Wall-mounted in-mold manipulator assembly
By fixing the main beam on the side of the punch, using a wall-mounted manipulator assembly with the left and right translation of the X-axis, up and down movement of the Z-axis, and front and back movement of the Y-axis, the problem of inconvenience of existing manipulators for mold replacement and commissioning and maintenance is solved, and convenient mold replacement and installation is achieved.
Patent Information
- Application Number
- CN202422139010.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-02
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2034-09-02
AI Technical Summary
The existing robots are not convenient to install floor-standing in front of the punching machine, and it is difficult to install, debug and repair the three-dimensional robots.
A wall-mounted mold manipulator assembly is designed, the main beam is fixed on the side of the punch, the X-axis can be translated left and right, the Z-axis can be moved up and down, and the Y-axis can be installed below the Z-axis can be moved back and forth, and the motion control is adopted by PLC.
It realizes mold replacement that does not occupy floor space, which is easy to install, debug and repair, and is suitable for molds of different sizes.
Smart Images

Figure CN223147134U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of manipulators, in particular to a wall-mounted in-mold manipulator assembly. Background Art
[0002] Existing manipulators are used to carry things and transport objects to the destination.
[0003] Existing handling manipulators can play a certain role in handling, but have the following deficiencies:
[0004] 1. Floor-mounted manipulators are placed in front of the punching press, which is not convenient for changing molds;
[0005] 2. The installation, debugging and maintenance of three-dimensional manipulators are extremely inconvenient;
[0006] To solve the above problems, a wall-mounted in-mold manipulator assembly is proposed in this application. Content of the Utility Model
[0007] The purpose of the utility model is to solve the defects existing in the prior art, and a wall-mounted in-mold manipulator assembly is proposed. Its main beam is fixed on the side of the punching press. The X-axis can move left and right, does not occupy the ground space, and is convenient for changing molds; the Z-axis can move up and down, the structural composition is single, and it is convenient for disassembly and assembly; the Y-axis is installed below the Z-axis and can move back and forth, and can be applied to molds of different sizes.
[0008] To achieve the above purpose, the utility model adopts the following technical solutions:
[0009] A wall-mounted in-mold manipulator assembly, including a fixing plate, two connecting plates are fixedly connected to the side wall of the fixing plate, an X-axis translation main beam is slidably connected to one end of the fixing plate away from the connecting plate, two Z-axis up and down material taking mechanisms are slidably connected to the X-axis translation main beam, and a fixing sleeve is fixedly connected to the bottom of each Z-axis up and down material taking mechanism. A Y-axis front and back material taking arm is slidably connected through each fixing sleeve.
[0010] Preferably, two T-shaped rods are fixedly connected to the fixing plate, two sliding grooves are formed on the X-axis translation main beam, and the two T-shaped rods are respectively located in the sliding grooves and slidably connected thereto.
[0011] Preferably, two first sliding rails are fixedly connected to the outer wall of the Z-axis up and down material taking mechanism, two second sliding rails are fixedly connected to the outer wall of the Z-axis up and down material taking mechanism, and the two first sliding rails and the second sliding rails penetrate through the X-axis translation main beam and are slidably connected thereto.
[0012] Preferably, an arc-shaped reinforcing block is fixedly connected between the Z-axis up and down material taking mechanism and the fixing sleeve.
[0013] Preferably, the Y-axis front and rear material taking arm is hollow.
[0014] Preferably, an X-axis motor fixedly connected thereto is provided inside the X-axis translation main beam. Two first pulleys rotatably connected to the X-axis translation main beam are provided inside the X-axis translation main beam. The output shaft of the X-axis motor is coaxially and fixedly connected to one of the first pulleys. A first synchronous belt is sleeved on the two first pulleys. A first connection block is fixedly connected to the outer wall of the first synchronous belt. The first connection block penetrates through the X-axis translation main beam and is slidably connected to the X-axis translation main beam. The first connection block is fixedly connected to the fixing plate.
