Automatic plate surface red rust removing equipment
Through the automated red rust removal equipment on the surface of the plate, the use of components such as adjustment chutes, baffles, conveying rollers and sandblasting guns to realize automatic rust removal and drying on both sides of the plate, solving the problems of low rust removal efficiency and high manual labor intensity in the existing technology, and improving processing efficiency and applicability.
Patent Information
- Application Number
- CN202422389114.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-30
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2034-09-30
AI Technical Summary
In the prior art, red rust removal equipment on the surface of the plate can only remove rust on one side, which has low rust removal efficiency, and a water sandblasting machine requires manual handheld spray guns to increase labor intensity.
An automated red rust removal equipment on the surface of the plate was designed, using components such as adjustment chutes, baffles, conveying rollers, sandblasting guns and lifting electric push rods to realize automatic rust removal on both sides of the plate. The lifting electric push rods drive the swing of the sandblasting gun to increase the injection range, and combine water-sand impact to remove red rust, and at the same time, it uses a drying box and a blower to automatically dry.
It realizes efficient removal of red rust on both sides of the board, reduces labor intensity, improves processing efficiency, and does not require subsequent flushing, has good drying effect and a wide range of applications.
Smart Images

Figure CN223146902U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sheet processing, in particular to an automatic red rust removing device for the surface of sheets. Background Technique
[0002] Nowadays, with the continuous development of society, iron plates are one of the essential materials in construction. In order to advocate energy conservation, unused iron plates will be recycled and reused. The surfaces of the recycled iron plates are often covered with rust and cannot be directly used. It is necessary to remove rust from the surface of the sheets. Rust removal is a method of removing rust on the metal surface by various means. Rust removal methods can be divided into four categories: manual rust removal, chemical rust removal, ultrasonic rust removal, and mechanical rust removal.
[0003] In the Chinese patent with the application number 202110623827.8 and the name of "an automatic physical rust removal device for the surface of iron plates used in the processing of large parts", this patent realizes the automatic grinding and rust removal of iron plates through the cooperation between the pressing mechanism and the driving mechanism, reducing the labor intensity of people. However, this device can only remove rust from one side of the sheet, and the rust removal efficiency is low. And for the existing water sandblasting machine for rust removal, it often requires manual holding of the spray gun for rust removal, increasing the labor intensity of workers. Summary of the Utility Model
[0004] The utility model provides an automatic red rust removing device for the surface of sheets, which can effectively solve the problem in the above background technique that this patent realizes the automatic grinding and rust removal of iron plates through the cooperation between the pressing mechanism and the driving mechanism, reducing the labor intensity of people. However, this device can only remove rust from one side of the sheet, and the rust removal efficiency is low. And for the existing water sandblasting machine for rust removal, it often requires manual holding of the spray gun for rust removal, increasing the labor intensity of workers.
[0005] To achieve the above object, the utility model provides the following technical solution: an automatic red rust removing device for the surface of sheets, including an assembly table, adjusting chutes are installed on both sides of the top of the assembly table, adjusting sliders are slidably connected to both ends inside the adjusting chutes, baffles are connected to the tops of two adjacent adjusting sliders, conveying rollers are evenly and rotatably installed at the bottoms of the opposite surfaces of the two baffles, and the conveying rollers between the opposite surfaces of the two baffles are distributed staggeredly, and guiding rollers are evenly and rotatably installed on the opposite surfaces of the baffles;
[0006] A communicating port is evenly and penetratingly opened in the middle of one side of the baffle, sandblasting boxes are installed outside the two communicating ports at one end of the baffle, sandblasting guns are evenly and rotatably installed inside the sandblasting boxes, one end of the sandblasting gun is connected to one end of a conveying pipe, and the other end of the conveying pipe is connected to the output end of an external water sandblasting machine;
[0007] A swing gear is connected between two adjacent rotation shafts of the sandblasting guns. One side of the baffle is provided with a lifting electric push rod in the middle between two adjacent sandblasting boxes. The output end of the lifting electric push rod is connected with a swing rack, and the swing rack is engaged with the adjacent swing gear.
