Pug processing equipment for production of coal gangue sintered insulating bricks
By designing the combination of sliding sealing plate, loading roller and grinding roller, the problems of low efficiency and poor mixing degree of existing equipment are solved, and efficient fine mixing and granular milling of clay materials are achieved, which improves the practicality of the equipment.
Patent Information
- Application Number
- CN202421676681.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-16
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2034-07-16
AI Technical Summary
The existing sintered coal gangue hollow brick processing equipment has low mixing machinery and poor material mixing degree, which cannot meet the needs of production and life.
A mud processing equipment including a sliding sealing plate, a loading roller and a grinding roller is designed. Through the reciprocating sliding of the sliding sealing plate and the synchronous rotation of the rotary shaft, uniform coating and rotary grinding of the mud are achieved, and combined with the use of a stirring assembly and scraper, fine mixing and granulation are achieved.
It improves the mixing degree and processing efficiency of clay materials and improves the practicality of the equipment.
Smart Images

Figure CN223147409U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of heat-insulating brick production, in particular to a mud processing device for the production of coal gangue sintered heat-insulating bricks. Background Art
[0002] Sintered perforated bricks are mainly made of clay, shale, coal gangue, fly ash, silt (river and lake silt) and other solid wastes, and are baked. The porosity is not more than 35%. The pores are small in size and large in number, and are mainly used for load-bearing parts. The shape of the brick is generally a right-angled hexahedron, and plastering grooves and masonry mortar grooves for increasing the bonding force should be provided on the bonding surface with the mortar. Existing mixing equipment for processing sintered coal gangue hollow bricks is to put a variety of materials into the mixing box and then use a large-scale stirring device for stirring. However, this kind of stirring machinery has low efficiency and poor mixing degree of materials, which cannot meet the use requirements of people in production and life. Content of the Utility Model
[0003] The purpose of the utility model is to provide a mud processing device for the production of coal gangue sintered heat-insulating bricks to solve the problems put forward in the above background art.
[0004] To achieve the above purpose, the utility model provides the following technical solutions:
[0005] A mud processing device for the production of coal gangue sintered heat-insulating bricks includes a box body. A feeding hopper is fixedly connected to the top of the box body. A chute is arranged at the bottom of the feeding hopper. A sliding sealing plate is slidably connected in the chute. A feeding pipe is fixedly connected in the sliding sealing plate. Two sides of the sliding sealing plate are connected with a first driving component for driving the sliding sealing plate to slide reciprocally. A stirring component is arranged in the feeding hopper. Below the feeding pipe, a first rotating shaft rotatably connected in the box body is arranged. A feeding roller is fixedly connected to the first rotating shaft. One side of the feeding roller is provided with a second rotating shaft rotatably connected in the box body. A grinding roller is fixedly connected to the second rotating shaft. The grinding roller and the feeding roller cooperate with each other. On the side of the grinding roller away from the feeding roller, a grinding block fixedly connected to the inner wall of the box body is arranged. A gap is arranged between the grinding block and the grinding roller. Below the grinding roller, a second material guiding groove fixedly connected to the box body is arranged. A second discharge port is arranged at the bottom of the second material guiding groove. A scraper is arranged at the top of the second material guiding groove. The scraper is in mutual fit with the grinding roller. A second collecting hopper is fixedly connected to the outer wall of the second discharge port. A second driving component for driving the first rotating shaft and the second rotating shaft to move synchronously is connected to the first rotating shaft and the second rotating shaft.
[0006] As a further scheme of the utility model: A first material guiding groove fixedly connected to the inner wall of the box body is arranged below the feeding roller. A first discharge port is arranged at the bottom of the first material guiding groove. A first collecting hopper is fixedly connected to the bottom of the first discharge port.
[0007] As a further solution of the utility model: The first driving component includes a connecting frame fixedly connected to the sliding sealing plate. A driving groove is fixedly connected inside the connecting frame. A first mounting frame is fixedly connected to the outer wall of the box body. A first motor is fixedly connected to the first mounting frame. A rotating arm is fixedly connected to the output shaft of the first motor. A driving rod is fixedly connected to the rotating arm. The driving rod is slidably connected in the driving groove.
[0008] As a further solution of the utility model: The stirring component includes a second mounting frame fixedly connected inside the feeding hopper. A second motor is fixedly connected to the second mounting frame. A stirring rod is fixedly connected to the output shaft of the second motor.
