Full-automatic wire clamping equipment for wire harness cutting
By designing a fully automatic wire harness tangent clamping device, using the overall adjustment component and individual adjustment component, the problem of poor adaptability of the wire harness clamping device to wire harnesses of different diameters is solved, and efficient clamping and tangent is achieved.
Patent Information
- Application Number
- CN202421680020.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-16
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2034-07-16
AI Technical Summary
In the prior art, the wire harness clamping device cannot adapt to wire harnesses of different diameters, resulting in low versatility and affecting working efficiency.
A fully automatic wire clamping device for tangent wire harness is designed, including an integral adjustment component and an individual adjustment component. Through the cooperation of hydraulic cylinders and bolts, adjustable clamping of wire harnesses of different diameters is achieved, including the relative movement of the top plate, the bottom plate, the fixing plate and the mating plate, to adapt to wire harnesses of different diameters.
It realizes flexible clamping of wire harnesses of different diameters, improves the versatility of the equipment and tangent efficiency, and reduces cutting errors.
Smart Images
Figure CN223145854U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automotive wire harness processing equipment, in particular to a wire clamping device for fully automatic wire harness tangent cutting. Background Art
[0002] A wire harness refers to a structure composed of a group of wires or cables. Generally, the wire harness is clamped and fixed by a wire harness clamp. The common wire harness clamps are very inconvenient to disassemble, reducing work efficiency.
[0003] The prior art CN218449235U discloses an automotive wire harness fixing clip. Through the positioning mechanism, the operator presses the pressing plate to complete the fixation of the first fixing clip and the second fixing clip. By pulling the handle, the fixation of the positioning block on the vertical rod can be released, facilitating the disassembly of the wire harness clip and improving the passing efficiency.
[0004] However, in the above structure, during actual use, the diameters of wire harnesses are often different. Only corresponding fixing clips can be matched according to the diameter of the wire harness, and wire harnesses of different sizes cannot be fixed, resulting in low versatility. Summary of the Utility Model
[0005] The purpose of the utility model is to provide a wire clamping device for fully automatic wire harness tangent cutting, which solves the problem that during actual use, the diameters of wire harnesses are often different, only corresponding fixing clips can be matched according to the diameter of the wire harness, and wire harnesses of different sizes cannot be fixed, resulting in low versatility.
[0006] To achieve the above purpose, the utility model provides a wire clamping device for fully automatic wire harness tangent cutting, including a fixing mechanism. The fixing mechanism includes two overall adjustment components, a top plate, a bottom plate, two fixing plates, two matching plates, two individual adjustment components, and four mounting pads. The two overall adjustment components are arranged oppositely. The top plate is located between the two overall adjustment components. The bottom plate is located between the two overall adjustment components and below the top plate. The two fixing plates are respectively fixedly connected to the bottom plate and above the bottom plate. The two individual adjustment components are respectively arranged above the fixing plates. The two matching plates are respectively arranged between the top plate and the two fixing plates. The four mounting pads are respectively fixedly connected to the two fixing plates and the two matching plates and are respectively located on the outer side walls of the two fixing plates and the two matching plates.
[0007] Among them, the overall adjustment component includes a mounting block, two hydraulic cylinders, a connecting member, a support plate, and a connecting plate. The mounting block is provided with an upper mounting groove and a lower mounting groove. The two hydraulic cylinders are respectively arranged in the upper mounting groove and the lower mounting groove. The connecting member is fixedly connected between the two hydraulic cylinders, the top plate, and the bottom plate.
[0008] Wherein, the connecting member includes a support plate and a connecting plate. The support plate is fixedly connected to the output end of the hydraulic cylinder in the upper mounting groove, is located above the hydraulic cylinder in the upper mounting groove, and the support plate is fixedly connected to the top plate. The connecting plate is fixedly connected to the output end of the hydraulic cylinder in the lower mounting groove, is located below the hydraulic cylinder in the lower mounting groove, and the connecting plate is fixedly connected to the bottom plate.
