Visual sanding deburring machine

Abstract

The utility model relates to the technical field of deburring machines, and discloses a visual sanding deburring machine which comprises a machine body, a conveying device and a protective support, the conveying device comprises a conveying belt, a sanding belt is movably connected to the middle of the top of the conveying belt, and dust removal devices are fixedly connected to the positions, close to the middle, of the two sides of the top of the conveying belt. A dust removal pipe is fixedly connected to the top of the dust removal device, the protection support comprises a support body, a camera is fixedly connected to the middle of the front face of the interior of the support body, an observation plate is fixedly connected to the bottom of the front face and the back face of the support body, and an observation hole is formed in the front face of the observation plate; the camera is aligned to the direction of the grinding wheel, the running state of the grinding wheel during grinding is monitored in real time and clearly checked, the result is displayed on the man-machine interface, the machining process can be better known, problems can be found in time, parameters are adjusted, and therefore products with higher quality can be machined.

Description

Technical Field

[0001] The utility model relates to the technical field of deburring machines, and more specifically to a visual sanding deburring machine. Background Art

[0002] Deburring is to remove the burrs or flash formed at the intersection of part surfaces. The harm of burrs is particularly obvious, which has gradually attracted people's general attention, and research on the generation mechanism and removal methods of burrs has begun; Deburring machines are widely used for deburring, deflashing, chamfering, rust removal, descaling, pre-treatment before electroplating and removing machining tool marks of small and medium-sized precision parts. Deburring machines have the functions of polishing and brightening, and cleaning performance during deburring, and are especially suitable for solving the problem of deburring of some parts with complex shapes, micro-precision parts, special-shaped and easily deformed thin arms, thin sheets, narrow slots, etc. The biggest advantage of deburring machines is that they do not change the dimensional accuracy of workpieces while deburring, and the appearance and feel are significantly improved.

[0003] Existing deficiencies: Currently, during the construction process of deburring machines, workpieces are often conveyed by sand belts. However, during the conveyance of sand belts, the state of workpieces cannot be accurately observed, and it is impossible to better understand the processing process during deburring; Secondly, dust is easily generated during the deburring process of deburring machines, and the dust is likely to obscure the line of sight during observation in the machine, making it impossible to view the state of the equipment during operation in detail. Summary of the Utility Model

[0004] In order to overcome the above-mentioned defects of the prior art, the utility model provides a visual sanding deburring machine to solve the problems existing in the above background art.

[0005] The utility model provides the following technical solutions: A visual sanding deburring machine includes a machine body, and also includes a conveying device and a protective bracket. The middle part inside the machine body is fixedly connected with a conveying device, the top of the conveying device is fixedly connected with a protective bracket, the middle part inside the protective bracket is movably connected with a grinding device, the bottom of the conveying device is movably connected with an operating component. The conveying device includes a conveyor belt, the middle part of the top of the conveyor belt is movably connected with a sand belt, one side of the back of the conveyor belt is fixedly connected with a power motor, both sides of the front and back of the top of the conveyor belt are fixedly connected with adjustable-height locking device, a deviation-correcting grinding device is fixedly connected to the top of the conveyor belt near the other side, dust removal devices are fixedly connected to both sides of the top of the conveyor belt near the middle, a dust removal pipe is fixedly connected to the top of the dust removal device. The protective bracket includes a bracket main body, a camera is fixedly connected to the middle of the front inside the bracket main body, observation plates are fixedly connected to the bottom of the front and back of the bracket main body, and observation holes are formed in the front of the observation plates.

[0006] Further, a machine door is movably connected to the front of the body. A handle is fixedly connected to the middle of the front of the machine door. A human-machine interface is fixedly connected to the middle of the other side of the front of the machine door. Observation windows are fixedly connected to the bottoms of both sides of the front of the machine door.

[0007] Further, side doors are movably connected to both sides of the body. A control panel is fixedly connected to the middle of the front of the other side of the body. Function buttons are fixedly connected to the other side of the control panel.

[0008] Further, the grinding device includes a grinding motor. A support platform plate is fixedly connected to the bottom of the grinding motor. Servo lifting mechanisms are fixedly connected to the front and back of the top of the support platform plate.

