Irrigation machine for wood alloy
By designing a Wood alloy irrigation machine with electric lifting rods and cameras, the operator's climbing risks and scalding problems are solved, and efficient and safe Wood alloy irrigation is achieved, improving the consistency and safety of finished products.
Patent Information
- Application Number
- CN202422385994.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-29
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2034-09-29
AI Technical Summary
The existing Wood alloy irrigation machine has the safety hazards of operators' climbing, scalding risks, time-consuming and labor-intensive watering, poor consistency of finished products, and volatile toxic substances.
A pouring machine including a mobile vehicle platform, an electric lifting rod, a cantilever bracket, a heating block filling head, a camera and a hot air gun was designed. The position of the heating block filling head was adjusted through the electric lifting rod, and the liquefied Wood alloy was transported using an electric heating hose. Combined with the camera, the filling state was observed and heated and solidified with a hot air gun to achieve remote operation and uniform pouring.
It reduces the risk of climbing workers, reduces the risk of scalds and poisoning, improves watering efficiency and consistency of finished products, and reduces the harm of volatile toxic substances.
Smart Images
Figure CN223145992U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of alloy pouring machines, in particular to a Wood's alloy pouring machine. Background Art
[0002] During the production of nuclear magnetic resonance, it is necessary to pour Wood's alloy. Currently, the operator puts the Wood's alloy into the furnace, waits for it to liquefy when heated to 100 degrees Celsius, scoops it up with a special spoon, climbs up the ladder, and then pours it into the product. Then, while using a hot air gun to heat the pouring position until it solidifies evenly.
[0003] However, due to the high height of the nuclear magnetic resonance magnet in the existing Wood's alloy pouring machine, the operator needs to climb to a high place for pouring, which has a risk of climbing height. And because the liquefaction temperature of Wood's alloy is 80 to 200 °C, there is a risk of scalding and multiple points of the product need to be poured, so multiple pourings are required, which is time-consuming and laborious. The consistency of the poured finished product is also poor. Moreover, Wood's alloy contains toxic substances such as lead and cadmium, and there is a risk of volatilization when heated, which poses a certain safety hazard. Content of the Utility Model
[0004] In view of the deficiencies of the prior art, the utility model provides a Wood's alloy pouring machine, which solves the problems that in the Wood's alloy pouring machine, due to the high height of the nuclear magnetic resonance magnet, the operator needs to climb to a high place for pouring, which has a risk of climbing height, and because the liquefaction temperature of Wood's alloy is 80 to 200 °C, there is a risk of scalding and multiple points of the product need to be poured, so multiple pourings are required, which is time-consuming and laborious. The consistency of the poured finished product is also poor. Moreover, Wood's alloy contains toxic substances such as lead and cadmium, and there is a risk of volatilization when heated, which poses a certain safety hazard.
[0005] To achieve the above objectives, the utility model is realized through the following technical solutions: A Wood's alloy pouring machine includes a mobile vehicle platform. An electric lifting rod and a furnace are successively arranged at the upper end of the mobile vehicle platform. A control electric box is arranged at the rear end of the mobile vehicle platform behind the electric lifting rod. A brake disc is arranged at the upper end of the electric lifting rod. A cantilever bracket is arranged on one side of the upper end of the brake disc. A control box is arranged at the bottom end of the cantilever bracket. A display is arranged at the front end of the control box. A heating block pouring head is arranged at one end of the cantilever bracket. A heat-resistant valve is arranged at the upper end of the heating block pouring head. A camera and a hot air gun are respectively arranged on both sides of the heating block pouring head.
[0006] Preferably, a temperature sensor is arranged at the central position of the front end of the heating block pouring head, and heating rods are arranged at the four ends of the temperature sensor on the outside of the heating block pouring head.
[0007] Preferably, the heating block pouring head is made of copper alloy material. An installation plate is arranged at the rear end of the heating block pouring head. The cantilever bracket and the installation plate are of an integral structure. The heating block pouring head, the hot air gun, and the camera are fixedly connected to the installation plate through bolts.
[0008] Preferably, one side of the brake disc is located at the bottom end of the cantilever bracket and is provided with an air pressure butterfly brake. A clamping groove is provided inside the air pressure butterfly brake on one side of the brake disc, and one side of the brake disc is clamped inside the clamping groove of the air pressure butterfly brake.
[0009] Preferably, a heat-resistant alloy pump is provided at the upper end of the melting furnace. An electric heating hose is provided at the upper end of the heat-resistant alloy pump, and the electric heating hose extends to the inside of the heat-resistant valve.
