Mould temperature controller feeding device capable of preventing spontaneous combustion of fuel

By introducing the water tower liquid outlet pipe and temperature sensor into the feeding device of the mold temperature machine, and combining the blower and the gas tank to stabilize the air pressure, the problem of fuel spontaneous combustion caused by the sudden power outage of the mold temperature machine is solved, and automatic fire extinguishing and temperature control are achieved to ensure production safety and efficiency.

CN223147538UActive Publication Date: 2025-07-25SHIJIAZHUANG SHUAIZHONG WOOD IND CO LTD
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Patent Information

Application Number
CN202422411043.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-08
Publication Date
2025-07-25
Estimated Expiration
2034-10-08

AI Technical Summary

Technical Problem

When the existing mold temperature machine feeding device suddenly cuts off power, the temperature of the mold temperature machine is too high, causing fuel to ignite, causing fire, threatening the safety of the silo, damaging the feeder, silo and surrounding equipment, and affecting production progress.

Method used

Design a feeding device for mold temperature machine that is anti-fuel spontaneous combustion. The outlet pipe is connected to the water tower and transmits the water flow to the feeder and the silo for cooling and extinguishing the fire. The motor speed is controlled by using a temperature sensor to ensure the temperature is stable. It is equipped with a blower and a gas tank to provide stable air pressure, and an alarm is installed to monitor fire risks in real time.

Benefits of technology

It realizes an automated water injection fire extinguishing process, quickly reduces temperature, prevents fuel spontaneous combustion, improves fire extinguishing efficiency and safety, ensures production continuity, avoids equipment damage, and improves production efficiency and equipment life.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of feeding devices, in particular to a mold temperature controller feeding device capable of preventing spontaneous combustion of fuel, which comprises a water tower, a control electric cabinet, a water pipe, a main electric cabinet, a second feeder, a mold temperature controller, an air blower, a second stock bin, a first output device, a first stock bin and a temperature sensor, a water well is arranged on the inner side of the supporting frame, a water pipe is arranged in the center of the bottom of the water tower, a water pump is arranged at one end, located in the water well, of the water pipe, and a liquid outlet pipe is arranged on the side, away from the water pipe, of the lower end of the water tower; the water injection mechanism is started at the moment of sudden power failure, the water tower is connected with the liquid outlet pipe to convey water flow to the feeder to flow into the mold temperature controller for cooling and fire extinguishing, the temperature is rapidly reduced, spontaneous combustion of fuel is effectively prevented, the water tower is large in water storage capacity, enough fire extinguishing water sources are guaranteed, the water injection and fire extinguishing process is automatically completed, manual intervention is not needed, and operation is convenient. And the fire extinguishing efficiency and safety are improved.
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Description

Technical Field

[0001] The utility model relates to the field of feeding devices, in particular to a feeding device of a mold temperature controller for preventing fuel spontaneous combustion. Background Technique

[0002] The feeding device of the mold temperature controller is mainly used in the plastic molding process. By precisely controlling the mold temperature, it ensures that the plastic material reaches the best state during the molding process. This device integrates the functions of the mold temperature controller and the feeder. The mold temperature controller is responsible for heating or cooling the mold to maintain the mold within an appropriate working temperature range, while the feeder is responsible for accurately and stably conveying the plastic raw material into the mold. The two work together, improving the efficiency and product quality of plastic molding, and also helping to reduce energy consumption and production costs. The feeding device of the mold temperature controller is widely used in plastic molding processes such as injection molding, extrusion, and blow molding.

[0003] In the existing feeding device of the mold temperature controller, during operation, if there is a sudden power outage, the excessive temperature of the mold temperature controller will cause the fuel in the feeder to spontaneously combust, triggering a fire, directly threatening the safety of the silo, damaging the feeder, silo and surrounding equipment, resulting in the interruption of the production line and affecting the production progress.

[0004] Therefore, aiming at the above-mentioned existing feeding device of the mold temperature controller, if there is a sudden power outage, the excessive temperature of the mold temperature controller will cause the fuel in the feeder to spontaneously combust, triggering a fire, directly threatening the safety of the silo, damaging the feeder, silo and surrounding equipment, resulting in the interruption of the production line and affecting the production progress. A feeding device of a mold temperature controller for preventing fuel spontaneous combustion can be designed to automatically complete the water injection and fire extinguishing process, quickly reduce the temperature, effectively prevent fuel spontaneous combustion, and ensure the safety of the equipment. Content of the Utility Model

[0005] In order to overcome the problem of the existing feeding device of the mold temperature controller that if there is a sudden power outage, the excessive temperature of the mold temperature controller will cause the fuel in the feeder to spontaneously combust, triggering a fire, directly threatening the safety of the silo, damaging the feeder, silo and surrounding equipment, resulting in the interruption of the production line and affecting the production progress.

[0006] The technical solution of the utility model is: a feeding device of a mold temperature controller for preventing fuel spontaneous combustion, including a water tower, a control electrical cabinet, a water pipe, a main electrical cabinet, a second feeder, a mold temperature controller, a blower, a second silo, a first output device, a first silo, and a temperature sensor. The control electrical cabinet is located outside the water tower. A plurality of groups of support frames are arranged around the lower end of the water tower. A water well is arranged inside the support frames. A water pipe is arranged at the center of the bottom of the water tower. One end of the water pipe is provided with a water pump inside the water well. A liquid outlet pipe is arranged on the side of the lower end of the water tower away from the water pipe.