[0009] As a further solution of the utility model: The second driving component includes first gears fixedly connected to the first rotating shaft and the second rotating shaft. A third mounting frame is fixedly connected to the outer wall of the box body. A third motor is fixedly connected to the third mounting frame. A second gear is fixedly connected to the output shaft of the third motor. The second gear is arranged between the two first gears. The second gear meshes with the two first gears.
[0010] Compared with the prior art, the beneficial effects of the utility model are as follows: By uniformly coating the mud material and then performing rotary grinding, the utility model realizes fine mixing of the mud material and grinds and crushes the particles in the mud material. The whole process has high processing efficiency and high material mixing degree, improving the practicability of the equipment. Description of the Drawings
[0011] Figure 1 It is a schematic structural view of a mud material processing device for the production of coal gangue sintered insulation bricks in the utility model.
[0012] Figure 2 It is a cross-sectional view of a mud material processing device for the production of coal gangue sintered insulation bricks in the utility model.
[0013] Figure 3 It is a sectional view of a mud material processing device for the production of coal gangue sintered insulation bricks in the utility model.
[0014] Figure 4 It is a sectional view of a mud material processing device for the production of coal gangue sintered insulation bricks in the utility model.
[0015] In the figure: 1 - box body, 2 - blanking hopper, 3 - chute, 4 - sliding sealing plate, 5 - injection pipe, 6 - connecting frame, 7 - first mounting frame, 8 - first motor, 9 - driving groove, 10 - rotating arm, 11 - driving rod, 12 - first rotating shaft, 13 - feeding roller, 14 - second rotating shaft, 15 - grinding roller, 16 - grinding block, 17 - first discharge port, 18 - first material guiding groove, 19 - first collecting hopper, 20 - second discharge port, 21 - second material guiding groove, 22 - scraper, 23 - second collecting hopper, 24 - first gear, 25 - second mounting frame, 26 - second motor, 27 - second gear, 28 - third gear, 29 - third motor, 30 - stirring rod. Detailed implementation manners
[0016] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0017] Refer to Figures 1 to 4, in the embodiment of the present utility model, a mud processing device for the production of coal gangue sintered insulation bricks includes a box body 1. A feeding hopper 2 is fixedly connected to the top of the box body 1. A chute 3 is arranged at the bottom of the feeding hopper 2. A sliding sealing plate 4 is slidably connected in the chute 3. A feeding pipe 5 is fixedly connected inside the sliding sealing plate 4. Two sides of the sliding sealing plate 4 are connected with a first driving component for driving the sliding sealing plate 4 to slide reciprocally. A stirring component is arranged inside the feeding hopper 2. Below the feeding pipe 5, a first rotating shaft 12 rotatably connected inside the box body 1 is provided. A feeding roller 13 is fixedly connected to the first rotating shaft 12. On one side of the feeding roller 13, a second rotating shaft 14 rotatably connected inside the box body 1 is provided. A grinding roller 15 is fixedly connected to the second rotating shaft 14. The grinding roller 15 cooperates with the feeding roller 13. On the side of the grinding roller 15 away from the feeding roller 13, a grinding block 16 fixedly connected to the inner wall of the box body 1 is provided. A gap is arranged between the grinding block 16 and the grinding roller 15. Below the grinding roller 15, a second material guiding groove 21 fixedly connected inside the box body 1 is provided. A second discharge port 20 is arranged at the bottom of the second material guiding groove 21. A scraper 22 is arranged at the top of the second material guiding groove 21. The scraper 22 is in mutual fit with the grinding roller 15. A second collecting hopper 23 is fixedly connected to the outer wall of the second discharge port 20. A second driving component for driving the first rotating shaft 12 and the second rotating shaft 14 to move synchronously is connected to the first rotating shaft 12 and the second rotating shaft 14. In the present utility model, first, the mud is injected into the feeding hopper 2, and then the mud is stirred by the stirring component. At the same time, the first driving component drives the sliding sealing plate 4 to slide reciprocally in the chute 3. The sliding sealing plate 4 drives the feeding pipe 5 to slide reciprocally inside the box body 1. At this time, the mud flows out along the feeding pipe 5 and is extruded reciprocally and evenly onto the feeding roller 13. At the same time, the second driving component drives the first rotating shaft 12 and the second rotating shaft 14 to rotate synchronously and in the same direction. The first rotating shaft 12 and the second rotating shaft 14 drive the feeding roller 13 and the grinding roller 15 to rotate synchronously and in the same direction. At this time, the mud on the feeding roller 13 is transferred to the grinding roller 15. At this time, fine and even feeding of the mud can be realized. At the same time, the particles in the mud are also transferred to the grinding roller 15 synchronously. After that, when the particles move with the grinding roller 15 to the gap between the grinding roller 15 and the grinding block 16, the particles are ground and broken by the gradually decreasing gap. Finally, the mud after even feeding and grinding and crushing flows into the second material guiding groove 21 under the scraping of the scraper 22 and flows out of the second material guiding groove 21 into the second collecting hopper 23, thus completing the processing of the mud.
