Continuous aluminum-plastic separator

By designing a continuous aluminum-plastic separator, the problem of difficult separation of aluminum-plastic composite films is solved, the continuous separation of aluminum-plastic materials and the recycling of separators is realized, the gap in industry equipment is filled, and the resource utilization and environmental protection are improved.

CN223147518UActive Publication Date: 2025-07-25DINGZHOU CHUANGFENG MACHINERY MANUFACTURING CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422431294.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-09
Publication Date
2025-07-25
Estimated Expiration
2034-10-09

AI Technical Summary

Technical Problem

There is a lack of mature equipment in the prior art for effectively separating aluminum foil and plastic in aluminum-plastic composite films, resulting in the main waste treatment method of incineration or cracking, and serious waste of resources and not environmentally friendly.

Method used

A continuous aluminum-plastic separator is designed, including a feed hopper, reaction box, motor frame, motor and bottom support frame. It is equipped with a multi-layer reaction tank inside. The continuous separation of aluminum-plastic materials is achieved through the revolving groove dialer and the vertical revolving groove, and the separating agent collection chamber is used to recycle the separating agent.

Benefits of technology

Continuous separation of aluminum-plastic materials is achieved, resource waste is avoided, environmental protection is ensured, and resource utilization is improved through the recycling and utilization of separator.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223147518U_ABST
    Figure CN223147518U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of waste recovery, and provides a continuous aluminum-plastic separator, which comprises a feed hopper, a reaction box body, a motor frame, a motor and a bottom support frame, a plurality of layers and rows of reaction tanks are arranged in the reaction box body, a separating agent and an aluminum-plastic material can be continuously reacted, the separating agent and the aluminum-plastic material are fed and discharged at the same time, and the separation efficiency is improved. The equipment blank in the industry field is filled, redundant separating agents are recycled through the separating agent collecting bin, waste of resources is avoided, and the environmental protection property in the treatment process can be guaranteed.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of waste recycling, in particular to a continuous aluminum-plastic separator. Background Art

[0002] Aluminum-plastic composite packaging is a new type of packaging material formed by bonding two or more layers of materials such as aluminum foil, PE, PET, PA, and PP together. Because of its unique properties such as light-shielding, oxygen-isolating, moisture-isolating, and corrosion-resistant, it has become an indispensable item in life and is widely used in industries or fields such as food, medicine, chemical industry, and electronics. During the packaging production process, a large amount of waste materials such as scraps and leftovers are generated, or these packages become waste after use. At present, the recycling and treatment methods are basically incineration, pyrolysis oilification, or making plastic pellets. So far, no mature special separation equipment that can separate the aluminum foil and plastic of the aluminum-plastic composite film has been found in the market. Summary of the Invention

[0003] The purpose of the utility model is to provide a continuous aluminum-plastic separator to overcome the problems existing in the prior art.

[0004] To achieve the above purpose, the utility model provides the following technical solutions:

[0005] A continuous aluminum-plastic separator includes a feed hopper, a reaction box body, a motor frame, a motor, and a bottom support frame. The feed hopper is fixedly installed on the top of the reaction box body, the bottom support frame is fixedly installed on the bottom of the reaction box body, the lower part of the motor frame is fixedly connected to the bottom support frame, the motor frame is located in front of the reaction box body, and the motor is threadedly connected to the motor frame;

[0006] A reaction tank is arranged inside the reaction box body. The reaction tank is successively the first-layer reaction tank group, the second-layer reaction tank group, and the third-layer reaction tank group from top to bottom. The reaction tanks of the same layer are fixedly connected by a rotary tank diverter, and the rotary tank diverter is used for transferring materials between the reaction tanks of the same layer. The reaction tank is used for carrying out the aluminum-plastic separation reaction.

[0007] Further, a heat-insulating layer is attached to the outside of the reaction tank. The number of layers of the reaction tank is three, and there are three reaction tanks in each layer. The number of reaction tanks is 9. The reaction tanks of different layers are connected by a connecting plate at the bottom of the tank.

