Bamboo filament hoisting dip dyeing device

Abstract

The utility model relates to the technical field of bamboo mat processing, and particularly discloses a bamboo filament hoisting dip-dyeing device which comprises a dip-dyeing pool and a base, two sides of the base are respectively provided with a supporting column, the upper end of each supporting column is provided with a rotating disc, the rotating discs are rotatably connected with the supporting columns, and the outer sides of the supporting columns are provided with driving mechanisms used for controlling the rotating discs to rotate. Three placing frames are arranged between the two rotating discs, one placing frame falls into the dip dyeing pool, three hanging plates are fixedly connected to the outer sides of the rotating discs, a hanging rod is arranged between every two left-right adjacent hanging plates, and the placing frames are hung below the hanging rods. Bamboo filaments needing dip dyeing are hoisted and placed into the three containing frames through a forklift, the driving mechanism controls the rotating disc to rotate, the corresponding containing frames sink into the dip dyeing pool, after dip dyeing is completed, the driving mechanism controls the rotating disc to rotate, the soaked containing frames are lifted out of the dip dyeing pool to be aired, another containing frame is switched for dip dyeing, and continuous feeding is achieved. The dip dyeing efficiency is high.

Description

Technical Field

[0001] The utility model relates to the technical field of bamboo mat processing, in particular to a bamboo filament hoisting and dipping device. Background Art

[0002] A bamboo filament board is a bamboo mat board which is processed by a special process and is recombinantly refined from selected bamboo filament materials through dozens of processes such as drying, sizing, dipping, high temperature and high pressure, and weaving. The bamboo mat board has the characteristics of high strength, high hardness, good stability, fresh and natural color, smoothness, good toughness, wear resistance, etc., so it has been widely used since its appearance.

[0003] For example, a Chinese patent with the application number CN201620869662.7 discloses a bamboo filament dyeing device, which includes a dyeing tank body for placing dyes, a heating device and a temperature control device; the heating device is located at the bottom inside the dyeing tank body; the temperature control device is located on the side wall of the dyeing tank body; a hanging cage device for placing bamboo filaments is arranged inside the dyeing tank body; the hanging cage device is movably connected inside the dyeing tank body; the bamboo filaments are placed on the vertical frame of the hanging cage device, and through the lifting part, the hanging cage device can be conveniently placed and taken out from inside the dyeing tank body. Currently, when dipping multiple batches of bamboo filaments, operators need to use a forklift to lift the bundled bamboo filaments, then put them into the corresponding hanging cages and dip them in the dipping pool. After dipping, take them out and drain the water from the bamboo filaments, and then continue to hoist and dip another bundle of bamboo filaments. This process of draining the water from the bamboo filaments takes a relatively long time and affects the continuous dipping efficiency. Summary of the Utility Model

[0004] Aiming at the above problems, the utility model provides a bamboo filament hoisting and dipping device to solve the disadvantages that when the existing bamboo filament dyeing and dipping device dips multiple batches of bamboo filaments, it is necessary to take out the original hanging cage device from the dyeing tank, and then take out the bamboo filaments in the hanging cage device. The water of the bamboo filaments needs to be drained before taking them out, and this process takes a relatively long time, affecting the dipping efficiency.

[0005] To achieve the purpose of the utility model, the utility model is realized through the following technical solutions: A bamboo filament hoisting and dipping device includes a dipping pool and a base. A support column is provided on each side of the base. A turntable is provided at the upper end of the support column, and the turntable is rotatably connected to the support column. A driving mechanism for controlling the rotation of the turntable is provided outside the support column;

[0006] Three placing frames are arranged between the two turntables. One of the placing frames falls into the dipping pool, and the other two placing frames are placed above the dipping pool. The three placing frames are evenly arranged in the circumferential direction of the axis of the turntable;

[0007] Three hanging plates are fixedly connected to the outer side of the turntable. The three hanging plates are evenly arranged in the circumferential direction of the turntable axis. A hanging rod is provided between two adjacent hanging plates on the left and right. The placement frame is suspended below the hanging rod.

