Ceramic wine jar shaping device

Abstract

The utility model provides a shaping device for a ceramic wine jar, which belongs to the technical field of forming devices and comprises a mounting seat, a foot stool fixedly connected to the bottom wall of the mounting seat, a feeding component fixedly connected to the inner wall of the mounting seat and a positioning component. The moving assembly comprises a driving motor fixedly connected to the inner wall of the mounting base, a screw fixedly connected to the output end of the driving motor, a threaded sleeve frame in threaded connection to the outer wall of the screw, a limiting sliding rail arranged on the top wall of the mounting base and a bearing base slidably connected to the outer wall of the limiting sliding rail. The corner assembly is fixedly connected to the inner wall of the bearing seat; the air supply assembly is fixedly connected to the outer wall of the bearing seat; the firing assembly is fixedly connected to the inner wall of the mounting seat; the sealing assembly is rotationally connected to the outer wall of the mounting base. According to the ceramic wine jar shaping device, a comprehensive and balanced firing mechanism is provided for ceramic wine jar shaping, high-temperature gas in the combustion chamber can be safely discharged and rapidly cooled, the ceramic wine jar shaping quality and efficiency are guaranteed, and the production safety is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of forming devices, and more specifically, to a shaping device for ceramic wine jars. Background Art

[0002] Ceramic wine jars have a long history. As a carrier of Chinese culture, ceramics inherit the thousand-year-old Chinese pottery culture. In the production process of ceramic wine jars, it generally includes the following steps: mold making, slurry pouring, mold opening, glazing, sintering, and decal. In the sintering process of ceramic wine jars, a sintering furnace is often used and finally sintered into shape. The sintering furnace is used to dry the slurry on the ceramics, remove the organic components in the slurry, and complete the sintering of the aluminum back field and grid lines to increase the hardness of large ceramic wine jars.

[0003] After retrieval, in the prior art, a Chinese patent with the patent application number 202222622817.5 discloses a forming device for the production of large ceramic wine jars, belonging to the field of forming devices, including a lifting sintering furnace and a lifting table. A rotating mechanism is provided on the top surface of the lifting table. The rotating mechanism includes a fixed plate, a driven gear, a driving gear, a driving motor, an arc-shaped clamping plate, and an L-shaped connecting plate. The fixed plate is fixedly connected to the rear end of the lifting table. Although this operation realizes forming, there are still the following defects:

[0004] (1) When the above patent is used, the large ceramic wine jar is sintered and shaped by external heating. However, in the actual sintering and shaping process, the large ceramic wine jar has a certain thickness. Only sintering by external heating will cause uneven heating inside and outside the wine jar, easily resulting in cracks inside or on the surface of the wine jar. It is necessary for workers to frequently adjust the heating temperature, reducing the efficiency of sintering and shaping the wine jar and increasing the labor intensity of workers.

[0005] (2) In the above patent document, after the ceramic wine jar is sintered and shaped, it is necessary to remove the ceramic wine jar from the device to cool it naturally. However, due to the relatively closed structure of the lifting sintering furnace, a large amount of high-temperature gas will rush out when the sintering furnace is opened, posing a certain operation risk and may burn workers.

[0006] Therefore, we make improvements and propose a shaping device for ceramic wine jars. Content of the Utility Model

[0007] The purpose of the utility model is to provide a shaping device for ceramic wine jars due to the problems in the prior art that the heating inside and outside the wine jar is uneven during sintering, affecting the efficiency of sintering and shaping the wine jar, and there are certain safety hazards during production.