[0008] Further, a separating agent supply pipe is arranged at the top of the reaction tank, and the bottom of the separating agent supply pipe extends into the reaction tank. The separating agent supply pipe is used for spraying the separating agent.

[0009] Further, a separating agent collecting bin is provided at the bottom of each reaction tank. The bottom of the separating agent collecting bin is of an open structure. The top of the separating agent collecting bin is fixedly connected to the bottom of the reaction tank, and a separating agent collecting hole is provided at the bottom of the tank bottom.

[0010] Further, the third reaction tank of the first-layer reaction tank group is connected to the fourth reaction tank of the second-layer reaction tank group through a vertical material transfer tank. The sixth reaction tank of the second-layer reaction tank group is connected to the seventh reaction tank of the third-layer reaction tank group through a vertical material transfer tank. An outlet is provided at the bottom of the ninth reaction tank of the third-layer reaction tank group. Materials are transferred and dropped between reaction tanks of different layers through the vertical material transfer tank. The 9 reaction tanks are connected in series from beginning to end through a transfer tank dialing device and a vertical material transfer tank. The outlet at the bottom of the ninth reaction tank is used for final discharging. The third-layer reaction tank group is fixedly installed above the bottom support frame through a connecting plate.

[0011] Further, a collecting pipe is provided on the back of the bottom of the reaction tank. The collecting pipe is fixedly connected to the separating agent collecting bin, and the collecting pipe can collect and recycle the separating agent.

[0012] Further, a driven sprocket is installed on the bearing on one side of the reaction tank close to the motor. A base is provided at the bottom of the driven sprocket. The base is fixedly connected to the side wall of the reaction tank to support the driven sprocket. A driving sprocket is installed on the bearing on one side of the motor. The driving sprocket is connected to the driven sprocket through a chain. The driven sprockets between the reaction tanks on the same layer are connected through a chain.

[0013] Further, a spiral feeding shaft is provided inside the reaction tank. The spiral feeding shaft extends outside the reaction tank and is connected to the driven sprocket through a bearing. Spiral blades are provided on the spiral feeding shaft, which can stir the materials in the reaction tank.

[0014] Further, the transfer tank dialing device includes a frame body, a dialing shaft and dialing teeth. The dialing shaft is installed inside the frame body, and the shaft head extends to the outside and is connected to a shaft wheel through a bearing. Dialing teeth are provided on the dialing shaft.

[0015] Further, a transmission device is connected to the shaft wheel.

[0016] Beneficial effects:

[0017] As can be seen from the above technical solutions, compared with the prior art, the present utility model provides a continuous aluminum-plastic separator, including a feed hopper, a reaction box body, a motor frame, a motor and a bottom support frame. Multiple rows and multiple layers of reaction tanks are provided inside the reaction box body, which can continuously react the separating agent and the aluminum-plastic material, feeding and discharging at the same time, filling the equipment blank in the industry field, and recycling the excess separating agent through the separating agent collecting bin, which not only avoids waste of resources but also ensures environmental protection during the treatment process. Brief Description of the Drawings

[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the drawings in the following description are only the embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on the provided drawings.

[0019] Figure 1 The drawings are the overall structural schematic diagram of the continuous aluminum-plastic separator of the present invention;

[0020] Figure 2 The drawings are the internal structure diagram of the continuous aluminum-plastic separator of the present invention;

[0021] Figure 3 The drawings are the schematic diagram of the connection structure between the reaction tanks of the present invention;

[0022] Figure 4 The drawings are the structural schematic diagram of a single reaction tank of the present invention;

[0023] Figure 5 The drawings are the schematic diagram of the connection structure between the motor and the reaction tank of the present invention;

[0024] Figure 6 The drawings are the structural sectional view of the rotary tank feeder of the present invention. Detailed Embodiments

[0025] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present invention.