[0009] Wherein, the individual adjustment assembly includes two adjustment rods, two springs and a bolt. The bolt is threadedly connected to the top plate, and the bolt penetrates through the top plate and extends above the mating plate. The bolt is fixedly connected to the mating plate. The two adjustment rods are respectively connected between the fixed plate and the mating plate, and the springs are sleeved on the outer side walls of the adjustment rods.
[0010] Wherein, the full-automatic wire harness tangent clamping device further includes two auxiliary mechanisms, and the two auxiliary mechanisms are respectively arranged between the top plate and the bottom plate.
[0011] Wherein, the auxiliary mechanism includes a support block, a connecting block, an outer plate and an inner plate. The support block is fixedly connected to the fixed plate and is located on the outer side wall of the fixed plate. The connecting block is fixedly connected to the mating plate and is located on the outer side wall of the mating plate. The outer plate is fixedly connected to the connecting block and is located below the connecting block. The inner plate is fixedly connected to the support block and is located above the support block, and the inner plate is slidably connected to the outer plate.
[0012] For a full-automatic wire harness tangent clamping device of the present utility model, when it is necessary to clamp and fix a plurality of wire harnesses with the same diameter, by adjusting the two overall adjustment assemblies, driving the top plate and the bottom plate to move in opposite or opposite directions, and then passing the wire harnesses through the two fixed plates and the two mating plates respectively, and adjusting the two overall adjustment assemblies again, so that the two fixed plates and the mating plates can clamp and fix the wire harnesses. When it is necessary to clamp and fix wire harnesses with different diameters, the individual adjustment assembly can be adjusted. The individual adjustment assembly drives one of the mating plates to move vertically alone, passes the wire harness through between the mating plate and the fixed plate, and the mating plate and the fixed plate cooperate with each other to clamp the wire harness, so that the full-automatic wire harness tangent clamping device can perform relative size adjustment according to the different diameters of the wire harnesses, solving the problem that in actual use, the diameters of the wire harnesses are often different, and only corresponding fixed clamps can be matched according to the diameter of the wire harnesses, and wire harnesses of different sizes cannot be fixed, resulting in low versatility. Description of the Drawings
[0013] To more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art.
[0014] Figure 1 It is a schematic structural diagram of the whole of the first embodiment of the present utility model.
[0015] Figure 2 It is a front view of the whole of the first embodiment of the present utility model.
[0016] Figure 3 It is a schematic structural diagram of the mounting block, hydraulic cylinder, support plate, connecting plate, upper mounting groove and lower mounting groove of the first embodiment of the present utility model.
[0017] Figure 4 It is a schematic structural diagram of the whole of the second embodiment of the present utility model.
[0018] Figure 5 is Figure 4 an enlarged view of part A in
[0019] 101 - top plate, 102 - bottom plate, 103 - fixing plate, 104 - mating plate, 105 - mounting block, 106 - hydraulic cylinder, 107 - support plate, 108 - connecting plate, 109 - adjusting rod, 110 - spring, 111 - bolt, 112 - upper mounting groove, 113 - lower mounting groove, 114 - mounting pad, 201 - support block, 202 - connecting block, 203 - outer plate, 204 - inner plate. Detailed Embodiment
[0020] The following will describe in detail the embodiments of the present utility model. The examples of the embodiments are shown in the drawings. The embodiments described below with reference to the drawings are exemplary and are intended to explain the present utility model and should not be construed as a limitation to the present utility model.
[0021] First Embodiment
[0022] Please refer to Figures 1 to 3 , Figure 1 which is a schematic structural diagram of the whole of the first embodiment of the present utility model. Figure 2 It is a front view of the whole of the first embodiment of the present utility model. Figure 3 It is a schematic structural diagram of the mounting block, hydraulic cylinder, support plate, connecting plate, upper mounting groove and lower mounting groove of the first embodiment of the present utility model.