[0009] Further, a connecting block is fixedly connected to the middle of the bottom of the support platform plate. Rotating shafts are movably connected to the front and back of both sides of the bottom of the connecting block. A transmission mechanism is movably connected to the front of one side and the back of the other side of the connecting block. The bottom of the transmission mechanism is movably sleeved on the outside of the rotating shaft. Grinding wheels are fixedly connected to both sides of the rotating shaft.

[0010] Further, the operation component includes an operation bracket. A blower is fixedly connected to the middle of the inner bottom of the operation bracket. An air outlet pipe is fixedly connected to one side of the blower. Conveyor bed lifting mechanisms are fixedly connected to both sides of the inside of the operation bracket.

[0011] Technical effects and advantages of the present utility model:

[0012] 1. By providing a camera in the present utility model, when the grinding device grinds a workpiece, people outside the body can roughly view the running state of the grinding wheel through the observation holes on the observation plate through the observation window. At the same time, the camera also aims at the grinding wheel, monitors and clearly views the running state of the grinding wheel in real time during grinding, and displays the result on the human-machine interface, which is beneficial to better understanding the processing process, timely discovering problems and adjusting parameters, so as to process higher-quality products.

[0013] 2. By providing a dust removal device in the present utility model, when the workpiece passes under the adjustable-height lock device and enters the bottom of the deviation-correcting grinding device, the deviation-correcting grinding device initially grinds the workpiece. The dust generated during this process is sucked by the dust removal device. When the workpiece is conveyed under the grinding wheel and ground, the generated dust will be absorbed by the dust removal devices on both sides and sucked out of the body through the dust removal pipe for collection, which is beneficial to removing the dust generated during grinding and preventing the dust from spreading and affecting the real-time monitoring of the running state inside the machine. Description of the drawings

[0014] Figure 1 It is a schematic diagram of the overall structure of the present utility model.

[0015] Figure 2 This is a schematic diagram of the internal structure of the body of the present utility model.

[0016] Figure 3 This is a schematic diagram of the structure of the transportation device of the present utility model.

[0017] Figure 4 This is a schematic diagram of the structure of the protective bracket of the present utility model.

[0018] Figure 5 This is a schematic diagram of the structure of the grinding device of the present utility model.

[0019] Figure 6 This is a schematic diagram of the structure of the operation component of the present utility model.

[0020] The reference numerals are: 1. Body; 101. Machine door; 102. Handle; 103. Human-machine interface; 104. Observation window; 105. Side door; 106. Control panel; 107. Function button; 2. Transportation device; 201. Conveyor belt; 202. Sand belt; 203. Power motor; 204. Adjustable height lock device; 205. Deviation correction and grinding device; 206. Dust removal device; 207. Dust removal pipe; 3. Protective bracket; 301. Bracket main body; 302. Camera; 303. Observation plate; 304. Observation hole; 4. Grinding device; 401. Grinding motor; 402. Support table board; 403. Servo lifting mechanism; 404. Connecting block; 405. Rotating shaft; 406. Transmission mechanism; 407. Grinding wheel; 5. Operation component; 501. Operation bracket; 502. Fan; 503. Air outlet pipe; 504. Conveyor bed lifting mechanism. Detailed implementation manners

[0021] Next, the technical solutions in the present utility model will be clearly and completely described in conjunction with the drawings in the present utility model. In addition, the forms of each structure recorded in the following implementation manners are only examples, and a visual sanding and deburring machine related to the present utility model is not limited to the structures recorded in the following implementation manners. All other implementation manners obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present utility model.

[0022] Refer to Figures 1-6, the present utility model provides a visual sanding and deburring machine, which includes a machine body 1, and also includes a transportation device 2 and a protective bracket 3. The transportation device 2 is fixedly connected to the middle part inside the machine body 1. The top of the transportation device 2 is fixedly connected to the protective bracket 3. The grinding device 4 is movably connected to the middle part inside the protective bracket 3. The operating assembly 5 is movably connected to the bottom of the transportation device 2. The transportation device 2 includes a conveyor belt 201. A sand belt 202 is movably connected to the middle part of the top of the conveyor belt 201. A power motor 203 is fixedly connected to one side of the back of the conveyor belt 201. Adjustable height locking device 204 is fixedly connected to both sides of the front and back of the top of the conveyor belt 201. A deviation correction and grinding device 205 is fixedly connected to a position near the other side of the top of the conveyor belt 201. Dust removal devices 206 are fixedly connected to both sides of the top of the conveyor belt 201 near the middle part. A dust removal pipe 207 is fixedly connected to the top of the dust removal device 206. The protective bracket 3 includes a bracket main body 301. A camera 302 is fixedly connected to the middle part of the front inside the bracket main body 301. Observation plates 303 are fixedly connected to the bottom of the front and back of the bracket main body 301. Observation holes 304 are opened on the front of the observation plates 303. When the grinding device 4 is grinding the workpiece, people outside the machine body 1 can roughly view the running state of the grinding wheel 407 through the observation window 104 from the observation holes 304 on the observation plates 303. At the same time, the camera 302 is also aligned with the direction of the grinding wheel 407, real-time monitoring and clearly viewing the running state of the grinding wheel 407 during grinding, and displaying the results on the human-machine interface 103, which is beneficial to better understanding the processing process, timely discovering problems and adjusting parameters, so as to process more high-quality products.