[0015] Preferably, a Y-axis motor fixedly connected thereto is provided inside the Z-axis up and down material taking mechanism. Two second pulleys rotatably connected to the Z-axis up and down material taking mechanism are provided inside the Z-axis up and down material taking mechanism. The output shaft of the Y-axis motor is coaxially and fixedly connected to one of the second pulleys. A second synchronous belt is sleeved on the two second pulleys. A second connection block is fixedly connected to the outer wall of the second synchronous belt. The second connection block penetrates through the Z-axis up and down material taking mechanism and is slidably connected to the Z-axis up and down material taking mechanism. The second connection block is fixedly connected to the X-axis translation main beam.
[0016] Preferably, a Z-axis motor fixedly connected thereto is provided inside the Y-axis front and rear material taking arm. Two third pulleys rotatably connected to the Y-axis front and rear material taking arm are provided inside the Y-axis front and rear material taking arm. The output shaft of the Z-axis motor is coaxially and fixedly connected to one of the third pulleys. A third synchronous belt is sleeved on the two third pulleys. A third connection block is fixedly connected to the outer wall of the third synchronous belt. The third connection block penetrates through the Y-axis front and rear material taking arm and is slidably connected to the Y-axis front and rear material taking arm. The third connection block is fixedly connected to the fixed sleeve.
[0017] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0018] 1. The main beam is fixed on the side of the punching machine. The X-axis can be translated left and right, without occupying floor space, and is convenient for changing the mold.
[0019] 2. The Z-axis is installed on the main beam and can move up and down. The structure is simple and easy to disassemble and assemble.
[0020] 3. The Y-axis is installed below the Z-axis and can move back and forth, and can be applied to molds of different sizes.
[0021] In summary, the main beam is fixed on the side of the punching machine. The X-axis can be translated left and right, without occupying floor space, and is convenient for changing the mold; the Z-axis can move up and down, the structure is simple and easy to disassemble and assemble; the Y-axis is installed below the Z-axis and can move back and forth, and can be applied to molds of different sizes. Description of the Drawings
[0022] Figure 1The first structural schematic diagram of the wall-mounted in-mold manipulator assembly proposed by the present utility model;
[0023] Figure 2 The second structural schematic diagram of the wall-mounted in-mold manipulator assembly proposed by the present utility model;
[0024] Figure 3 The schematic diagram of the movement in the X-axis direction in the wall-mounted in-mold manipulator assembly proposed by the present utility model;
[0025] Figure 4 The schematic diagram of the movement in the Y-axis direction in the wall-mounted in-mold manipulator assembly proposed by the present utility model;
[0026] Figure 5 The schematic diagram of the movement in the Z-axis direction in the wall-mounted in-mold manipulator assembly proposed by the present utility model.
[0027] In the figure: 1 connecting plate, 2 fixing plate, 3 Z-axis up and down material taking mechanism, 4 Y-axis front and back material taking arm, 5 X-axis translation main beam, 6 fixing sleeve, 7 mounting hole, 8 T-shaped rod, 9 first slide rail, 10 arc-shaped reinforcing block, 11 second slide rail, 12 X-axis motor, 13 first pulley, 14 first synchronous belt, 15 Y-axis motor, 16 second pulley, 17 second synchronous belt, 18 Z-axis motor, 19 third pulley, 20 third synchronous belt. Specific embodiments
[0028] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments.
[0029] Refer to Figures 1 - 5 , the wall-mounted in-mold manipulator assembly includes a fixing plate 2. Two connecting plates 1 are fixedly connected to the side wall of the fixing plate 2. Six mounting holes 7 are penetrated through the connecting plates 1. The connecting plates 1 can be installed and fixed to the punching machine through the cooperation of bolts and the mounting holes 7. The connecting plates 1 are used for connecting the main beam and the punching machine.
