of" means two or more. "And / or" describes the association relationship of associated objects and indicates that three relationships can exist. For example, A and / or B can represent three situations: A exists alone, A and B exist simultaneously, and B exists alone. The character " / " generally represents an "or" relationship between the associated objects before and after.

[0041] As a preferred embodiment of the present application, as Figure 1 shown, a device applied to the integration of flange detection and rust prevention includes:

[0042] A processing tank 1, the inside of the processing tank 1 is used to hold an anti-rust solution;

[0043] A flange detection component 2, the flange detection component 2 is installed above the position where the processing tank 1 is located, and the flange detection component 2 is used to detect the flange to be detected. In this embodiment, the flange detection component 2 can be one of an automated component or a worker operation tool, both of which can be used to detect surface impurities and flatness of the flange to be detected. As a specific example, in this embodiment, the flange detection component 2 is a manual operation tool, and the worker can use the naked eye to observe the surface impurities and flatness of the flange to be detected when using the flange detection component 2. In addition, it should be noted that the flange detection component 2 is a tool for realizing the detection function of the flange to be detected, and the process steps for realizing surface impurity and flatness detection are already open to the public in the existing application technology;

[0044] A lifting component 3, the lifting device is installed in the processing tank 1 and is connected to the flange detection component 2, and the lifting component 3 is used to drive the entire flange detection component 2 to rise or fall.

[0045] An apparatus for flange detection and rust prevention integrated in this embodiment includes a processing tank 1 for loading rust prevention solution, a flange detection component 2, and a lifting component 3. By installing the flange detection component 2 above the position where the processing tank 1 is located, after the flange detection process is completed, the lifting component 3 is used to move the flange detection component 2 carrying the flange after the detection process as a whole downward and deeply into the processing tank 1 to complete the rust prevention treatment. Thus, it is possible to omit the process of manually transporting the flange after the detection process on the flange detection component 2 into the processing tank 1 for the rust prevention process, thereby improving the processing and production efficiency of flange products.

[0046] In this embodiment, as Figure 2 shown, the lifting component 3 includes:

[0047] A U-shaped frame 31, the frame 31 includes an upper top plate 311, vertical plates 312, and a lower bottom plate 313. The upper and lower ends of the vertical plates 312 are fixedly connected to the edges of the upper top plate 311 and the lower bottom plate 313 to form the frame 31. A space area 310 for placing the flange detection component 2 is formed inside the frame 31 and surrounded by the upper top plate 311, vertical plates 312, and lower bottom plate 313;

[0048] An elastic member provided at the bottom of the frame 31, the elastic member is installed on the lower bottom plate 313, and the flange detection component 2 is installed above the elastic member;

[0049] A downward pushing member provided at the top of the frame 31, the downward pushing member is installed on the upper top plate 311, the downward pushing member is arranged in alignment with the elastic member, and the downward pushing member is used to push the flange detection component 2 and make the flange detection component 2 elastically move downward as a whole through the elastic member, so that the flange that has been completely detected on the flange detection component 2 can penetrate into the processing tank 1 and be immersed in the rust prevention solution injected into the processing tank 1.

[0050] In the lifting component 3 applied in this embodiment, specifically, the elastic member includes:

[0051] Multiple columns 321, multiple columns 321 are standingly arranged at the bottom of the frame 31;

[0052] Multiple springs 322, multiple springs 322 are sleeved and installed on each column 321 one by one, that is, each column 321 is sleeved with one spring 322;

[0053] A part of the flange detection component 2 penetrates through the column 321 and is placed above the spring 322. When the flange detection component 2 is pressed as a whole, it can move downward, and the flange detection component 2 can also be elastically reset upward through the spring 322.

[0054] Furthermore, it can be further known that when the flange detection component 2 is pushed downward by the downward pushing member and moves deep into the processing groove 1 for rust prevention processing, the spring 322 is in a compressed stress state. After the rust prevention processing is completed, the downward pushing member gradually releases the thrust on the flange detection component 2, and the flange detection component 2 is reset through the spring 322 and moves out of the rust prevention solution in the processing groove 1.

[0055] In addition, specifically, the downward pushing member includes:

[0056] A plurality of guiding units 331 arranged on the top of the frame 31. The guiding unit 331 includes a guiding cylinder on the top of the frame 31 and a guiding column arranged in the guiding cylinder and extending into the space area 310;

[0057] A pushing plate 332, which is fixedly connected to the lower end of the guiding column;

[0058] A driving cylinder 333 arranged on the top of the frame 31, and the driving end of the driving cylinder 333 can abut against the pushing plate 332.

