Ash removal device for electric furnace tail gas emission pipeline
By designing the cleaning mechanism and filter mechanism of the ash cleaning device, using high-pressure gas shock and filter mesh bag combined with a suction device, the problem of dust accumulation in the electric furnace exhaust emission pipeline is solved, efficient cleaning and preventing dust from spreading, and emission efficiency and safety are improved.
Patent Information
- Application Number
- CN202421465174.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-25
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2034-06-25
AI Technical Summary
The existing electric furnace exhaust exhaust emission pipelines are prone to accumulate dust after long-term use, resulting in reduced emission efficiency. It is difficult for traditional ash cleaning devices to effectively clean complex bent pipes and easily cause operators to inhale dust.
A cleaning device including a cleaning mechanism, a filter mechanism and a suction mechanism is designed. The pulse valve instantly releases high-pressure gas to impact the dust, and cleans the dust through a filter mesh bag and a suction device to ensure sealing to avoid diffusion of dust.
It realizes efficient cleaning of dust in the inner wall of the pipeline, improves emission efficiency, reduces operational losses, and prevents air pollution.
Smart Images

Figure CN223145498U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electric furnace tail gas treatment, in particular to a dust cleaning device for an electric furnace tail gas discharge pipeline. Background Technique
[0002] An electric furnace is one of the common devices in the metal smelting industry. A large amount of gas will be generated during the process of smelting metal minerals. Since the smelted ore contains more impurities, a large amount of dust particles and the like will be attached to the gas. After the inner wall of the electric furnace tail gas discharge pipe is not cleaned for a long time and is covered with furnace ash, the discharge efficiency of the electric furnace tail gas will be reduced.
[0003] As disclosed in a dust cleaning device for an electric furnace tail gas discharge pipeline with the authorization announcement number CN215142989U, which relates to the technical field of tail gas treatment. The utility model includes a blower, the air outlet of the blower is sleeved with a dust removal cloth bag, a hydraulic telescopic rod is welded to a first connecting block, the first connecting block is rotatably connected to a first dust cleaning mechanism, the first dust cleaning mechanism is rotatably connected to a second dust cleaning mechanism, the peripheral side walls of a first dust cleaning rod and a second dust cleaning rod are both adhered with dust cleaning bristles, the first dust cleaning mechanism and the second dust cleaning mechanism are alternately arranged in sequence, a rubber sleeve is adhered to the peripheral side wall of the ash inlet pipe, and fastening hoop is arranged on the outer side walls of the dust removal cloth bag and the rubber sleeve. By setting the hydraulic telescopic rod, the first dust cleaning mechanism, the second dust cleaning mechanism, the blower and the dust removal cloth bag, the utility model solves the problems that the existing dust cleaning devices for tail gas discharge pipelines generally have difficulty in cleaning complex and curved pipelines and when cleaning the pipelines, dust is directly cleared out of the pipelines and operators will inhale a large amount of furnace ash. Content of the Utility Model
[0004] The purpose of the utility model is to provide a dust cleaning device for an electric furnace tail gas discharge pipeline to solve the problems put forward in the above background technique.
[0005] To achieve the above purpose, the utility model provides the following technical solutions:
[0006] A dust cleaning device for an electric furnace tail gas discharge pipeline includes a dust cleaning mechanism, a filtering mechanism and a suction mechanism. The filtering mechanism is located at the left end of the dust cleaning mechanism, the suction mechanism is located at the left rear end of the dust cleaning mechanism. The dust cleaning mechanism includes an air storage tank, a pulse valve is fixedly installed at the top of the air storage tank, a guide air pipe is fixedly installed at the front end of the pulse valve, an air spraying hole is opened at the top of the guide air pipe, an air inlet joint is fixedly installed at the lower front side of the air storage tank, a first support frame is fixedly installed at the lower side of the air storage tank, and a first fixing screw is fixedly installed on the first support frame.
[0007] Preferably, the filtering mechanism includes an installation cylinder, a first connection disk is fixedly installed at the top of the installation cylinder, and a connection groove is opened on the first connection disk.
[0008] Preferably, a second connection plate is fixedly installed at the bottom end of the installation cylinder. The second connection plate is movably installed on the third connection plate, and a connection screw is fixedly installed on the second connection plate.
[0009] Preferably, the third connection plate is fixedly installed at the top end of the filter cylinder. A filter mesh bag is movably installed inside the filter cylinder, and an exhaust pipe is fixedly installed at the bottom end of the filter cylinder.
[0010] Preferably, a second support frame is fixedly installed on the outer side of the filter cylinder, and a second fixing screw is movably installed on the second support frame.
[0011] Preferably, the suction mechanism includes a suction device. A suction pipe is fixedly installed at the front end of the suction device, and the suction pipe is fixedly installed at the bottom end of the exhaust pipe.
[0012] Preferably, a mounting plate is fixedly installed at the bottom end of the suction device. A mounting hole is provided on the mounting plate, and an exhaust fan is fixedly installed at the top end of the suction device.