[0010] Preferably, the electric heating hose is a Teflon tube. A heating mechanism is provided inside the electric heating hose. The heating mechanism uses heating wires and high-temperature resistant wires from the United States and is evenly wound around the outer wall of the throat tube.
[0011] Advantageous Effects
[0012] The present utility model provides a Wood's alloy pouring machine. Compared with the prior art, it has the following advantageous effects:
[0013] The Wood's alloy is liquefied by the melting furnace. An electric heating hose is provided at the upper end of the melting furnace, and the electric heating hose extends to the inside of the heat-resistant valve. Then, the liquefied Wood's alloy is transported through the electric heating hose. During the transportation process, the temperature of the liquefied Wood's alloy is maintained by the heating mechanism. At the same time, sealed pipeline transportation is adopted, reducing the volatilization of the Wood's alloy and reducing the risk of lead and cadmium poisoning for the operator. There is a camera beside the heating block pouring head, which is convenient for the operator to remotely observe the position and pouring state during pouring and the pouring effect. The heating block pouring head is provided with a hot air gun beside it, which can heat the poured product after pouring to make the poured product solidify evenly. An electric lifting rod is provided at the upper end of the mobile vehicle platform. A brake disc is provided at the upper end of the electric lifting rod. One side of the upper end of the brake disc is provided with a cantilever bracket. One side of the brake disc is located at the bottom end of the cantilever bracket and is provided with an air pressure butterfly brake. Then, the electric lifting rod and the brake disc can cooperate with each other, so that the staff can adjust the position of the heating block pouring head according to needs. Description of the Drawings
[0014] Figure 1 is a schematic structural diagram of the whole of the present utility model;
[0015] Figure 2 is a schematic side view structural diagram of the whole of the present utility model;
[0016] Figure 3 is of the present utility model Figure 1 is an enlarged structural diagram of part A in the present utility model.
[0017] In the figure: 1. Mobile vehicle platform; 2. Control electric box; 3. Electric heating hose; 4. Electric lifting rod; 5. Brake disc; 6. Pneumatic butterfly brake; 7. Cantilever bracket; 8. Display; 9. Control box; 10. Heat-resistant alloy pump; 11. Furnace; 12. Hot air gun; 13. Temperature sensor; 14. Heating rod; 15. Camera; 16. Heat-resistant valve; 17. Heating block pouring head. Specific implementation mode
[0018] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present invention.
[0019] Please refer to Figures 1-3 , the present invention provides a technical solution: a Wood alloy pouring machine, including a mobile vehicle platform 1, an electric lifting rod 4 and a furnace 11 are sequentially arranged at the upper end of the mobile vehicle platform 1, a control electric box 2 is arranged at the rear end of the mobile vehicle platform 1 behind the electric lifting rod 4, a brake disc 5 is arranged at the upper end of the electric lifting rod 4, a cantilever bracket 7 is arranged on one side of the upper end of the brake disc 5, a pneumatic butterfly brake 6 is arranged at the bottom end of the cantilever bracket 7 on one side of the brake disc 5, a clamping groove is arranged inside the pneumatic butterfly brake 6 on one side of the brake disc 5, and one side of the brake disc 5 is clamped inside the clamping groove of the pneumatic butterfly brake 6. Furthermore, the electric lifting rod 4 and the brake disc 5 cooperate with each other, so that the staff can adjust the position of the heating block pouring head 17 according to needs;
[0020] A control box 9 is arranged at the bottom end of the cantilever bracket 7, a display 8 is arranged at the front end of the control box 9, a heating block pouring head 17 is arranged at one end of the cantilever bracket 7, a heat-resistant valve 16 is arranged at the upper end of the heating block pouring head 17, a heat-resistant alloy pump 10 is arranged at the upper end of the furnace 11, an electric heating hose 3 is arranged at the upper end of the heat-resistant alloy pump 10, the electric heating hose 3 extends to the inside of the heat-resistant valve 16, the electric heating hose 3 is a Teflon tube, a heating mechanism is arranged inside the electric heating hose 3, and the heating mechanism adopts heating wires and high-temperature resistant wires from the United States and is evenly wound on the outer wall of the throat tube. Furthermore, the liquefied Wood alloy is transported through the electric heating hose 3, and the temperature of the liquefied Wood alloy is maintained by the heating mechanism during the transportation process;
[0021] On both sides of the heating block pouring head 17, a camera 15 and a hot air gun 12 are respectively provided. At the central position of the front end of the heating block pouring head 17, a temperature sensor 13 is provided. Heating rods 14 are provided on the outer sides of the four ends of the temperature sensor 13 and are located outside the heating block pouring head 17. The heating block pouring head 17 is made of copper alloy material. An installation plate is provided at the rear end of the heating block pouring head 17. The cantilever bracket 7 and the installation plate are of an integral structure. The heating block pouring head 17, the hot air gun 12 and the camera 15 are fixedly connected to the installation plate by bolts. Furthermore, there is a camera 15 beside the heating block pouring head 17, which is convenient for the operator to remotely observe the position, pouring state and pouring effect during pouring. And the heating block pouring head 17 has a hot air gun 12 beside it, which can heat the poured product after pouring, so that the poured product solidifies evenly.