[0023] The utility model provides a wire clamping device for fully automatic wire harness cutting: including a fixing mechanism, the fixing mechanism includes two overall adjustment components, a top plate 101, a bottom plate 102, two fixing plates 103, two matching plates 104, two individual adjustment components and four mounting pads 114. The overall adjustment component includes a mounting block 105, two hydraulic cylinders 106 and a connecting member. The connecting member includes a support plate 107 and a connecting plate 108. The individual adjustment component includes two adjusting rods 109, two springs 110 and bolts 111. Through the above structure, when in actual use, in order to improve the cutting efficiency, multiple groups of wire harnesses are often cut simultaneously. Since the wire harnesses cannot be fixed, they are prone to displacement during the transmission process, thus generating cutting errors.
[0024] For the specific implementation manner, the two overall adjustment components are arranged oppositely. The top plate 101 is located between the two overall adjustment components. The bottom plate 102 is located between the two overall adjustment components and below the top plate 101. The two fixing plates 103 are respectively fixedly connected to the bottom plate 102 and located above the bottom plate 102. The two individual adjustment components are respectively arranged above the fixing plates 103. The two matching plates 104 are respectively arranged between the top plate 101 and the two fixing plates 103. The four mounting pads 114 are respectively fixedly connected to the two fixing plates 103 and the two matching plates 104 and are respectively located on the outer side walls of the two fixing plates 103 and the two matching plates 104. The mounting pads 114 are used to protect the wire harness. When it is necessary to clamp and fix multiple wire harnesses with the same diameter, by adjusting the two overall adjustment components, the top plate 101 and the bottom plate 102 are driven to move towards each other or in opposite directions. Then the wire harnesses are respectively passed through the two fixing plates 103 and the two matching plates 104. The two overall adjustment components are adjusted again so that the two fixing plates 103 and the matching plates 104 can clamp and fix the wire harnesses. When it is necessary to clamp and fix wire harnesses with different diameters, the individual adjustment component can be adjusted. The individual adjustment component drives one of the matching plates 104 to move vertically, thereby changing the clamping size. The wire harness is passed through between the matching plate 104 and the fixing plate 103. The matching plate 104 and the fixing plate 103 cooperate with each other to clamp the wire harness, enabling the wire clamping device for fully automatic wire harness cutting to perform relative size adjustment according to the different diameters of the wire harnesses, solving the problem that in actual use, the diameters of wire harnesses are often different, and only fixing clips corresponding to the wire harness diameter can be used, and wire harnesses with different sizes cannot be fixed, resulting in low versatility.
[0025] Among them, an upper mounting groove 112 and a lower mounting groove 113 are provided on the mounting block 105. Two hydraulic cylinders 106 are respectively arranged in the upper mounting groove 112 and the lower mounting groove 113. The connecting member is located between the two hydraulic cylinders 106, the top plate 101 and the bottom plate 102. The upper mounting groove 112 and the lower mounting groove 113 are used for mounting the hydraulic cylinders 106, and the connecting member is used for connecting the top plate 101 and the bottom plate 102. When encountering wire harnesses of the same diameter, the hydraulic cylinders 106 in the two relatively arranged mounting blocks 105 operate to drive the top plate 101 and the bottom plate 102 to move in opposite or reverse directions respectively, so that the two fixing plates 103 and the two matching plates 104 can clamp and fix the wire harnesses of the same diameter.
[0026] Among them, the support plate 107 is fixedly connected to the output end of the hydraulic cylinder 106 in the upper mounting groove 112 and is located above the hydraulic cylinder 106 in the upper mounting groove 112, and the support plate 107 is fixedly connected to the top plate 101. The connecting plate 108 is fixedly connected to the output end of the hydraulic cylinder 106 in the lower mounting groove 113 and is located below the hydraulic cylinder 106 in the lower mounting groove 113, and the connecting plate 108 is fixedly connected to the bottom plate 102. The support plate 107 is used for connecting the top plate 101, and the connecting plate 108 is used for connecting the bottom plate 102. The hydraulic cylinders 106 in opposite directions operate simultaneously to drive the bottom plate 102 and the top plate 101 to move in opposite or reverse directions, so that the full-automatic wire harness tangent clamping device can be applicable to wire harnesses of different sizes.