[0008] According to the above technical solution, rolling wheels are evenly and rotatably installed at the inner bottom of the adjustment chute. The longitudinal section of the adjustment slider is in the shape of a "work" character. A collection box is placed at the bottom of the assembly table.
[0009] According to the above technical solution, a gear box is installed at the bottom of one side of the baffle. A conveying motor is installed at one end of the gear box. The output end of the conveying motor is connected to the input end of the gear box, and the output end of the gear box is connected to the rotation shaft of the adjacent conveying roller.
[0010] According to the above technical solution, a connecting ear is connected to the middle of the bottom of the baffle. A bidirectional screw rod is rotatably installed in the middle of the top of the assembly table. The two ends of the bidirectional screw rod are respectively connected to the two connecting ears by threads. An adjustment motor is installed in the middle of one side of the assembly table, and the output end of the adjustment motor is connected to one end of the bidirectional screw rod.
[0011] According to the above technical solution, drying boxes are installed outside the two communication ports at the other end of the baffle. Blowing cylinders are evenly and rotatably installed inside the drying boxes. Electric heating wires are installed inside the blowing cylinders. An air collection box is installed on one side of the baffle corresponding to one side of the drying box. An air conveying hose is connected between one end of the blowing cylinder and the adjacent air collection box. A linkage rod is connected between the rotation shaft of the sandblasting gun and the blowing cylinder. Linkage rods are also connected between the rotation shafts of two adjacent blowing cylinders.
[0012] According to the above technical solution, the input ends of the conveying motor, the adjustment motor, the lifting electric push rod and the electric heating wire are electrically connected to the output end of an external controller, and the input end of the external controller is electrically connected to the output end of an external power supply.
[0013] Compared with the prior art, the beneficial effects of the present utility model are:
[0014] 1. There are provided an adjustment chute, a baffle, an adjustment slider, a conveying roller, a gearbox, a conveying motor, a connecting ear, a bidirectional screw, an adjustment motor, a guiding roller, a sandblasting gun, a swing gear, a swing rack, a lifting electric push rod, etc. The conveying roller is driven to rotate by the conveying motor, thereby driving the movement of the plate. In cooperation with the water sand ejected from the sandblasting gun acting on both sides of the plate, the red rust on both sides of the plate is removed. The equipment can remove the red rust on both sides of the plate simultaneously, with high processing efficiency. At the same time, the swing rack is driven to move up and down by the lifting electric push rod, driving the swing gear to rotate reciprocally, and then driving the sandblasting gun to swing, increasing the spraying range of the sandblasting gun and avoiding the generation of dead corners in red rust removal, making the red rust removal effect better. Under the impact of the water sand, the dirt on the surface of the plate can also be cleaned, eliminating the need for subsequent flushing with a water gun, further improving the processing efficiency. At the same time, by controlling the adjustment motor to drive the bidirectional screw to rotate, the distance between the baffles can be controlled, enabling the equipment to be flexibly adjusted according to the thickness of the plate to be processed, with a wide range of applications.
[0015] 2. There are provided a drying box, a blast tube, a heating wire, a gas collecting box, an air delivery hose, a linkage rod, and a collection box. When the plate moves to the position of the blast tube, air is conveyed into the gas collecting box through an external air pump, and then flows through the air delivery hose into the blast tube. When the conveyed gas flows through the blast tube, it is heated by the heating wire and sprayed onto both sides of the plate to dry the plate, removing the water droplets on the surface of the plate. There is no need to transfer the plate for drying separately, with high processing efficiency. At the same time, under the connection and driving action of the linkage rod, the lifting electric push rod can drive the blast tube to swing, increasing the blowing range of the blast tube and making the drying effect better. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The drawings are used to provide a further understanding of the present invention and form a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation to the present invention.