[0059] The function of the guiding unit 331 is to constrain the extending direction of the driving end of the driving cylinder 333 to be consistent with the moving direction of the guiding column in the guiding unit 331; the pushing plate 332 is used to make surface contact with the whole flange detection component 2 when pushing the whole flange detection component 2 downward, so as to avoid the edge of the flange detection component 2 being stressed and causing it to deviate laterally when moving downward. The purpose of setting the pushing plate 332 is to prevent point stress between the driving end of the driving cylinder 333 and the flange detection component 2, so that the flange detection component 2 does not move downward as a whole smoothly during the downward movement, and to prevent the state of the flange detection component 2 after resetting through the spring 322 not being a flat state after the subsequent reset work of the flange detection component 2.

[0060] In addition, a disc 334 adapted to the shape of the flange product to be detected is configured below the pushing plate 332, so that the shapes of the disc 334 and the pushing plate 332 can fit.

[0061] As the component structure of the flange detection component 2 applied in this embodiment, the flange detection component 2 includes:

[0062] A detection plate 21, and a detection station 211 for placing the flange to be detected is configured on the detection plate 21;

[0063] A plurality of convex columns 22 are provided on the detection flat plate 21. The plurality of convex columns 22 are arranged on the outer periphery of the detection station 211. The convex columns 22 are used to place and position the flange to be detected. In an exemplary application of this embodiment, for example: three convex columns 22 are provided. Similarly, three holes are also opened in the flange to be detected. When the flange to be detected is placed on the detection station 211, the three holes are respectively placed in the three holes, so as to stably place the flange to be detected.

[0064] In addition, the flange detection assembly 2 further includes:

[0065] A plurality of positioning columns 23, the positioning columns 23 penetrate through the detection flat plate 21. The positioning columns 23 are used to connect to an external structure to position the detection flat plate 21. The positioning columns 23 have a guiding function, which is equivalent to restricting the up and down movement direction of the detection flat plate 21 in the extending direction of the positioning columns 23 to prevent the detection flat plate 21 from shifting.

[0066] In this embodiment, in order to facilitate the flange after detection to be soaked in the rust prevention solution in the processing tank 1 and then dried, a drying tank 11 is provided on the outer periphery of the processing tank 1, that is, as Figure 1 shown.

[0067] In this embodiment, as Figure 1 shown, the device further includes:

[0068] A mobile trolley 4, a working platform is configured on the mobile trolley 4. The processing tank 1, the flange detection assembly 2 and the lifting assembly 3 are installed on the working platform, which is used to facilitate the overall space handling of the device.

[0069] According to the disclosure and teaching of the above specification, those skilled in the art to which the present invention pertains can also make changes and modifications to the above embodiments. Therefore, the present invention is not limited to the specific embodiments disclosed and described above. Some modifications and changes to the present invention should also fall within the protection scope of the claims of the present invention. In addition, although some specific terms are used in this specification, these terms are only for convenience of description and do not constitute any limitation to the present invention.

Claims

1. A device applied to the integration of flange detection and rust prevention, characterized in that, Comprising: A processing groove, in which an anti-rust solution is to be loaded; A flange detection component, which is installed above the position where the processing groove is located, and is used to detect the flange to be detected; A lifting component, which is installed in the processing groove and connected to the flange detection component, and is used to drive the overall rise or fall of the flange detection component.

2. The device according to claim 1, characterized in that The lifting component includes: A U-shaped frame, in which a space area for placing the flange detection component is formed; An elastic component arranged at the bottom of the frame, and the flange detection component is installed above the elastic component; A downward pushing component arranged at the top of the frame, which is arranged opposite to the elastic component, and is used to push the flange detection component and make the whole flange detection component elastically move downward through the elastic component.

3. The device according to claim 2, wherein, The elastic component includes: Multiple upright columns, which are standingly arranged at the bottom of the frame; Multiple springs, and multiple springs are sleeved and installed on each upright column one by one; A part of the flange detection component penetrates through the upright column and is placed above the spring.

4. The device according to claim 2, characterized in that ,The downward pushing component includes: Multiple guiding units arranged at the top of the frame, and each guiding unit includes a guiding cylinder at the top of the frame and a guiding column arranged in the guiding cylinder and extending towards the space area; A pushing flat plate, which is fixedly connected to the lower end of the guiding column; A driving air cylinder arranged at the top of the frame, and the driving end of the driving air cylinder can abut against the pushing flat plate.

5. The device according to claim 4, characterized in that: A disc adapted to the shape of the flange product to be detected is configured below the pushing flat plate.

6. The device according to claim 1, characterized in that, The flange detection component includes: A detection flat plate, on which a detection station for placing the flange to be detected is configured; Multiple convex columns arranged on the detection flat plate, and multiple convex columns are arranged on the periphery of the detection station.

7. The device according to claim 6, characterized in that, The flange detection component further includes: Multiple positioning columns, which penetrate through the detection flat plate and are used to connect to an external structure to position the detection flat plate.

8. The device according to claim 1, characterized in that: A drying groove is arranged on the outer periphery of the processing groove.

9. The device according to claim 1, characterized in that, The device further includes: A mobile trolley, on which a working platform is configured; The processing groove, the flange detection component and the lifting component are installed on the working platform.

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