[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0014] For the dust cleaning device for an electric furnace tail gas discharge pipeline, by opening the pulse valve to instantaneously release high-pressure gas, the impact force scatters the dust on the inner wall of the discharge pipeline, making the dust cleaning of the inner wall of the discharge pipeline more efficient, and at the same time having low usage loss.
[0015] For the dust cleaning device for an electric furnace tail gas discharge pipeline, by removing the connection screw, the filter mesh bag can be conveniently taken out, making the removed dust easy to clean, and the whole device is sealed, and no large amount of dust will be generated during dust cleaning, avoiding air pollution. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 is the overall structural schematic diagram of the present utility model;
[0017] Figure 2 is the structural schematic diagram of the dust cleaning mechanism of the present utility model;
[0018] Figure 3 is the structural schematic diagram of the filtering mechanism of the present utility model;
[0019] Figure 4 is the structural schematic diagram of the suction mechanism of the present utility model.
[0020] In the figure: 101, dust cleaning mechanism; 102, filtering mechanism; 103, suction mechanism; 104, air storage tank; 105, pulse valve; 106, air duct; 201, air jet hole; 202, air inlet joint; 203, first support frame; 204, first fixing screw; 205, installation cylinder; 206, first connection plate; 301, connection groove; 302, second connection plate; 303, third connection plate; 304, connection screw; 305, filter cartridge; 306, filter mesh bag; 401, exhaust pipe; 402, second support frame; 403, second fixing screw; 404, suction device; 405, suction pipe; 406, mounting plate; 501, mounting hole; 502, exhaust fan. Detailed implementation manners
[0021] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0022] Please refer to Figures 1 - 4 As shown, a technical solution provided by the present invention:
[0023] A dust cleaning device for an electric furnace tail gas discharge pipeline, including a dust cleaning mechanism 101, a filtering mechanism 102 and a suction mechanism 103. The filtering mechanism 102 is located at the left end of the dust cleaning mechanism 101, and the suction mechanism 103 is located at the left rear end of the dust cleaning mechanism 101. The dust cleaning mechanism 101 includes an air storage tank 104. A pulse valve 105 is fixedly installed at the top of the air storage tank 104. An air duct 106 is fixedly installed at the front end of the pulse valve 105. An air jet hole 201 is opened at the top of the air duct 106. An air inlet joint 202 is fixedly installed at the lower front side of the air storage tank 104. A first support frame 203 is fixedly installed under the air storage tank 104. A first fixing screw 204 is fixedly installed on the first support frame 203.
[0024] Through the above solution, the high-pressure gas in the air storage tank is instantaneously released by opening the pulse valve and through the air duct and the air jet hole, so that the dust on the inner wall of the discharge pipeline is blown off. The air storage tank can store and release high-pressure gas. The air storage tank can be injected with high-pressure gas through the air inlet joint and the air compression equipment. The air storage tank can be supported by the first support frame, and the first support frame can be fixed by the first fixing screw.
[0025] In this embodiment, preferably, the filtering mechanism 102 includes a mounting cylinder 205. A first connection disk 206 is fixedly installed at the top end of the mounting cylinder 205, and a connection groove 301 is formed in the first connection disk 206.
[0026] Through the above solution, the air duct can be installed through the mounting cylinder, and the first connection disk and the discharge pipe can be installed through the connection groove, so that the mounting cylinder and the discharge pipe are fixed.
[0027] In this embodiment, preferably, a second connection disk 302 is fixedly installed at the bottom end of the mounting cylinder 205. The second connection disk 302 is movably installed on a third connection disk 303, and a connection screw 304 is fixedly installed on the second connection disk 302.
[0028] Through the above solution, the second connection disk and the third connection disk can be connected through the connection screw, so that the mounting cylinder and the filter cylinder are installed. Moreover, the filter mesh bag can be conveniently replaced by removing the connection screw.
[0029] In this embodiment, preferably, the third connection disk 303 is fixedly installed at the top end of the filter cylinder 305. A filter mesh bag 306 is movably installed inside the filter cylinder 305, and an exhaust pipe 401 is fixedly installed at the bottom end of the filter cylinder 305.
[0030] Through the above solution, the dust in the tail gas can be filtered by the filter mesh bag, and the filtered gas in the filter cylinder can be discharged through the exhaust pipe.
[0031] In this embodiment, preferably, a second support frame 402 is fixedly installed on the outside of the filter cylinder 305, and a second fixing screw 403 is movably installed on the second support frame 402.
[0032] Through the above solution, the second support frame can be fixed through the second fixing screw, and the second support frame can support the filter cylinder.
[0033] In this embodiment, preferably, the suction mechanism 103 includes a suction device 404. A suction pipe 405 is fixedly installed at the front end of the suction device 404, and the suction pipe 405 is fixedly installed at the bottom end of the exhaust pipe 401.