[0008] A further improvement lies in that: two movable rings are sleeved on the rod body of the hanging rod. The movable rings are rotatably connected to the hanging rod. Two hanging ropes are fixedly connected to the outer sides of the movable rings. The hanging ropes are fixedly connected to the upper edge of the placement frame.

[0009] A further improvement lies in that: the driving mechanism includes a motor, a first gear and a second gear. The motor is fixedly connected to the side of the support column away from the turntable. The output end of the motor is fixedly connected to the first gear. The second gear is rotatably connected to the side of the support column away from the turntable. The second gear is fixedly connected to the turntable through a fixed shaft. The first gear meshes with the second gear.

[0010] A further improvement lies in that: the hanging plate is provided with a perforation allowing the hanging rod to penetrate therein. The hanging rod is slidably connected to the perforation. The two ends of the hanging rod are provided with limiting ring structures. The limiting ring structures are detachably connected to the hanging rod.

[0011] A further improvement lies in that: the limiting ring structure includes nuts. The nuts are sleeved on the outer side of the hanging rod. The nuts are threadedly connected to the threaded surfaces provided at both ends of the hanging rod. The diameter of the nuts is larger than the diameter of the perforation.

[0012] A further improvement lies in that: at least one handle is provided on the side of the nut. The handle is fixedly connected to the nut.

[0013] A further improvement lies in that: a reinforcing rib is provided at the connection between the base and the dipping pool. A drain pipe is provided at the bottom of the dipping pool. The drain pipe is communicated with the dipping pool.

[0014] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0015] The bamboo filaments to be dipped are lifted and placed into the three placement frames by a forklift. The driving mechanism controls the turntable to rotate, submerges the corresponding placement frame into the dipping pool. After dipping is completed, the driving mechanism controls the turntable to rotate, lifts out the soaked placement frame from the dipping pool for drying, and switches to another placement frame for dipping, realizing continuous feeding and high dipping efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the following drawings are only some embodiments of the present application. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.

[0017] Figure 1 It is a structural diagram of the dipping pool in the present utility model.

[0018] Figure 2 It is the structural diagram of the base in the present utility model.

[0019] Figure 3 It is the structural diagram of the placement frame in the present utility model.

[0020] Figure 4 It is the structural diagram of the hanging rod in the present utility model.

[0021] Wherein: 1. Base; 2. Dyeing pool; 3. Support column; 4. Turntable; 5. Hanging rod; 6. Hanging plate; 7. Movable ring; 8. Placement frame; 9. Hanging rope; 10. Nut; 11. Drain pipe; 12. Reinforcing rib; 13. Motor; 14. First gear; 15. Second gear; 16. Threaded surface; 17. Handle. Specific embodiments

[0022] To make the objectives, technical solutions, and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present application. Apparently, the described embodiments are some, but not all, of the embodiments of the present application. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present application without creative efforts shall fall within the scope of protection of the present application.

[0023] According to Figure 1 , 2 , as shown in Figures 3 and 4, a bamboo filament hoisting and dyeing device is proposed in this embodiment, including a dyeing pool 2 and a base 1. A support column 3 is provided on each side of the base 1. A turntable 4 is provided at the upper end of the support column 3. The turntable 4 is rotatably connected to the support column 3. A driving mechanism for controlling the rotation of the turntable 4 is provided outside the support column 3;

[0024] The dyeing pool 2 and the support column 3 are fixed to the upper end of the base 1. There are two support columns 3 in total. The two support columns 3 are respectively arranged on the left and right sides of the dyeing pool 2. The driving mechanism outside the support column 3 controls the rotation of the turntable 4.

[0025] Three placement frames 8 are provided between the two turntables 4. One placement frame 8 falls into the dyeing pool 2, and the other two placement frames 8 are placed above the dyeing pool 2. The three placement frames 8 are evenly arranged in the circumferential direction of the axis of the turntable 4;

[0026] Three hanging plates 6 are fixedly connected to the outside of the turntable 4. The three hanging plates 6 are evenly arranged in the circumferential direction of the axis of the turntable 4. A hanging rod 5 is provided between two adjacent hanging plates 6 on the left and right. The placement frame 8 is suspended below the hanging rod 5.