[0017] In the drawings:
[0018] Figure 1 is a three-dimensional structural schematic diagram of the present invention;
[0019] Figure 2 is an installation structural schematic diagram of the sandblasting box of the present invention;
[0020] Figure 3 is an installation structural schematic diagram of the conveying roller of the present invention;
[0021] Figure 4 is an installation structural schematic diagram of the sandblasting gun of the present invention;
[0022] Figure 5 is an installation structural schematic diagram of the blast tube of the present invention;
[0023] Reference numerals in the figure: 1, assembly table; 2, adjustment chute; 3, baffle; 4, adjustment slider; 5, rolling wheel; 6, conveying roller; 7, gearbox; 8, conveying motor; 9, connecting ear; 10, bidirectional screw; 11, adjustment motor; 12, guiding roller; 13, communication port; 14, sandblasting box; 15, sandblasting gun; 16, conveying pipe; 17, swing gear; 18, swing rack; 19, lifting electric push rod; 20, drying box; 21, air duct; 22, heating wire; 23, air collecting box; 24, air conveying hose; 25, linkage rod; 26, collection box. Specific implementation mode
[0024] The preferred embodiments of the present invention will be described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.
[0025] Embodiment: As Figures 1-5 shown, the present invention provides a technical solution for an automated equipment for removing red rust on the surface of a board, including an assembly table 1. On both sides of the top of the assembly table 1, adjustment chutes 2 are installed. At both ends inside the adjustment chutes 2, adjustment sliders 4 are slidably connected. At the top of two adjacent adjustment sliders 4, baffles 3 are connected. At the bottom of the opposite surfaces of the two baffles 3, conveying rollers 6 are evenly rotatably installed. The conveying rollers 6 between the opposite surfaces of the two baffles 3 are staggered. At the bottom inside the adjustment chutes 2, rolling wheels 5 are evenly rotatably installed. The top of the rolling wheels 5 contacts the bottom surface of the adjustment sliders 4, converting sliding friction into rolling friction, making it easier for the adjustment sliders 4 to move inside the adjustment chutes 2. The longitudinal cross-section of the adjustment sliders 4 is in the shape of a "work" character, enabling the adjustment sliders 4 to move stably inside the adjustment chutes 2. On the opposite surfaces of the baffles 3, guiding rollers 12 are evenly rotatably installed. At the bottom of one side of the baffle 3, a gearbox 7 is installed. At one end of the gearbox 7, a conveying motor 8 is installed. The output end of the conveying motor 8 is connected to the input end of the gearbox 7. The output end of the gearbox 7 is connected to the rotating shaft of the adjacent conveying roller 6. Under the connection and driving action of the gearbox 7, the conveying motor 8 can drive all the conveying rollers 6 on one side to rotate, facilitating the control of the conveying rollers 6;
[0026] In the middle of one side of the baffle 3, communication ports 13 are evenly penetrated. Outside the two communication ports 13 at one end of the baffle 3, a sandblasting box 14 is installed. Inside the sandblasting box 14, sandblasting guns 15 are evenly rotatably installed. One end of the sandblasting gun 15 is connected to one end of a conveying pipe 16. The other end of the conveying pipe 16 is connected to the output end of an external water sandblaster. A collection box 26 is placed at the bottom of the assembly table 1. The collection box 26 can collect the sprayed water and sand, preventing the water and sand from falling everywhere;
[0027] A swing gear 17 is connected between the rotating shafts of two adjacent sandblasting guns 15. One side of the baffle 3 is located in the middle of two adjacent sandblasting boxes 14, and a lifting electric push rod 19 is installed. The output end of the lifting electric push rod 19 is connected with a swing rack 18, and the swing rack 18 meshes with the adjacent swing gear 17;
[0028] The middle of the bottom of the baffle 3 is connected with a connecting ear 9. The middle of the top of the assembly table 1 is rotatably installed with a bidirectional screw rod 10. The two ends of the bidirectional screw rod 10 are respectively connected with the two connecting ears 9 through threads. One side of the middle of the assembly table 1 is installed with an adjusting motor 11. The output end of the adjusting motor 11 is connected with one end of the bidirectional screw rod 10. Under the connection and driving action of the bidirectional screw rod 10 and the connecting ear 9, the adjusting motor 11 can drive the baffles 3 on both sides to approach or move away from each other;