[0026] Embodiment 1

[0027] The present invention provides a continuous aluminum-plastic separator, including a feed hopper 1, a reaction box body 2, a motor frame 3, a motor 4 and a bottom support frame 5. The feed hopper 1 is fixedly installed on the top of the reaction box body 2, the bottom support frame 5 is fixedly installed on the bottom of the reaction box body 2, the lower part of the motor frame 3 and the bottom support frame 5 are fixedly connected by threads, the motor frame 3 is located in front of the reaction box body 2, the motor frame 3 has 3 layers, and each layer has a motor 4. The motor 4 is threadedly connected to the motor frame 3.

[0028] Inside the reaction chamber 2, there are three layers of reaction tanks 7, with three reaction tanks 7 in each layer, for a total of 9. The outside of the reaction tank 7 is attached with a heat preservation layer to keep the reaction tank 7 warm. The reaction tanks 7 are, from top to bottom, the first-layer reaction tank group 8, the second-layer reaction tank group 9, and the third-layer reaction tank group 10. The reaction tank 7 is a device for carrying out reactions. The reaction tanks 7 on different layers are connected by a connecting plate 14 at the bottom of the tank. The upper part of the connecting plate 14 is welded to the bottom of the reaction tank 7, and the lower part of the connecting plate 14 is welded to the top of the reaction tank 7.

[0029] The first-layer reaction tank group 8 includes the first reaction tank 801, the second reaction tank 802, and the third reaction tank 803. Among them, the first reaction tank 801 is the reaction tank 7 near the feed hopper 1. The second-layer reaction tank group 9 includes the fourth reaction tank 904, the fifth reaction tank 905, and the sixth reaction tank 906. The third-layer reaction tank group 10 includes the seventh reaction tank 107, the eighth reaction tank 108, and the ninth reaction tank 109. Among them, the third reaction tank 803, the fourth reaction tank 904, and the ninth reaction tank 109 are in the same vertical direction, and the first reaction tank 801, the sixth reaction tank 906, and the seventh reaction tank 107 are in the same vertical direction.

[0030] At the top of each reaction tank 7, a separating agent supply pipe 15 is connected by socket. The bottom of the separating agent supply pipe 15 extends into the inside of the first-layer reaction tank group 8 for spraying the separating agent into the reaction tank 7.

[0031] At the bottom of each reaction tank 7, a separating agent collection bin 13 is welded. The bottom of the separating agent collection bin 13 is of an open structure, and separating agent collection holes are provided at the bottom of the tank at the connection between the top of the separating agent collection bin 13 and the reaction tank 7. At the back of the bottom of each reaction tank 7, a collection pipe 21 is provided. The collection pipe 21 is fixedly connected to the separating agent collection bin 13. The separating agent in the separating agent collection bin 13 will flow into the collection pipe 21, and the collection pipe 21 can collect and recycle the separating agent.

[0032] The third reaction tank 803 and the fourth reaction tank 904 are connected by a vertical transfer chute 17. The sixth reaction tank 906 and the seventh reaction tank 107 are connected by a vertical transfer chute 17. There is a discharge port 12 at the bottom of the ninth reaction tank 109. The materials are transferred and dropped between the reaction tanks 7 on different layers through the vertical transfer chute 17.

[0033] The reaction tanks 7 on the same layer are fixedly connected by a transfer tank diverter 11. The reaction tanks 7 on the same layer are connected in series from start to end through the transfer tank diverter 11. The transfer tank diverter 11 is fixedly connected to the reaction tank 7. The transfer tank diverter 11 includes a frame 16, a diverter shaft 24, and diverter teeth 25. The diverter shaft 24 is installed inside the frame 16, and the shaft head extends to the outside and is connected to a shaft wheel 26 by a bearing. The diverter shaft 24 is provided with diverter teeth 25. The shaft wheel 26 can be connected to a transmission device to drive the shaft wheel 26 to rotate, further driving the diverter shaft 24 and the diverter teeth 25 to rotate to complete the material diversion.