[0008] In order to achieve the above-mentioned utility model purpose, the utility model provides the following technical solutions:

[0009] A shaping device for a ceramic wine jar, including a mounting base and a footrest fixedly connected to the bottom wall of the mounting base, further including:

[0010] A feeding component, fixedly connected to the inner wall of the mounting base, for moving the wine jar to be shaped. The moving component includes a driving motor fixedly connected to the inner wall of the mounting base, a screw rod fixedly connected to the output end of the driving motor, a threaded sleeve frame threadedly connected to the outer wall of the screw rod, a limiting chute opened on the top wall of the mounting base, a limiting slide rail arranged on the top wall of the mounting base, and a bearing seat slidably connected to the outer wall of the limiting slide rail. The threaded sleeve frame extends upward through the limiting chute and is fixedly connected to the bearing seat. The screw rod drives the bearing seat to move along the outer wall of the limiting slide rail through the threaded sleeve frame. The combustion chamber inside the mounting base is made of heat-insulating material;

[0011] A corner component, connected to the inner wall of the bearing seat, for rotating the wine jar to make it evenly heated;

[0012] A air supply component, fixedly connected to the outer wall of the bearing seat, for conveying air into the mounting base;

[0013] A firing component, fixedly connected to the inner wall of the mounting base, for firing and shaping the ceramic wine jar;

[0014] A closing component, rotatably connected to the outer wall of the mounting base, for isolating the heat generated during firing.

[0015] As a preferred technical solution of the present invention, the corner component includes a corner motor fixedly connected to the inner wall of the bearing seat, a corner gear fixedly connected to the output end of the corner motor, a rotating seat rotatably connected to the top wall of the bearing seat, and a toothed ring fixedly connected to the outer wall of the rotating seat. The toothed ring is meshed with the corner gear.

[0016] As a preferred technical solution of the present invention, the air supply component includes a fan fixedly connected to the outer wall of the bearing seat, a ventilation hole opened on the outer wall of the bearing seat, and an exhaust hole arranged on the top wall of the mounting base. The fan is communicated with the inside of the bearing seat. The ventilation hole, the fan, and the exhaust hole are symmetrically distributed about the central axis of the bearing seat.

[0017] As a preferred technical solution of the present invention, the firing component includes a first gas pipeline fixedly connected to the outer wall of the mounting base, a first gas valve fixedly connected to the inner wall of the first gas pipeline, a first kiln burner fixedly connected to the output end of the first gas pipeline, a second gas pipeline fixedly connected to the top wall of the mounting base, a second gas valve fixedly connected to the inner wall of the second gas pipeline, and a second kiln burner fixedly connected to the output end of the second gas pipeline. The first gas pipeline and the second gas pipeline extend inward through the outer wall of the mounting base. The first kiln burners are evenly distributed about the inner wall of the mounting base.

[0018] As a preferred technical solution of the present utility model, the closing assembly includes a heat-insulating door panel rotatably connected to the outer wall of the mounting base, and a door bolt detachably connected to the outer wall of the heat-insulating door panel. The heat-insulating door panels are symmetrically distributed about the central axis of the mounting base.

[0019] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0020] In the solution of the present utility model:

[0021] 1. By providing the first gas pipeline and the second gas pipeline to respectively supply gas to the first kiln burner and the second kiln burner, the first kiln burner surrounds the ceramic wine jar and fires the outer wall of the ceramic wine jar, and the second kiln burner fires the inside of the ceramic wine jar above the ceramic wine jar, realizing the firing and shaping of the ceramic wine jar with uniform heating inside and outside, avoiding cracks or shaping failure caused by uneven heating, solving the problem in the prior art that the wine jar is unevenly heated inside and outside during firing, which easily causes cracks inside or on the surface of the wine jar, requiring workers to frequently adjust the heating temperature, reducing the forming efficiency of the wine jar, and increasing the labor intensity of the workers;

[0022] 2. By providing a blower to supply high-speed air flow into the bearing seat, the high-speed air flow enters the combustion chamber through the ventilation holes and promotes combustion in the combustion chamber. The waste gas generated after combustion is discharged through the exhaust holes. After firing and shaping, ventilation continues into the combustion chamber, and the high-temperature gas is discharged through the exhaust holes, realizing the directional discharge of high-temperature waste gas and the heat dissipation of the ceramic wine jar, solving the problem in the prior art that after the ceramic wine jar is fired and shaped, the ceramic wine jar needs to be removed from the device to cool down naturally, but due to the relatively closed structure of the lifting sintering furnace, a large amount of high-temperature gas will rush out when the sintering furnace is opened, which has a certain operation risk and may burn the workers. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 One of the overall structural schematic diagrams of a shaping device for a ceramic wine jar provided by the present utility model;

[0024] Figure 2 Two of the overall structural schematic diagrams of a shaping device for a ceramic wine jar provided by the present utility model;

[0025] Figure 3 One of the sectional structural schematic diagrams of a shaping device for a ceramic wine jar provided by the present utility model;

[0026] Figure 4 Two of the sectional structural schematic diagrams of a shaping device for a ceramic wine jar provided by the present utility model;

[0027] Figure 5 Three of the sectional structural schematic diagrams of a shaping device for a ceramic wine jar provided by the present utility model.