[0029] On the outer sides of the two communication ports 13 at the other end of the baffle 3, a drying box 20 is installed. Inside the drying box 20, a blast tube 21 is evenly and rotatably installed. Inside the blast tube 21, a heating wire 22 is installed. The input ends of the conveying motor 8, the adjusting motor 11, the lifting electric push rod 19 and the heating wire 22 are electrically connected to the output end of an external controller, and the input end of the external controller is electrically connected to the output end of an external power supply. Through the external controller, each electrical component can be controlled, which is convenient for the automatic control of the equipment. On one side of the baffle 3 corresponding to one side of the drying box 20, a gas collecting box 23 is installed. A gas conveying hose 24 is connected between one end of the blast tube 21 and the adjacent gas collecting box 23. A linkage rod 25 is connected between the rotating shaft of the sandblasting gun 15 and the blast tube 21. A linkage rod 25 is also connected between the rotating shafts of two adjacent blast tubes 21.
[0030] Working principle and usage process of the utility model: When in use, first, adjust the distance between the baffle plates 3 according to the thickness of the plate to be processed. Start the adjustment motor 11, and the adjustment motor 11 drives the bidirectional screw 10 to rotate. Under the connection and driving action between the bidirectional screw 10 and the connecting ear 9 and the sliding connection between the adjustment slider 4 and the adjustment chute 2, the adjustment motor 11 drives the adjustment baffle plate 3 to move, so that the distance between the conveying rollers 6 on both sides of the two baffle plates 3 can hold the plate. Place the plate on the conveying rollers 6, start the conveying motor 8, and the conveying motor 8 drives the conveying rollers 6 to rotate. The conveying rollers 6 drive the plate to move. The plate first passes through the position of the sandblasting gun 15. The lifting electric push rod 19 and the external water sandblaster are started. The mixture of water and sand is sprayed out from the spraying end of the sandblasting gun 15. The sprayed water sand acts on both sides of the plate, and the red rust on both sides of the plate is removed under the impact of the water sand. After the red rust is removed, the mixed water sand falls into the interior of the collection box 26. At the same time, the lifting electric push rod 19 is started, and the lifting electric push rod 19 drives the swing rack 18 to move up and down. The swing rack 18 drives the swing gear 17 to rotate reciprocally, and then drives the sandblasting gun 15 to swing, increasing the spraying range of the sandblasting gun 15, avoiding the generation of dead corners for red rust removal, and making the red rust removal effect better. Under the impact of the water sand, while the red rust on both sides of the plate can be removed, the dirt on the surface of the plate can also be cleaned, without the need to use a water gun for subsequent flushing, and the processing efficiency is high;
[0031] After the red rust is removed, the conveying rollers 6 drive the plate to continue moving. When the plate moves to the position of the air blower cylinder 21, the external air pump and the heating wire 22 are started. The external air pump conveys air into the air collection box 23, and then flows through the air collection box 23 and the air delivery hose 24 and is conveyed into the air blower cylinder 21. When the conveyed gas flows through the interior of the air blower cylinder 21, it is heated by the heating wire 22 and sprayed towards both sides of the plate. The sprayed hot air dries the plate and removes the water droplets on the surface of the plate. At the same time, under the connection and driving action of the linkage rod 25, the lifting electric push rod 19 drives the air blower cylinder 21 to swing, increasing the blowing range of the air blower cylinder 21, avoiding the generation of blowing dead corners, and making the drying effect better.