[0023] In a preferred embodiment, a machine door 101 is movably connected to the front of the machine body 1. A handle 102 is fixedly connected to the middle part of the front of the machine door 101. A human-machine interface 103 is fixedly connected to the middle part of the other side of the front of the machine door 101. Observation windows 104 are fixedly connected to the bottoms of both sides of the front of the machine door 101.

[0024] In a preferred embodiment, side doors 105 are movably connected to both sides of the machine body 1. A control panel 106 is fixedly connected to the middle part of the front of the other side of the machine body 1. Function buttons 107 are fixedly connected to the other side of the control panel 106. Through the function buttons 107, it is beneficial to start and stop the machine, and to emergently stop the machine operation in case of an accident.

[0025] In a preferred embodiment, the grinding device 4 includes a grinding motor 401. A support platform plate 402 is fixedly connected to the bottom of the grinding motor 401. Servo lifting mechanisms 403 are fixedly connected to the front and back of the top of the support platform plate 402. Through the servo lifting mechanisms 403, it is beneficial to realize the lifting of the support platform plate 402, so that the grinding wheel 407 can be lifted, facilitating the grinding of workpieces with different heights.

[0026] In a preferred embodiment, a connecting block 404 is fixedly connected to the middle of the bottom of the support platen 402. Rotating shafts 405 are movably connected to the front and back of both sides of the bottom of the connecting block 404. A transmission mechanism 406 is movably connected to the front of one side and the back of the other side of the connecting block 404. The bottom of the transmission mechanism 406 is movably sleeved on the outer side of the rotating shaft 405. Grinding wheels 407 are fixedly connected to both sides of the rotating shaft 405. By operating the grinding motor 401, the connecting block 404 rotates, and at the same time drives the transmission mechanism 406 to work. The rotation of the transmission mechanism 406 drives the rotation of the rotating shaft 405, and then drives the grinding wheels 407 to rotate by themselves to grind the object, which is beneficial to make the grinding wheels 407 rotate both by themselves and around the center to grind the workpiece, and improve the quality of the ground workpiece.

[0027] In a preferred embodiment, the operation assembly 5 includes an operation bracket 501. A blower 502 is fixedly connected to the middle of the inner bottom of the operation bracket 501. An air outlet pipe 503 is fixedly connected to one side of the blower 502. Conveyor bed lifting mechanisms 504 are fixedly connected to both sides inside the operation bracket 501.

[0028] Working principle of the utility model: During operation, the control board 106 on the machine body 1 is used to control the operation of the machine. Through the function button 107, the start and stop of the machine can be realized, and in case of an accident, the machine operation can be stopped emergently. When the power motor 203 works, the conveyor belt 201 of the conveying device 2 rotates, and the workpiece to be processed is placed on the abrasive belt 202. The blower 502 sucks air to create a vacuum and discharges the air out of the machine body 1 through the air outlet pipe 503. The conveying device 2 adsorbs the workpiece under negative pressure. The workpiece moves on the conveyor belt 201 as the abrasive belt 202 rotates. The workpiece enters the bottom of the deviation correction and grinding device 205 through the adjustable height locking device 204, and then reaches the bottom of the grinding wheel 407. Through the servo lifting mechanism 403, the support platform plate 402 is lifted and lowered, and then the grinding wheel 407 can be lifted and lowered to facilitate adapting to workpieces of different heights for grinding. When the grinding motor 401 works, the connecting block 404 rotates, and at the same time drives the transmission mechanism 406 to work. The transmission mechanism 406 rotates to drive the rotating shaft 405 to rotate, and then drives the grinding wheel 407 to rotate itself to grind the object, which is beneficial to making the grinding wheel 407 rotate both self-rotationally and revolutionally to grind the workpiece and improve the grinding quality of the workpiece. When the grinding device 4 grinds the workpiece, people outside the machine body 1 can roughly view the running state of the grinding wheel 407 through the observation hole 304 on the observation plate 303 through the observation window 104 on the machine door 101. At the same time, the camera 302 is also aimed at the direction of the grinding wheel 407 to monitor and clearly view the running state of the grinding wheel 407 during grinding in real time, and display the result on the human-machine interface 103, which is beneficial to better understanding the processing process, timely discovering problems and adjusting parameters, so as to process higher-quality products. When the deviation correction and grinding device 205 initially grinds the workpiece, the dust generated during this process is sucked by the dust removal device 206. When the workpiece is conveyed under the grinding wheel 407 for grinding, the generated dust will be absorbed by the dust removal devices 206 on both sides and sucked out of the machine body 1 through the dust removal pipe 207 for collection, which is beneficial to removing the dust generated during the grinding process and preventing the dust from spreading and affecting the real-time monitoring of the running state inside the machine.