[0034] Nine reaction tanks are connected in series from start to end through the transfer tank diverter 11 and the vertical transfer chute 17. The discharge port 12 at the bottom of the ninth reaction tank 109 is used for the final discharge. The reaction tank group 10 on the third layer is fixedly installed above the bottom support frame 5 by a connecting plate 14 through threads.

[0035] The output end of the motor 4 is installed with a driving sprocket 6 by a bearing. One side of the reaction tank 7 close to the motor 4 is installed with a driven sprocket 19 by a bearing. The driven sprocket 19 has two sprockets, one in front and one behind. The bottom of the driven sprocket 19 is fixedly installed above the base 20. The base 20 is fixedly connected to the side wall of the reaction tank 7 to support the driven sprocket 19. The driving sprocket 6 on the motor 4 is connected to the driven sprocket 19 by a chain 23. The driven sprockets 19 between the reaction tanks 7 on the same layer are connected by a chain 23.

[0036] A spiral pusher shaft 18 is provided inside the reaction tank 7. The spiral pusher shaft 18 extends outside the reaction tank 7 and is connected to the driven sprocket 19 by a bearing. The spiral pusher shaft 18 is provided with spiral blades 22 to stir the materials in the reaction tank.

[0037] The motor 4 can control the driving sprocket 6 to rotate, thereby driving the driven sprockets 19 on each layer to rotate through the chain 3, further driving the spiral pusher shaft 18 to rotate, and the spiral blades 22 stir the materials.

[0038] The specific working process is as follows: The crushed aluminum-plastic sheet material enters the first reaction tank 801 of the first layer of reaction tank group 8 from the feed hopper 1. At the same time, the separating agent is sprayed from the separating agent supply pipe 15 at the top of the reaction tank 7. The separating agent is evenly mixed and reacts with the material in the first reaction tank 801. The spiral blades 22 on the spiral feeding shaft 18 push the material towards the outlet direction. When it comes to the first and second interfaces, the material is deflected by the transfer tank diverter 11 to the second reaction tank 802 of the same layer. The rotating spiral feeding shaft 18 in the second reaction tank 802 sends the material to the next reaction tank 7, that is, the third reaction tank 803, and at the same time, the separating agent is sprayed. There is a vertical transfer trough 17 between the third reaction tank 803 and the fourth reaction tank 904 of the second layer of reaction tank group 9. Through the vertical transfer trough 17, the material naturally falls into the fourth reaction tank 904. In this way, the material reacts successively from the first reaction tank 801 to the ninth reaction tank 109. The excess separating agent flows from the separating agent collection hole at the bottom of the tank to the separating agent collection bin 13, and is collected by the collection pipe 15 and recycled. After the material is separated, it comes to the discharge port 12 of the third layer of reaction tank group and enters the next process.

[0039] The utility model provides a continuous aluminum-plastic separator, which includes a feed hopper, a reaction box body, a motor frame, a motor and a bottom support frame. Inside the reaction box body, there are multiple layers and columns of reaction tanks, which can continuously react the separating agent and the aluminum-plastic material, feeding and discharging simultaneously, filling the equipment gap in the industry field. And the excess separating agent is recycled through the separating agent collection bin, which not only avoids the waste of resources but also ensures the environmental protection during the treatment process.

[0040] The above description of the disclosed embodiments enables those skilled in the art to implement or use the utility model. Various modifications to these embodiments will be obvious to those skilled in the art. The general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the utility model. Therefore, the utility model will not be limited to these embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A continuous aluminum-plastic separator, characterized in that, It includes a feed hopper (1), a reaction chamber (2), a motor frame (3), a motor (4) and a bottom support frame (5). The feed hopper (1) is fixedly installed at the top of the reaction chamber (2), the bottom support frame (5) is fixedly installed at the bottom of the reaction chamber (2), the lower part of the motor frame (3) is fixedly connected to the bottom support frame (5), the motor frame (3) is located in front of the reaction chamber (2), and the motor (4) is threadedly connected to the motor frame (3). Inside the reaction chamber (2), there is a reaction tank (7). The reaction tank (7) is successively the first-layer reaction tank group (8), the second-layer reaction tank group (9) and the third-layer reaction tank group (10) from top to bottom. The reaction tanks (7) of the same layer are fixedly connected by a rotary tank diverter (11). The rotary tank diverter (11) is used for material transfer between the reaction tanks (7) of the same layer. The reaction tank (7) is used for the aluminum-plastic separation reaction to occur.