[0028] Indications in the figure:

[0029] 1. Mounting base; 11. Tripod; 2. Driving motor; 21. Screw rod; 22. Threaded sleeve holder; 23. Limit chute; 24. Limit slide rail; 25. Bearing seat; 3. Rotary motor; 31. Rotary gear; 32. Rotating seat; 33. Tooth ring; 4. Fan; 41. Ventilation hole; 42. Exhaust hole; 5. First gas pipeline; 51. First gas valve; 52. First kiln burner; 53. Second gas pipeline; 54. Second gas valve; 55. Second kiln burner; 6. Heat-insulating door panel; 61. Door bolt. Detailed implementation manners

[0030] To make the objectives, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Apparently, the described embodiments are some but not all of the embodiments of the present utility model.

[0031] Embodiment:

[0032] As shown in Figure 1 、 Figure 3 and Figure 5 This embodiment provides a shaping device for ceramic wine jars, including a mounting base 1 and a tripod 11 fixedly connected to the bottom wall of the mounting base 1. It further includes:

[0033] A feeding component, fixedly connected to the inner wall of the mounting base 1, for moving the wine jars to be shaped. The moving component includes a driving motor 2 fixedly connected to the inner wall of the mounting base 1, a screw rod 21 fixedly connected to the output end of the driving motor 2, a threaded sleeve holder 22 threadedly connected to the outer wall of the screw rod 21, a limit chute 23 opened on the top wall of the mounting base 1, a limit slide rail 24 arranged on the top wall of the mounting base 1, and a bearing seat 25 slidably connected to the outer wall of the limit slide rail 24. The threaded sleeve holder 22 extends upward through the limit chute 23 and is fixedly connected to the bearing seat 25. The screw rod 21 drives the bearing seat 25 to move along the outer wall of the limit slide rail 24 through the threaded sleeve holder 22. The combustion chamber inside the mounting base 1 is made of heat-insulating material;

[0034] A corner component, connected to the inner wall of the bearing seat 25, for rotating the wine jars to make them heated evenly;

[0035] A air supply component, fixedly connected to the outer wall of the bearing seat 25, for supplying air into the mounting base 1;

[0036] A firing component, fixedly connected to the inner wall of the mounting base 1, for firing and shaping the ceramic wine jars;

[0037] A closing component, rotatably connected to the outer wall of the mounting base 1, for isolating the heat generated during firing;

[0038] Place the ceramic wine jar to be fired and shaped on the rotating seat 32. The driving motor 2 drives the threaded sleeve frame 22 to move along the extension direction of the screw rod 21 through the screw rod 21. The threaded sleeve frame 22 drives the bearing seat 25 to move along the outer wall of the bearing slide rail, and moves the bearing seat 25 into the combustion chamber inside the mounting seat 1.

[0039] As Figure 3 and Figure 4 shown, as a preferred embodiment, on the basis of the above method, further, the corner assembly includes a corner motor 3 fixedly connected to the inner wall of the bearing seat 25, a corner gear 31 fixedly connected to the output end of the corner motor 3, a rotating seat 32 rotatably connected to the top wall of the bearing seat 25, and a toothed ring 33 fixedly connected to the outer wall of the rotating seat 32. The toothed ring 33 is meshed with the corner gear 31. Start the corner motor 3 to drive the corner gear 31 to rotate. The corner gear 31 drives the rotating seat 32 and the ceramic wine jar to rotate through the toothed ring 33, so that the ceramic wine jar is heated more evenly during the shaping process.