[0030] One end of the fixed plate 2 away from the connecting plate 1 is slidably connected with an X-axis translation main beam 5. Two T-shaped rods 8 are fixedly connected to the fixed plate 2. Two sliding grooves are formed in the X-axis translation main beam 5. The two T-shaped rods 8 are respectively located in the sliding grooves and slidably connected thereto, enabling movement in the X-axis direction. An X-axis motor 12 fixedly connected thereto is provided in the X-axis translation main beam 5. Two first belt pulleys 13 rotatably connected thereto are provided in the X-axis translation main beam 5. The output shaft of the X-axis motor 12 is coaxially and fixedly connected to one of the first belt pulleys 13. A first synchronous belt 14 is sleeved on the two first belt pulleys 13. A first connecting block is fixedly connected to the outer wall of the first synchronous belt 14. The first connecting block penetrates through the X-axis translation main beam 5 and is slidably connected thereto. The first connecting block is fixedly connected to the fixed plate 2.
[0031] Two Z-axis up-and-down material taking mechanisms 3 are slidably connected to the X-axis translation main beam 5. Two first slide rails 9 are fixedly connected to the outer wall of the Z-axis up-and-down material taking mechanism 3. Two second slide rails 11 are fixedly connected to the outer wall of the Z-axis up-and-down material taking mechanism 3. The two first slide rails 9 and the second slide rails 11 both penetrate through the X-axis translation main beam 5 and are slidably connected thereto, enabling movement in and out in the Z-axis direction. A Y-axis motor 15 fixedly connected thereto is provided in the Z-axis up-and-down material taking mechanism 3. Two second belt pulleys 16 rotatably connected thereto are provided in the Z-axis up-and-down material taking mechanism 3. The output shaft of the Y-axis motor 15 is coaxially and fixedly connected to one of the second belt pulleys 16. A second synchronous belt 17 is sleeved on the two second belt pulleys 16. A second connecting block is fixedly connected to the outer wall of the second synchronous belt 17. The second connecting block penetrates through the Z-axis up-and-down material taking mechanism 3 and is slidably connected thereto. The second connecting block is fixedly connected to the X-axis translation main beam 5.
[0032] A fixed sleeve 6 is fixedly connected to the bottom of each Z-axis up-and-down material taking mechanism 3. An arc-shaped reinforcing block 10 is fixedly connected between the Z-axis up-and-down material taking mechanism 3 and the fixed sleeve 6 to ensure the connection strength. A Y-axis front-and-back material taking arm 4 slidably connected thereto is provided through both of the two fixed sleeves 6. The Y-axis front-and-back material taking arm 4 is hollow and can move in the Y-axis direction. A Z-axis motor 18 fixedly connected thereto is provided in the Y-axis front-and-back material taking arm 4. Two third belt pulleys 19 rotatably connected thereto are provided in the Y-axis front-and-back material taking arm 4. The output shaft of the Z-axis motor 18 is coaxially and fixedly connected to one of the third belt pulleys 19. A third synchronous belt 20 is sleeved on the two third belt pulleys 19. A third connecting block is fixedly connected to the outer wall of the third synchronous belt 20. The third connecting block penetrates through the Y-axis front-and-back material taking arm 4 and is slidably connected thereto. The third connecting block is fixedly connected to the fixed sleeve 6.
[0033] In this utility model, the manipulator uses a PLC for motion control. The external feeding machine feeds raw materials into a fixed material-taking point. The X-axis of the manipulator moves horizontally to the material-taking point, the Z-axis descends to pick up the material, the sensor determines the material usage, the Z-axis ascends, the X-axis moves in the reverse direction and places the material into the specified mold, and then the Y-axis retracts to a safe position, and the punching press punches; this process is repeated cyclically.
[0034] This utility model is fixed on the side of the punching press through the main beam. The X-axis can move horizontally left and right, without occupying floor space, which is convenient for replacing the mold; the main beam is fixed on the side of the punching press, the X-axis can move horizontally left and right, without occupying floor space, which is convenient for replacing the mold, and is convenient for installation, debugging and maintenance.