[0022] During operation, the power is switched on and the device is started. The Wood's alloy is liquefied by the melting furnace 11. An electric heating hose 3 is provided at the upper end of the melting furnace 11. The electric heating hose 3 extends to the inside of the heat-resistant valve 16. Then, the liquefied Wood's alloy is conveyed through the electric heating hose 3. During the conveying process, the temperature of the liquefied Wood's alloy is maintained by the heating mechanism. At the same time, sealed pipeline conveying is adopted, which reduces the volatilization of the Wood's alloy and reduces the risk of lead and cadmium poisoning for the operator. And there is a camera 15 beside the heating block pouring head 17, which is convenient for the operator to remotely observe the position, pouring state and pouring effect during pouring. And the heating block pouring head 17 has a hot air gun 12 beside it, which can heat the poured product after pouring, so that the poured product solidifies evenly. And there is an electric lifting rod 4 provided on the upper end of the mobile vehicle platform 1. A brake disc 5 is provided at the upper end of the electric lifting rod 4. On one side of the upper end of the brake disc 5, a cantilever bracket 7 is provided. On one side of the brake disc 5 and at the bottom end of the cantilever bracket 7, a pneumatic butterfly brake 6 is provided. Then, through the mutual cooperation of the electric lifting rod 4 and the brake disc 5, the position of the heating block pouring head 17 can be adjusted by the staff according to needs.
[0023] Meanwhile, the content not detailedly described in this specification belongs to the well-known prior art in the art.
Claims
1. A Wood's metal pouring machine, comprising a mobile vehicle platform (1), characterized in that: On the upper end of the mobile vehicle platform (1), an electric lifting rod (4) and a melting furnace (11) are successively arranged. At the rear end of the mobile vehicle platform (1) behind the electric lifting rod (4), a control electric box (2) is provided. At the upper end of the electric lifting rod (4), a brake disc (5) is provided. On one side of the upper end of the brake disc (5), a cantilever bracket (7) is provided. At the bottom end of the cantilever bracket (7), a control box (9) is provided. At the front end of the control box (9), a display (8) is provided. At one end of the cantilever bracket (7), a heating block pouring head (17) is provided. At the upper end of the heating block pouring head (17), a heat-resistant valve (16) is provided. On both sides of the heating block pouring head (17), a camera (15) and a hot air gun (12) are respectively provided.
2. The one kind of Wood's alloy pouring machine according to claim 1, characterized in that: At the central position of the front end of the heating block pouring head (17), a temperature sensor (13) is provided. At the four ends of the temperature sensor (13) on the outer side of the heating block pouring head (17), heating rods (14) are provided.
3. A Wood's alloy pouring machine according to claim 1, characterized in that: The heating block pouring head (17) is made of copper alloy material. At the rear end of the heating block pouring head (17), a mounting plate is provided. The cantilever bracket (7) and the mounting plate are of an integral structure. The heating block pouring head (17), the hot air gun (12), and the camera (15) are fixedly connected to the mounting plate by bolts.
4. A Wood's alloy pouring machine according to claim 1, characterized in that: On one side of the brake disc (5) at the bottom end of the cantilever bracket (7), an air pressure butterfly brake (6) is provided. On one side of the brake disc (5) inside the air pressure butterfly brake (6), a card slot is provided. One side of the brake disc (5) is inserted into the inside of the card slot of the air pressure butterfly brake (6).
5. A Wood's alloy pouring machine according to claim 1, wherein: At the upper end of the melting furnace (11), a heat-resistant alloy pump (10) is provided. At the upper end of the heat-resistant alloy pump (10), an electric heating hose (3) is provided. The electric heating hose (3) extends to the inside of the heat-resistant valve (16).
6. The one kind of Wood's alloy pouring machine according to claim 5, characterized in that: The electric heating hose (3) is a Teflon tube. Inside the electric heating hose (3), a heating mechanism is provided. The heating mechanism uses heating wires and high-temperature resistant wires from the United States and is evenly wound around the outer wall of the hose.