[0027] Three placement frames 8 are respectively suspended below three hanging rods 5. Workers will use a forklift to hoist and place the bamboo filaments to be dyed into each placement frame 8 and immerse them in the immersion tank 2.

[0028] The driving mechanism controls the rotation of the turntable 4. The hanging plate 6 is fixed to the turntable 4, and the hanging rod 5 installed between the two hanging plates 6 rotates around the axis of the turntable 4, submerging the corresponding placement frame 8 into the immersion tank 2. After the immersion is completed, the driving mechanism controls the rotation of the turntable 4. The placement frame 8 after soaking is lifted out of the immersion tank 2 to dry, and another placement frame 8 is switched for immersion, realizing continuous feeding and improving the immersion efficiency.

[0029] More specifically, two movable rings 7 are sleeved on the rod body of the hanging rod 5. The movable ring 7 is rotatably connected to the hanging rod 5. Two hanging ropes 9 are fixedly connected to the outside of the movable ring 7, and the hanging ropes 9 are fixedly connected to the upper edge of the placement frame 8. The hanging ropes 9 fix the corners of the placement frame 8, and the placement frame 8 is hung below the hanging rod 5 through the hanging ropes 9.

[0030] For the specific structure of the driving mechanism, please refer to the following description.

[0031] The driving mechanism includes a motor 13, a first gear 14 and a second gear 15. The motor 13 is fixedly connected to one side of the support column 3 away from the turntable 4. The output end of the motor 13 is fixedly connected to the first gear 14. The second gear 15 is rotatably connected to one side of the support column 3 away from the turntable 4. The second gear 15 is fixedly connected to the turntable 4 through a fixed shaft, and the first gear 14 meshes with the second gear 15.

[0032] The motor 13 drives the first gear 14 to rotate. The first gear 14 meshes with the second gear 15 during rotation, driving the second gear 15 to rotate. Since the turntable 4 is fixed to the second gear 15, when the second gear 15 rotates, the turntable 4 will also rotate accordingly.

[0033] To facilitate the workers to remove and replace the placement frame 8, the hanging rod 5 is fixed to the hanging plate 6 in a detachable connection manner. Specifically, the hanging plate 6 is provided with a perforation allowing the hanging rod 5 to pass through. The hanging rod 5 is slidably connected to the perforation. The two ends of the hanging rod 5 are provided with a limit ring structure, and the limit ring structure is detachably connected to the hanging rod 5. When removing the hanging rod 5 from between the two hanging plates 6, first remove the limit structures fixed to the two ends of the hanging rod 5, and then slide the hanging rod 5 left and right to pull out the hanging rod 5 and the placement frame 8 from between the two hanging plates 6, which is convenient for disassembly, installation and maintenance.

[0034] Regarding the limit ring structure:

[0035] The limit ring structure includes a nut 10. The nut 10 is sleeved outside the hanging rod 5. The nut 10 is threadedly connected to the threaded surfaces 16 provided at both ends of the hanging rod 5. The diameter of the nut 10 is larger than the diameter of the perforation. The nut 10 limits the hanging rod 5 from both ends of the hanging rod 5. When removing the nut 10 from both ends of the hanging rod 5, rotate the hanging rod 5 and screw out the nut 10 from the threaded surfaces 16 at both ends of the hanging rod 5.

[0036] In a preferred solution, to facilitate the staff to rotate the nut 10, at least one handle 17 is provided on the side of the nut 10. The handle 17 is fixedly connected to the nut 10. When rotating the nut 10, just hold the handle 17.

[0037] Regarding the dipping pool 2:

[0038] Reinforcing ribs 12 are provided at the connection between the base 1 and the dipping pool 2. A drain pipe 11 is provided at the bottom of the dipping pool 2. The drain pipe 11 is communicated with the dipping pool 2. The reinforcing ribs 12 are provided at the connection between the base 1 and the dipping pool 2 to increase the structural strength of the connection between the base 1 and the dipping pool 2. The drain pipe 11 is fixed at the bottom of the dipping pool 2, and the dipping sewage is discharged through the drain pipe 11.