[0034] Through the above solution, the inside of the filter cylinder can be suctioned by the operation of the suction device and through the suction pipe and the exhaust pipe.
[0035] In this embodiment, preferably, a mounting plate 406 is fixedly installed at the bottom end of the suction device 404. A mounting hole 501 is formed in the mounting plate 406, and an exhaust fan 502 is fixedly installed at the top end of the suction device 404.
[0036] Through the above solution, the mounting plate can be mounted through the mounting holes, so that the suction device is fixed, and the filtered gas sucked into the suction device can be discharged through the exhaust fan.
[0037] When the dust cleaning device for the electric furnace tail gas discharge pipe of this embodiment is in use, the user connects the first connecting plate 206 to the discharge pipe through the connecting groove 301, and then installs the air guide pipe 106 through the mounting cylinder 205 into the exhaust pipe 401. At this time, the filter mesh bag 306 is installed into the filter cylinder 305, and the second connecting plate 302 and the third connecting plate 303 are connected through the connecting screws 304, so that the mounting cylinder 205 and the filter cylinder 305 are completed. After the installation, the first support frame 203 is fixed through the first fixing screw 204 to fix the air storage tank 104, and then the second support frame 402 is fixed through the second fixing screw 403 to fix the filter cylinder 305. Then, the suction pipe 405 and the exhaust pipe 401 are connected. After the connection, it is connected to the air compression device through the air inlet joint 202, and high-pressure gas is injected into the air storage tank 104 through the air compression device. When the tail gas is discharged, the suction device 404 works to suck the inside of the filter cylinder 305 through the suction pipe 405 and the exhaust pipe 401, so that the tail gas is driven into the filter mesh bag 306 to filter the dust. Since the dust in the electric furnace tail gas will adhere in the discharge pipe, so that the dust cannot all enter the filter mesh bag 306. At this time, the pulse valve 105 is opened to instantaneously release the high-pressure gas in the air storage tank 104 through the air injection holes 201. The impact force of the instantaneous release makes the dust on the inner wall of the discharge pipe dispersed, and with the suction of the suction device 404, the dust all enters the filter mesh bag 306. The filtered gas enters the filter and is discharged through the exhaust fan 502.
[0038] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. The above embodiments and the descriptions in the specification are only the preferred examples of the present invention and are not used to limit the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection required by the present invention is defined by the appended claims and their equivalents.
Claims
1. A dust cleaning device for an electric furnace tail gas discharge pipeline, characterized in that: It includes a dust cleaning mechanism (101), a filtering mechanism (102) and a suction mechanism (103). The filtering mechanism (102) is located at the left end of the dust cleaning mechanism (101), and the suction mechanism (103) is located at the left side of the rear end of the dust cleaning mechanism (101). The dust cleaning mechanism (101) includes an air storage tank (104). A pulse valve (105) is fixedly installed at the top of the air storage tank (104). An air guide pipe (106) is fixedly installed at the front end of the pulse valve (105). An air jet hole (201) is opened at the top of the air guide pipe (106). An air inlet joint (202) is fixedly installed at the lower side of the front end of the air storage tank (104). A first support frame (203) is fixedly installed at the lower side of the air storage tank (104). A first fixing screw (204) is fixedly installed on the first support frame (203); The suction mechanism (103) includes a suction device (404). A suction pipe (405) is fixedly installed at the front end of the suction device (404). The suction pipe (405) is fixedly installed at the bottom end of the exhaust pipe (401). An installation plate (406) is fixedly installed at the bottom end of the suction device (404). An installation hole (501) is opened on the installation plate (406). An exhaust fan (502) is fixedly installed at the top end of the suction device (404).
2. The dust cleaning device for an electric furnace tail gas discharge pipeline according to claim 1, wherein: The filtering mechanism (102) includes an installation cylinder (205). A first connection disk (206) is fixedly installed at the top of the installation cylinder (205). A connection groove (301) is opened on the first connection disk (206).
3. The dust cleaning device for an electric furnace tail gas discharge pipeline according to claim 2, wherein: A second connection disk (302) is fixedly installed at the bottom end of the installation cylinder (205). The second connection disk (302) is movably installed on a third connection disk (303). A connection screw (304) is fixedly installed on the second connection disk (302).
4. The dust cleaning device for an electric furnace tail gas discharge pipeline according to claim 3, characterized in that: The third connection disk (303) is fixedly installed at the top of a filter cylinder (305). A filter mesh bag (306) is movably installed inside the filter cylinder (305). An exhaust pipe (401) is fixedly installed at the bottom end of the filter cylinder (305).
5. The dust cleaning device for the electric furnace tail gas discharge pipeline according to claim 4, characterized in that: A second support frame (402) is fixedly installed on the outer side of the filter cylinder (305). A second fixing screw (403) is movably installed on the second support frame (402).
Citation Information
Patent Citations
Ash removal device for electric furnace tail gas emission pipeline
CN215142989U