[0032] Finally, it should be noted that the above are only preferred examples of the present utility model and are not used to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. An automated equipment for removing red rust on the surface of a plate, comprising an assembly table (1), characterized in that, On both sides of the top of the assembly table (1), adjusting chutes (2) are installed. At both ends inside the adjusting chutes (2), adjusting sliders (4) are slidably connected. On the tops of two adjacent adjusting sliders (4), a baffle (3) is connected. On the bottoms of the opposite faces of the two baffles (3), conveying rollers (6) are evenly and rotatably installed. The conveying rollers (6) between the opposite faces of the two baffles (3) are staggered. On the opposite faces of the baffles (3), guiding rollers (12) are evenly and rotatably installed; In the middle of one side of the baffle (3), communication ports (13) are evenly penetrated. Outside the two communication ports (13) at one end of the baffle (3), a sandblasting box (14) is installed. Inside the sandblasting box (14), sandblasting guns (15) are evenly and rotatably installed. One end of the sandblasting gun (15) is connected to one end of a conveying pipe (16). The other end of the conveying pipe (16) is connected to the output end of an external water sandblaster; Between the rotating shafts of two adjacent sandblasting guns (15), a swinging gear (17) is connected. On one side of the baffle (3) and in the middle between two adjacent sandblasting boxes (14), a lifting electric push rod (19) is installed. The output end of the lifting electric push rod (19) is connected to a swinging rack (18). The swinging rack (18) meshes with the adjacent swinging gear (17).
2. An automated equipment for removing red rust on the surface of a sheet, characterized in that, At the bottom inside of the adjusting chute (2), rolling wheels (5) are evenly and rotatably installed. The longitudinal section shape of the adjusting slider (4) is "I"-shaped. A collection box (26) is placed at the bottom of the assembly table (1).
3. An automated equipment for removing red rust on the surface of a sheet according to claim 1, characterized in that, On the bottom of one side of the baffle (3), a gear box (7) is installed. At one end of the gear box (7), a conveying motor (8) is installed. The output end of the conveying motor (8) is connected to the input end of the gear box (7). The output end of the gear box (7) is connected to the rotating shaft of the adjacent conveying roller (6).
4. An automated sheet surface red rust removal device according to claim 1, characterized in that, In the middle of the bottom of the baffle (3), a connecting ear (9) is connected. In the middle of the top of the assembly table (1), a bidirectional screw rod (10) is rotatably installed. The two ends of the bidirectional screw rod (10) are respectively connected to the two connecting ears (9) by threads. In the middle of one side of the assembly table (1), an adjusting motor (11) is installed. The output end of the adjusting motor (11) is connected to one end of the bidirectional screw rod (10).
5. An automated equipment for removing red rust on the surface of a sheet according to claim 3, characterized in that, Outside the two communication ports (13) at the other end of the baffle (3), a drying box (20) is installed. Inside the drying box (20), air blowing cylinders (21) are evenly and rotatably installed. Inside the air blowing cylinders (21), electric heating wires (22) are installed. On one side of the baffle (3) corresponding to one side of the drying box (20), an air collection box (23) is installed. Between one end of the air blowing cylinder (21) and the adjacent air collection box (23), an air conveying hose (24) is connected. Between the rotating shaft of the sandblasting gun (15) and the air blowing cylinder (21), a linkage rod (25) is connected. Between the rotating shafts of two adjacent air blowing cylinders (21), a linkage rod (25) is also connected.
6. An automated equipment for removing red rust on the surface of a sheet, characterized in that, The input ends of the conveying motor (8), the adjusting motor (11), the lifting electric push rod (19), and the electric heating wire (22) are electrically connected to the output end of an external controller. The input end of the external controller is electrically connected to the output end of an external power supply.
Citation Information
Patent Citations
An automated physical rust removal device for the surface of iron plates used in the processing of large parts
CN113334216B