[0027] Among them, the bolt 111 is threadedly connected to the top plate 101, and the bolt 111 penetrates through the top plate 101 and extends above the mating plate 104. The bolt 111 is fixedly connected to the mating plate 104, and the bolt 111 penetrates through the top plate 101. The two adjusting rods 109 are respectively connected between the fixed plate 103 and the mating plate 104. The spring 110 is sleeved on the outer side wall of the adjusting rod 109. The adjusting rod 109 is composed of an inner rod and an outer rod, and the inner rod and the outer rod can slide relative to each other. When the diameter of the wire harness is large, by rotating the bolt 111, the bolt 111 moves upward, and the adjusting rod 109 and the spring 110 stretch under the action of elastic force, driving the mating plate 104 to move upward. The wire harness is passed through the mating plate 104 and the fixed plate 103, and the mating plate 104 and the fixed plate 103 cooperate with each other to clamp and fix the wire harness. When the diameter of the wire harness is small, the bolt 111 is rotated in the reverse direction to compress the adjusting rod 109 and the spring 110, so that the mating plate 104 moves vertically downward, and the mating plate 104 and the fixed plate 103 cooperate with each other to clamp and fix the wire harness with a smaller diameter.
[0028] When using a wire harness clamping device for automatic wire harness cutting of the present utility model, the fixed plates 103 and the mating plates 104 can be correspondingly increased according to the number of wire harnesses. When clamping and fixing wire harnesses with the same diameter, the hydraulic cylinders 106 in the upper mounting grooves 112 and the hydraulic cylinders 106 in the lower mounting grooves 113 operate simultaneously, driving the top plate 101 and the bottom plate 102 to move in opposite or reverse directions to clamp the wire harness, so that the wire harness clamping device for automatic wire harness cutting can be applied to various wire harnesses with the same diameter. When the diameters of the wire harnesses are different, in the case of a larger wire harness diameter, by rotating the bolt 111, the bolt 111 moves upward, and the adjusting rod 109 and the spring 110 stretch under the action of elastic force, driving the mating plate 104 to move upward. The wire harness is passed through the mating plate 104 and the fixed plate 103, and the mating plate 104 and the fixed plate 103 cooperate with each other to clamp and fix the wire harness. When the diameter of the wire harness is small, the bolt 111 is rotated in the reverse direction to compress the adjusting rod 109 and the spring 110, so that the mating plate 104 moves vertically downward, and the mating plate 104 and the fixed plate 103 cooperate with each other to clamp and fix the wire harness with a smaller diameter, solving the problem that in actual use, the diameters of wire harnesses are often different, and only corresponding fixed clamps can be matched according to the wire harness diameter size, and wire harnesses of different sizes cannot be fixed, resulting in low versatility.
[0029] Second Embodiment
[0030] Please refer to Figure 4 and Figure 5 ,Figure 4 It is a schematic structural diagram of the whole of the second embodiment of the present utility model. Figure 5 It is Figure 4 an enlarged view of part A in
[0031] On the basis of the first embodiment, a wire clamping device for fully automatic wire harness cutting of the present utility model further includes two said auxiliary mechanisms, and each said auxiliary mechanism includes a support block 201, a connection block 202, an outer plate 203 and an inner plate 204.
[0032] For the specific implementation manner, the two said auxiliary mechanisms are respectively arranged between the top plate 101 and the bottom plate 102, and the auxiliary mechanisms are used to assist in measuring the diameter of the wire harness.