Claims
1. Wall-mounted in-mold manipulator assembly, including a fixing plate (2), characterized in that, Two connecting plates (1) are fixedly connected to the side wall of the fixed plate (2). One end of the fixed plate (2) away from the connecting plate (1) is slidably connected to an X-axis translation main beam (5). Two Z-axis up-and-down material taking mechanisms (3) are slidably connected to the X-axis translation main beam (5). A fixed sleeve (6) is fixedly connected to the bottom of each Z-axis up-and-down material taking mechanism (3). A Y-axis front-and-back material taking arm (4) is provided through each of the two fixed sleeves (6) and is slidably connected thereto.
2. The in-wall in-mold manipulator assembly according to claim 1, wherein, Two T-shaped rods (8) are fixedly connected to the fixed plate (2). Two sliding grooves are formed in the X-axis translation main beam (5). The two T-shaped rods (8) are respectively located in the sliding grooves and are slidably connected thereto.
3. The in-wall in-mold manipulator assembly according to claim 1, wherein Two first slide rails (9) are fixedly connected to the outer wall of the Z-axis up-and-down material taking mechanism (3). Two second slide rails (11) are fixedly connected to the outer wall of the Z-axis up-and-down material taking mechanism (3). The two first slide rails (9) and the second slide rails (11) penetrate through the X-axis translation main beam (5) and are slidably connected thereto.
4. The in-mold manipulator assembly for wall mounting according to claim 3, characterized in that, An arc-shaped reinforcing block (10) is fixedly connected between the Z-axis up-and-down material taking mechanism (3) and the fixed sleeve (6).
5. The in-mold manipulator assembly for wall mounting according to claim 1, wherein, The Y-axis front-and-back material taking arm (4) is provided with a hollow interior.
6. The wall-mounted in-mold manipulator assembly according to claim 1, wherein, An X-axis motor (12) fixedly connected thereto is provided inside the X-axis translation main beam (5). Two first belt pulleys (13) rotatably connected to the X-axis translation main beam (5) are provided inside the X-axis translation main beam (5). The output shaft of the X-axis motor (12) is coaxially fixedly connected to one of the first belt pulleys (13). A first synchronous belt (14) is sleeved on the two first belt pulleys (13). A first connecting block is fixedly connected to the outer wall of the first synchronous belt (14). The first connecting block penetrates through the X-axis translation main beam (5) and is slidably connected thereto. The first connecting block is fixedly connected to the fixed plate (2).
7. The in-wall in-mold manipulator assembly according to claim 1, characterized in that, A Y-axis motor (15) fixedly connected thereto is provided inside the Z-axis up-and-down material taking mechanism (3). Two second belt pulleys (16) rotatably connected to the Z-axis up-and-down material taking mechanism (3) are provided inside the Z-axis up-and-down material taking mechanism (3). The output shaft of the Y-axis motor (15) is coaxially fixedly connected to one of the second belt pulleys (16). A second synchronous belt (17) is sleeved on the two second belt pulleys (16). A second connecting block is fixedly connected to the outer wall of the second synchronous belt (17). The second connecting block penetrates through the Z-axis up-and-down material taking mechanism (3) and is slidably connected thereto. The second connecting block is fixedly connected to the X-axis translation main beam (5).
8. The in-mold manipulator assembly for wall mounting according to claim 1, wherein A Z-axis motor (18) fixedly connected thereto is provided inside the Y-axis front-and-back material taking arm (4). Two third belt pulleys (19) rotatably connected to the Y-axis front-and-back material taking arm (4) are provided inside the Y-axis front-and-back material taking arm (4). The output shaft of the Z-axis motor (18) is coaxially fixedly connected to one of the third belt pulleys (19). A third synchronous belt (20) is sleeved on the two third belt pulleys (19). A third connecting block is fixedly connected to the outer wall of the third synchronous belt (20). The third connecting block penetrates through the Y-axis front-and-back material taking arm (4) and is slidably connected thereto. The third connecting block is fixedly connected to the fixed sleeve (6).