[0040] As Figure 4 and Figure 5 shown, as a preferred embodiment, on the basis of the above method, further, the air supply assembly includes a blower 4 fixedly connected to the outer wall of the bearing seat 25, a ventilation hole 41 opened on the outer wall of the bearing seat 25, and an exhaust hole 42 provided on the top wall of the mounting seat 1. The blower 4 is communicated with the inside of the bearing seat 25. The ventilation holes 41, the blower 4 and the exhaust holes 42 are symmetrically distributed about the central axis of the bearing seat 25. Start the blower 4 during the firing process. The blower 4 conveys high-speed air flow into the bearing seat 25. The high-speed air flow enters the mounting seat 1 through the ventilation holes 41. The high-speed air flow promotes combustion in the combustion chamber. The waste gas in the combustion chamber of the mounting seat 1 is discharged through the exhaust holes 42.

[0041] As Figure 1 , Figure 2 , Figure 3 and Figure 4As shown, as a preferred embodiment, on the basis of the above method, further, the firing assembly includes a first gas pipeline 5 fixedly connected to the outer wall of the mounting base 1, a first gas valve 51 fixedly connected to the inner wall of the first gas pipeline 5, a first kiln burner 52 fixedly connected to the output end of the first gas pipeline 5, a second gas pipeline 53 fixedly connected to the top wall of the mounting base 1, a second gas valve 54 fixedly connected to the inner wall of the second gas pipeline 53, and a second kiln burner 55 fixedly connected to the output end of the second gas pipeline 53. The first gas pipeline 5 and the second gas pipeline 53 extend inward through the outer wall of the mounting base 1. The first kiln burners 52 are evenly distributed around the inner wall of the mounting base 1. Open the first gas valve 51 and the second gas valve 54, and supply gas to the first kiln burner 52 and the second kiln burner 55 through the first gas pipeline 5 and the second gas pipeline 53 respectively. The first kiln burners 52 are arranged around the ceramic wine jar to fire the outer wall of the ceramic wine jar, and the second kiln burner 55 is arranged above the ceramic wine jar to fire the inside of the ceramic wine jar, so that the inside and outside of the ceramic wine jar are heated evenly.

[0042] As Figure 1 As shown, as a preferred embodiment, on the basis of the above method, further, the closing assembly includes a heat-insulating door panel 6 rotatably connected to the outer wall of the mounting base 1 and a door bolt 61 detachably connected to the outer wall of the heat-insulating door panel 6. The heat-insulating door panels 6 are symmetrically distributed about the central axis of the mounting base 1. Open the heat-insulating door panel 6 and place the ceramic wine jar to be fired and shaped on the rotating seat 32, then close the door panel and use the door bolt 61 to lock the door panel.

[0043] Specifically, when the device is in use: Open the heat-insulating door panel 6 and place the ceramic wine jar to be fired and shaped on the rotating seat 32 to complete the preparatory work before the shaping process of the ceramic wine jar. Start the driving motor 2. The driving motor 2 drives the threaded sleeve frame 22 to move along the extension direction of the screw rod 21 through the screw rod 21. The threaded sleeve frame 22 drives the bearing seat 25 to move along the outer wall of the bearing slide rail, and move the bearing seat 25 into the combustion chamber inside the mounting seat 1. Then close the door panel and lock the door panel with the bolt 61. Open the first gas valve 51 and the second gas valve 54, and respectively supply gas to the first kiln burner 52 and the second kiln burner 55 through the first gas pipeline 5 and the second gas pipeline 53. The first kiln burner 52 is arranged around the ceramic wine jar to fire the outer wall of the ceramic wine jar, and the second kiln burner 55 is arranged above the ceramic wine jar to fire the inside of the ceramic wine jar, so that the inside and outside of the ceramic wine jar are heated evenly, avoiding cracks or shaping failure caused by uneven heating. During the firing and shaping process, start the corner motor 3 to drive the corner gear 31 to rotate. The corner gear 31 drives the rotating seat 32 and the ceramic wine jar to rotate through the toothed ring 33, making the ceramic wine jar heated more evenly during the shaping process. During the firing process, start the blower 4. The blower 4 conveys high-speed air flow into the bearing seat 25. The high-speed air flow enters the mounting seat 1 through the ventilation holes 41. The high-speed air flow promotes combustion in the combustion chamber, and the waste gas in the combustion chamber of the mounting seat 1 is discharged through the exhaust holes 42.