[0039] The working principle of this application:

[0040] The three placement frames 8 are respectively suspended below the three hanging rods 5. The bamboo filaments to be dipped are placed into the three placement frames 8. The driving mechanism controls the turntable 4 to rotate. The hanging plate 6 is fixed to the turntable 4. The hanging rod 5 installed between the two hanging plates 6 rotates around the axis of the turntable 4, and the corresponding placement frame 8 is sunk into the dipping pool 2. After the dipping is completed, the driving mechanism controls the turntable 4 to rotate. The placement frame 8 after soaking is lifted out of the dipping pool 2 to dry, and another placement frame 8 is switched for dipping, realizing continuous feeding and improving the dipping efficiency.

[0041] In the description of this application, it should be noted that the orientation or positional relationship indicated by terms such as "upper" and "lower" is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing this application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it cannot be understood as a limitation to this application. Unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood according to specific circumstances.

[0042] The above description is only a specific implementation manner of the present application, enabling those skilled in the art to understand or implement the present application. Various modifications to these embodiments will be obvious to those skilled in the art, and the general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present application. Therefore, the present application will not be limited to these embodiments shown herein, but rather will be accorded the widest scope consistent with the principles and novel features claimed herein.

Claims

1. A bamboo filament hoisting and dyeing device, comprising a dyeing pool (2) and a base (1). On both sides of the base (1), there is a support column (3) respectively. At the upper end of the support column (3), there is a turntable (4), and its characteristics are as follows: The turntable (4) is rotatably connected to the support column (3), and a driving mechanism for controlling the rotation of the turntable (4) is provided outside the support column (3); Three placement frames (8) are provided between the two turntables (4). One of the placement frames (8) falls into the immersion tank (2), and the other two placement frames (8) are placed above the immersion tank (2). The three placement frames (8) are evenly arranged in the circumferential direction of the axis of the turntable (4); Three hanging plates (6) are fixedly connected to the outside of the turntable (4). The three hanging plates (6) are evenly arranged in the circumferential direction of the axis of the turntable (4). A hanging rod (5) is provided between two adjacent hanging plates (6) on the left and right. The placement frame (8) is suspended below the hanging rod (5).

2. The bamboo filament hoisting and dipping device according to claim 1, wherein: Two movable rings (7) are sleeved on the rod body of the hanging rod (5). The movable rings (7) are rotatably connected to the hanging rod (5). Two hanging ropes (9) are fixedly connected to the outside of the movable rings (7). The hanging ropes (9) are fixedly connected to the upper edge of the placement frame (8).

3. The bamboo filament hoisting and dipping device according to claim 1, characterized in that: The driving mechanism includes a motor (13), a first gear (14) and a second gear (15). The motor (13) is fixedly connected to the side of the support column (3) away from the turntable (4). The output end of the motor (13) is fixedly connected to the first gear (14). The second gear (15) is rotatably connected to the side of the support column (3) away from the turntable (4). The second gear (15) is fixedly connected to the turntable (4) through a fixed shaft. The first gear (14) meshes with the second gear (15).

4. The bamboo filament hoisting and dipping device according to claim 1, characterized in that: A through hole allowing the hanging rod (5) to pass through is formed in the hanging plate (6). The hanging rod (5) is slidably connected to the through hole. Limit ring structures are provided at both ends of the hanging rod (5). The limit ring structures are detachably connected to the hanging rod (5).

5. The bamboo filament hoisting and dipping device according to claim 4, characterized in that: The limit ring structure includes a nut (10). The nut (10) is sleeved on the outside of the hanging rod (5). The nut (10) is threadedly connected to the thread surfaces (16) provided at both ends of the hanging rod (5). The diameter of the nut (10) is larger than the diameter of the through hole.

6. The bamboo filament hoisting and dipping device according to claim 5, characterized in that: At least one handle (17) is provided on the side of the nut (10). The handle (17) is fixedly connected to the nut (10).

7. The bamboo filament hoisting and dipping device according to claim 1, characterized in that: A reinforcing rib (12) is provided at the connection between the base (1) and the immersion tank (2). A drain pipe (11) is provided at the bottom of the immersion tank (2). The drain pipe (11) is communicated with the immersion tank (2).

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