[0029] Finally: The above are only the preferred embodiments of the utility model and are not used to limit the utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A visual sanding and deburring machine, comprising a machine body (1), characterized in that: It also includes a transportation device (2) and a protective bracket (3). The transportation device (2) is fixedly connected to the middle part inside the body (1). The protective bracket (3) is fixedly connected to the top of the transportation device (2). The grinding device (4) is movably connected to the middle part inside the protective bracket (3). The operation component (5) is movably connected to the bottom of the transportation device (2). The transportation device (2) includes a conveyor belt (201). A sand belt (202) is movably connected to the middle part of the top of the conveyor belt (201). A power motor (203) is fixedly connected to one side of the back of the conveyor belt (201). Adjustable height lock head devices (204) are fixedly connected to both sides of the front and back of the top of the conveyor belt (201). A deviation correction grinding device (205) is fixedly connected to a position near the other side of the top of the conveyor belt (201). Dust removal devices (206) are fixedly connected to both sides of the top of the conveyor belt (201) near the middle part. A dust removal pipe (207) is fixedly connected to the top of the dust removal device (206). The protective bracket (3) includes a bracket main body (301). A camera (302) is fixedly connected to the middle part of the front inside the bracket main body (301). Observation plates (303) are fixedly connected to the bottom of the front and back of the bracket main body (301). Observation holes (304) are formed in the front of the observation plates (303).

2. The visual sanding and deburring machine according to claim 1, characterized in that: A machine door (101) is movably connected to the front of the body (1). A handle (102) is fixedly connected to the middle part of the front of the machine door (101). A human-machine interface (103) is fixedly connected to the middle part of the other side of the front of the machine door (101). Observation windows (104) are fixedly connected to the bottoms of both sides of the front of the machine door (101).

3. A visual sanding and deburring machine according to claim 2, characterized in that: Side doors (105) are movably connected to both sides of the body (1). A control panel (106) is fixedly connected to the middle part of the front of the other side of the body (1). Function buttons (107) are fixedly connected to the other side of the control panel (106).

4. A visual sanding and deburring machine according to claim 1, characterized in that: The grinding device (4) includes a grinding motor (401). A support platform plate (402) is fixedly connected to the bottom of the grinding motor (401). Servo lifting mechanisms (403) are fixedly connected to the front and back of the top of the support platform plate (402).

5. The visual sanding and deburring machine according to claim 4, wherein: A connecting block (404) is fixedly connected to the middle part of the bottom of the support platform plate (402). Rotating shafts (405) are movably connected to the front and back of both sides of the bottom of the connecting block (404). A transmission mechanism (406) is movably connected to the front of one side and the back of the other side of the connecting block (404). The bottom of the transmission mechanism (406) is movably sleeved on the outside of the rotating shaft (405). Grinding wheels (407) are fixedly connected to both sides of the rotating shaft (405).

6. A visual sanding and deburring machine according to claim 1, wherein: The operation component (5) includes an operation bracket (501). A blower (502) is fixedly connected to the middle part of the bottom inside the operation bracket (501). An air outlet pipe (503) is fixedly connected to one side of the blower (502). Conveyor bed lifting mechanisms (504) are fixedly connected to both sides inside the operation bracket (501).

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