[0018] In one case of this embodiment, please refer to Figures 1 to 4, a first material guiding groove 18 fixedly connected to the inner wall of the box body 1 is arranged below the feeding roller 13. A first discharge port 17 is arranged at the bottom of the first material guiding groove 18, and a first collecting hopper 19 is fixedly connected to the bottom of the first discharge port 17. In the utility model, the first material guiding groove 18 is used to receive the mud material dripping along the feeding roller 13 and flow along the first material guiding groove 18 into the first collecting hopper 19.
[0019] In one case of this embodiment, please refer to Figures 1 to 4 , the first driving assembly includes a connecting frame 6 fixedly connected to the sliding sealing plate 4. A driving groove 9 is fixedly connected inside the connecting frame 6. A first mounting frame 7 is fixedly connected to the outer wall of the box body 1. A first motor 8 is fixedly connected to the first mounting frame 7. A rotating arm 10 is fixedly connected to the output shaft of the first motor 8. A driving rod 11 is fixedly connected to the rotating arm 10. The driving rod 11 is slidably connected in the driving groove 9. The first driving assembly drives the rotating arm 10 to rotate through the first motor 8, the rotating arm 10 drives the driving rod 11 to rotate, the driving rod 11 drives the driving groove 9 to perform reciprocating motion through the sliding connection with the driving groove 9, and the driving groove 9 drives the sliding sealing plate 4 to perform reciprocating motion through the connecting frame 6.
[0020] In one case of this embodiment, please refer to Figures 1 to 4 , the stirring assembly includes a second mounting frame 25 fixedly connected inside the feeding hopper 2. A second motor 26 is fixedly connected to the second mounting frame 25. A stirring rod 30 is fixedly connected to the output shaft of the second motor 26. The stirring assembly drives the stirring rod 30 to rotate through the second motor 26, so as to stir the mud material in the feeding hopper 2.
[0021] In one case of this embodiment, please refer to Figures 1 to 4 , the second driving assembly includes first gears 24 fixedly connected to the first rotating shaft 12 and the second rotating shaft 14. A third mounting frame is fixedly connected to the outer wall of the box body 1. A third motor 29 is fixedly connected to the third mounting frame. A second gear 27 is fixedly connected to the output shaft of the third motor 29. The second gear 27 is arranged between the two first gears 24. The second gear 27 meshes with the two first gears 24. The second driving assembly drives the second gear 27 to rotate through the third motor 29. The second gear 27 drives the two first gears 24 to rotate synchronously and in the same direction through the mutual meshing with the two first gears 24. The two first gears 24 drive the first rotating shaft 12 and the second rotating shaft 14 to rotate synchronously and in the same direction.