[0044] All the technical features in this embodiment can be freely combined according to actual needs.

[0045] The above embodiments are the preferred implementation solutions of the present invention. In addition, the present invention can also be implemented in other ways. Any obvious replacement without departing from the concept of the technical solution is within the protection scope of the present invention.

Claims

1. A shaping device for a ceramic wine jar, comprising a mounting base (1) and a footrest (11) fixedly connected to the bottom wall of the mounting base (1), further comprising: A feeding component, fixedly connected to the inner wall of the mounting base (1) and used for moving the wine jar to be shaped. It is characterized in that the moving component includes a driving motor (2) fixedly connected to the inner wall of the mounting base (1), a screw rod (21) fixedly connected to the output end of the driving motor (2), a threaded sleeve frame (22) threadedly connected to the outer wall of the screw rod (21), a limiting chute (23) opened on the top wall of the mounting base (1), a limiting slide rail (24) arranged on the top wall of the mounting base (1), and a bearing seat (25) slidably connected to the outer wall of the limiting slide rail (24). The threaded sleeve frame (22) extends upward through the limiting chute (23) and is fixedly connected to the bearing seat (25). The screw rod (21) drives the bearing seat (25) to move along the outer wall of the limiting slide rail (24) through the threaded sleeve frame (22). The combustion chamber inside the mounting base (1) is made of heat-insulating material; A corner component, connected to the inner wall of the bearing seat (25) and used for rotating the wine jar to make it evenly heated; A air supply component, fixedly connected to the outer wall of the bearing seat (25) and used for conveying air into the mounting base (1); A firing component, fixedly connected to the inner wall of the mounting base (1) and used for firing and shaping the ceramic wine jar; A sealing component, rotatably connected to the outer wall of the mounting base (1) and used for isolating the heat generated during firing.

2. The shaping device of a ceramic wine jar according to claim 1, characterized in that, The corner component includes a corner motor (3) fixedly connected to the inner wall of the bearing seat (25), a corner gear (31) fixedly connected to the output end of the corner motor (3), a rotating seat (32) rotatably connected to the top wall of the bearing seat (25), and a toothed ring (33) fixedly connected to the outer wall of the rotating seat (32). The toothed ring (33) is meshed and connected to the corner gear (31).

3. The shaping device for a ceramic wine jar according to claim 1, characterized in that, The air supply component includes a blower (4) fixedly connected to the outer wall of the bearing seat (25), a ventilation hole (41) opened on the outer wall of the bearing seat (25), and an exhaust hole (42) arranged on the top wall of the mounting base (1). The blower (4) is communicated with the inside of the bearing seat (25). The ventilation hole (41), the blower (4), and the exhaust hole (42) are symmetrically distributed about the central axis of the bearing seat (25).

4. A shaping device for a ceramic wine jar according to claim 1, wherein, The firing component includes a first gas pipeline (5) fixedly connected to the outer wall of the mounting base (1), a first gas valve (51) fixedly connected to the inner wall of the first gas pipeline (5), a first kiln burner (52) fixedly connected to the output end of the first gas pipeline (5), a second gas pipeline (53) fixedly connected to the top wall of the mounting base (1), a second gas valve (54) fixedly connected to the inner wall of the second gas pipeline (53), and a second kiln burner (55) fixedly connected to the output end of the second gas pipeline (53). The first gas pipeline (5) and the second gas pipeline (53) extend inward through the outer wall of the mounting base (1). The first kiln burners (52) are evenly distributed about the inner wall of the mounting base (1).

5. The shaping device for a ceramic wine jar according to claim 1, characterized in that, The closed component includes a heat-insulating door panel (6) rotatably connected to the outer wall of the mounting seat (1) and a door bolt (61) detachably connected to the outer wall of the heat-insulating door panel (6), and the heat-insulating door panels (6) are symmetrically distributed about the central axis of the mounting seat (1).

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