2. The continuous aluminum-plastic separator according to claim 1, characterized in that, A heat-insulating layer is attached to the outside of the reaction tank (7). The number of layers of the reaction tank (7) is three, and there are three reaction tanks (7) in each layer. The number of reaction tanks (7) is 9. The reaction tanks (7) of different layers are connected by a connecting plate (14) at the bottom of the tank.

3. A continuous aluminum-plastic separator according to claim 1, characterized in that, At the top of the reaction tank (7), there is a separating agent supply pipe (15). The bottom of the separating agent supply pipe (15) extends into the reaction tank (7). The separating agent supply pipe (15) is used for spraying the separating agent.

4. A continuous aluminum-plastic separator according to claim 1, characterized in that, At the bottom of each reaction tank (7), there is a separating agent collection bin (13). The bottom of the separating agent collection bin (13) is of an open structure. The top of the separating agent collection bin (13) is fixedly connected to the bottom of the reaction tank (7). There are separating agent collection holes at the bottom of the tank.

5. A continuous aluminum-plastic separator according to claim 1, characterized in that, The third reaction tank (803) of the first-layer reaction tank group (8) is connected to the fourth reaction tank (904) of the second-layer reaction tank group (9) through a vertical transfer tank (17). The sixth reaction tank (906) of the second-layer reaction tank group (9) is connected to the seventh reaction tank (107) of the third-layer reaction tank group (10) through a vertical transfer tank (17). At the bottom of the ninth reaction tank (109) of the third-layer reaction tank group (10), there is a discharge port (12). The reaction tanks (7) of different layers transfer materials by falling through the vertical transfer tank (17). The 9 reaction tanks are connected in series from beginning to end through the rotary tank diverter (11) and the vertical transfer tank (17). The discharge port (12) at the bottom of the ninth reaction tank (109) is used for final discharging. The third-layer reaction tank group (10) is fixedly installed above the bottom support frame (5) through the connecting plate (14).

6. A continuous aluminum-plastic separator according to claim 4, characterized in that, At the back of the bottom of the reaction tank (7), there is a collection pipe (21). The collection pipe (21) is fixedly connected to the separating agent collection bin (13). The collection pipe (21) can collect and recycle the separating agent.

7. A continuous aluminum-plastic separator according to claim 1, characterized in that, On one side of the reaction tank (7) close to the motor (4), a driven sprocket (19) is installed on the bearing. A base (20) is provided at the bottom of the driven sprocket (19). The base (20) is fixedly connected to the side wall of the reaction tank (7) for supporting the driven sprocket (19). On one side of the motor (4), a driving sprocket (6) is installed on the bearing. The driving sprocket (6) is connected to the driven sprocket (19) through a chain (23). The driven sprockets (19) between the reaction tanks (7) on the same layer are connected through a chain (23).

8. A continuous aluminum-plastic separator according to claim 7, characterized in that, A spiral feeding shaft (18) is provided inside the reaction tank (7). The spiral feeding shaft (18) extends outside the reaction tank (7) and is connected to the driven sprocket (19) through a bearing. Spiral blades (22) are provided on the spiral feeding shaft (18) to stir the materials in the reaction tank.

9. A continuous aluminum-plastic separator according to claim 1, characterized in that, The rotary tank feeder (11) includes a frame body (16), a feeding shaft (24) and feeding teeth (25). The feeding shaft (24) is installed inside the frame body (16), and the shaft head extends to the outside and is connected to a shaft wheel (26) through a bearing. Feeding teeth (25) are provided on the feeding shaft (24).

10. A continuous aluminum-plastic separator according to claim 9, characterized in that, A transmission device is connected to the shaft wheel (26).