[0022] The working principle of the present utility model is as follows: First, the mud material is injected into the feeding hopper 2. Then, the stirring rod 30 is driven to rotate by the second motor 26, so as to stir the mud material in the feeding hopper 2. At the same time, the rotating arm 10 is driven to rotate by the first motor 8, and the rotating arm 10 drives the driving rod 11 to rotate. The driving rod 11 drives the driving groove 9 to reciprocate through the sliding connection with the driving groove 9. The driving groove 9 drives the sliding sealing plate 4 to reciprocate in the sliding groove 3 through the connecting frame 6. The sliding sealing plate 4 drives the feeding pipe 5 to reciprocate in the box body 1. At this time, the mud material flows out along the feeding pipe 5 and is reciprocally and evenly extruded onto the feeding roller 13. At the same time, the second gear 27 is driven to rotate by the third motor 29. The second gear 27 drives the two first gears 24 to rotate synchronously and in the same direction through the mutual meshing with the two first gears 24. The two first gears 24 drive the first rotating shaft 12 and the second rotating shaft 14 to rotate synchronously and in the same direction. The first rotating shaft 12 and the second rotating shaft 14 drive the feeding roller 13 and the grinding roller 15 to rotate synchronously and in the same direction. At this time, the mud material on the feeding roller 13 is transferred onto the grinding roller 15. At this time, the fine and even feeding of the mud material can be realized. At the same time, the particles in the mud material are also synchronously transferred onto the grinding roller 15. Then, when the particles move with the grinding roller 15 to the gap between the grinding roller 15 and the grinding block 16, the particles are ground and broken by the gradual reduction of the gap. Finally, the mud material after even feeding and grinding and crushing flows out of the second guiding groove 21 under the scraping of the scraper 22 and flows into the second collecting hopper 23 along the second guiding groove 21, thus completing the processing of the mud material.
[0023] The above shows and describes the basic principles, main features and advantages of the present utility model. For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic features of the present utility model. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present utility model. Any reference signs in the claims should not be regarded as limiting the claimed rights.
[0024] The above is only the preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included in the protection scope of the present utility model.
Claims
1. A mud processing device for the production of coal gangue sintered insulation bricks, including a box body, characterized in that, A blanking hopper is fixedly connected to the top of the box body. A chute is arranged at the bottom of the blanking hopper. A sliding sealing plate is slidably connected in the chute. A filling pipe is fixedly connected in the sliding sealing plate. Two sides of the sliding sealing plate are connected with a first driving assembly for driving the sliding sealing plate to slide reciprocally. A stirring assembly is arranged in the blanking hopper. A first rotating shaft rotatably connected in the box body is arranged below the filling pipe. A feeding roller is fixedly connected to the first rotating shaft. A second rotating shaft rotatably connected in the box body is arranged on one side of the feeding roller. A grinding roller is fixedly connected to the second rotating shaft. The grinding roller and the feeding roller cooperate with each other. A grinding block fixedly connected to the inner wall of the box body is arranged on the side of the grinding roller away from the feeding roller. A gap is arranged between the grinding block and the grinding roller. A second material guiding groove fixedly connected in the box body is arranged below the grinding roller. A second discharge port is arranged at the bottom of the second material guiding groove. A scraper is arranged at the top of the second material guiding groove. The scraper is in mutual fit with the grinding roller. A second collecting hopper is fixedly connected to the outer wall of the second discharge port. A second driving assembly for driving the first rotating shaft and the second rotating shaft to move synchronously is connected to the first rotating shaft and the second rotating shaft.
2. The sludge processing equipment for producing coal gangue sintered insulation bricks according to claim 1, characterized in that, A first material guiding groove fixedly connected to the inner wall of the box body is arranged below the feeding roller. A first discharge port is arranged at the bottom of the first material guiding groove. A first collecting hopper is fixedly connected to the bottom of the first discharge port.
3. The mud processing equipment for producing coal gangue sintered insulation bricks according to claim 1, characterized in that, The first driving assembly includes a connecting frame fixedly connected to the sliding sealing plate. A driving groove is fixedly connected in the connecting frame. A first mounting frame is fixedly connected to the outer wall of the box body. A first motor is fixedly connected to the first mounting frame. A rotating arm is fixedly connected to the output shaft of the first motor. A driving rod is fixedly connected to the rotating arm. The driving rod is slidably connected in the driving groove.
4. The sludge processing equipment for the production of coal gangue sintered insulation bricks according to claim 1, characterized in that, The stirring assembly includes a second mounting frame fixedly connected in the blanking hopper. A second motor is fixedly connected to the second mounting frame. A stirring rod is fixedly connected to the output shaft of the second motor.
5. The mud processing equipment for producing coal gangue sintered insulation bricks according to claim 1, characterized in that, The second driving assembly includes first gears fixedly connected to the first rotating shaft and the second rotating shaft. A third mounting frame is fixedly connected to the outer wall of the box body. A third motor is fixedly connected to the third mounting frame. A second gear is fixedly connected to the output shaft of the third motor. The second gear is arranged between two groups of first gears. The second gear meshes with the two groups of first gears.