[0033] Wherein, the support block 201 is fixedly connected to the fixed plate 103 and is located on the outer side wall of the fixed plate 103, the connection block 202 is fixedly connected to the mating plate 104 and is located on the outer side wall of the mating plate 104, the outer plate 203 is fixedly connected to the connection block 202 and is located below the connection block 202, the inner plate 204 is fixedly connected to the support block 201 and is located above the support block 201, and the inner plate 204 is slidably connected to the outer plate 203. Scale lines are provided on the outer plate 203 and the inner plate 204. When the distance between the fixed plate 103 and the mating plate 104 changes, the outer plate 203 and the inner plate 204 slide relative to each other, and the operator can record the diameter of the wire harness through the scale lines, which is convenient for subsequent wire cutting.
[0034] What is disclosed above is only one or more preferred embodiments of the present application, and the scope of rights of the present application cannot be limited thereby. Those of ordinary skill in the art can understand the whole or part of the processes of implementing the above embodiments, and the equivalent changes made according to the claims of the present application still fall within the scope covered by the present application.
Claims
1. A wire clamping device for fully automatic wire harness cutting, characterized in that, It includes a fixing mechanism, and the fixing mechanism includes two overall adjustment components, a top plate, a bottom plate, two fixing plates, two mating plates, two individual adjustment components and four mounting pads. The two overall adjustment components are arranged oppositely. The top plate is located between the two overall adjustment components. The bottom plate is located between the two overall adjustment components and below the top plate. The two fixing plates are respectively fixedly connected to the bottom plate and above the bottom plate. The two individual adjustment components are respectively arranged above the fixing plates. The two mating plates are respectively arranged between the top plate and the two fixing plates. The four mounting pads are respectively fixedly connected to the two fixing plates and the two mating plates and are respectively located on the outer side walls of the two fixing plates and the two mating plates.
2. The wire clamping device for fully automatic wire harness cutting according to claim 1, wherein the overall adjustment component includes a mounting block, two hydraulic cylinders, a connecting member, a support plate and a connecting plate. An upper mounting groove and a lower mounting groove are provided on the mounting block. The two hydraulic cylinders are respectively arranged in the upper mounting groove and the lower mounting groove. The connecting member is located between the two hydraulic cylinders, the top plate and the bottom plate.
3. The wire clamping device for fully automatic wire harness cutting according to claim 2, wherein the connecting member includes a support plate and a connecting plate. The support plate is fixedly connected to the output end of the hydraulic cylinder in the upper mounting groove and above the hydraulic cylinder in the upper mounting groove, and the support plate is fixedly connected to the top plate. The connecting plate is fixedly connected to the output end of the hydraulic cylinder in the lower mounting groove and below the hydraulic cylinder in the lower mounting groove, and the connecting plate is fixedly connected to the bottom plate.
4. The wire clamping device for fully automatic wire harness cutting according to claim 1, wherein the individual adjustment component includes two adjustment rods, two springs and a bolt. The bolt is threadedly connected to the top plate and penetrates through the top plate and extends above the mating plate, and the bolt is fixedly connected to the mating plate. The two adjustment rods are respectively connected between the fixing plate and the mating plate. The spring is sleeved on the outer side wall of the adjustment rod.
5. The wire clamping device for fully automatic wire harness cutting according to claim 1, wherein the wire clamping device for fully automatic wire harness cutting further includes two auxiliary mechanisms, and the two auxiliary mechanisms are respectively arranged between the top plate and the bottom plate.
6. The wire clamping device for fully automatic wire harness cutting according to claim 5, wherein the auxiliary mechanism includes a support block, a connecting block, an outer plate and an inner plate. The support block is fixedly connected to the fixing plate and is located on the outer side wall of the fixing plate. The connecting block is fixedly connected to the mating plate and is located on the outer side wall of the mating plate. The outer plate is fixedly connected to the connecting block and is located below the connecting block. The inner plate is fixedly connected to the support block and is located above the support block, and the inner plate is slidably connected to the outer plate.