[0007] Preferably, the water injection mechanism is activated instantly at the moment of sudden power failure. The water tower is connected to the liquid outlet pipe to transmit water flow to the feeder and then into the mold temperature controller for cooling and fire extinguishing, rapidly reducing the temperature, effectively preventing fuel from spontaneous combustion. Moreover, the water tower has a large water storage capacity to ensure sufficient fire extinguishing water source, automatically completing the water injection and fire extinguishing process without manual intervention, improving the fire extinguishing efficiency and safety. Secondly, the liquid outlet pipe can inject water flow into the second bin, effectively wetting the raw materials at the bottom of the bin, ensuring that the internal raw materials reach a non-combustible level, rapidly reducing the temperature of the raw materials, and avoiding spontaneous combustion inside the second bin. The motor speeds of the two conveyors are controlled by the temperature value of the temperature sensor. According to the feedback of the temperature sensor, the motor speeds are precisely adjusted to ensure the temperature stability inside the mold temperature controller, avoid temperature fluctuations, prevent fuel from spontaneous combustion due to excessive temperature, and intelligently control the motor speeds to make the mixing of fuel and other substances inside the mold temperature controller more uniform, improving production efficiency.

[0008] Preferably, the first conveyor is located at the outer end of the water tower. The upper end of the first conveyor is provided with a first bin, and the first conveyor is connected and arranged with the first bin. The outer end of the first conveyor is provided with a conveyor motor, and the outer end of the conveyor motor is provided with a motor transmission cable. The lower end of the first conveyor is provided with a second bin, and the first conveyor is connected and arranged with the second bin. The lower end of the second bin is provided with a second feeder. Temperature sensors are provided at the outer ends of the second feeder and the first conveyor. The outer end of the second feeder is provided with an auxiliary motor, and the outer end of the auxiliary motor is provided with a motor cable. By using the temperature value of the temperature sensor to control the motor speeds of the two conveyors, according to the feedback of the temperature sensor, the motor speeds are precisely adjusted to ensure the temperature stability inside the mold temperature controller, avoid temperature fluctuations, prevent fuel from spontaneous combustion due to excessive temperature, and intelligently control the motor speeds to make the mixing of fuel and other substances inside the mold temperature controller more uniform, improving production efficiency.

[0009] Preferably, the outer wall of the liquid outlet pipe is provided with a liquid outlet solenoid valve, and the outer wall of the liquid outlet pipe is provided with a telescopic rod. One end of the telescopic rod is provided with a cylinder outside the second bin, and a limiter is provided at the outer end of the second bin. By using the liquid outlet solenoid valve to quickly respond and open after power failure, the liquid outlet pipe is opened instantly at the moment of power failure, controlling the rapid flow of the water inside the water tower to the designated cooling and fire extinguishing position, rapidly reducing the temperature, effectively preventing fuel from spontaneous combustion, completing the water injection and fire extinguishing process, and improving the fire extinguishing efficiency.

[0010] Preferably, the mold temperature controller is located at the outer end of the second feeder. A blower is provided at the upper end of the second feeder. By using the blower, the external air can be circulated and filtered to provide a good working environment for the mold temperature controller. At the same time, the blower can assist in quickly dissipating heat, preventing fuel from spontaneous combustion due to high temperature, reducing the humidity inside the vehicle, preventing the mold temperature controller and surrounding equipment from being affected by moisture, and prolonging the service life.

[0011] Preferably, an air pipe is provided at the upper end of the second feeder. One end of the air pipe away from the second feeder is provided with an air tank. An air pump is provided inside the air tank. A pneumatic solenoid valve is provided on the outer wall of the air pipe. By using the air tank as a gas storage device, it ensures a stable air pressure and flow rate during the feeding process, avoids affecting the stability and uniformity of feeding due to air pressure fluctuations, and to a certain extent isolates the direct impact of external fire sources or high-temperature environments on the fuel, reducing the risk of fuel spontaneous combustion.

[0012] Preferably, an alarm is provided on the outer side of the main electric cabinet. The alarm is electrically connected to the main electric cabinet. By installing the alarm to monitor the environment in real time, once a fire or potential fire risk is detected, an alarm is immediately issued to ensure that the staff can take countermeasures in the first time and reduce the risk of equipment damage and production interruption.

[0013] Preferably, the liquid outlet solenoid valve, the auxiliary motor, the feeder motor, the pneumatic solenoid valve, the temperature sensor and the alarm are electrically connected to the main electric cabinet in sequence. By using the main electric cabinet to achieve centralized management and operation of multiple devices, monitor the operating status of each device, reasonably allocate and adjust the operating parameters of each device, realize the optimal allocation of resources, and improve the overall operating efficiency.

[0014] Advantages of the present utility model:

[0015] 1. Compared with the traditional mold temperature machine feeding device, by starting the water injection mechanism immediately at the moment of sudden power failure, using the water tower to connect the liquid outlet pipe to transmit the water flow to the feeder and flow into the mold temperature machine for cooling and extinguishing the fire, quickly reducing the temperature, effectively preventing fuel spontaneous combustion, and the water tower has a large water storage capacity to ensure there is enough fire extinguishing water source, automatically completing the water injection and fire extinguishing process without manual intervention, improving the fire extinguishing efficiency and safety. Secondly, the liquid outlet pipe can inject the water flow into the second bin, effectively wetting the raw materials at the bottom of the bin, ensuring that the internal raw materials reach an incombustible level, quickly reducing the temperature of the raw materials, and avoiding spontaneous combustion inside the second bin. Using the temperature value of the temperature sensor to control the motor speed of the two groups of feeders, accurately adjusting the motor speed according to the feedback of the temperature sensor, ensuring the temperature stability inside the mold temperature machine, avoiding temperature fluctuations, preventing fuel spontaneous combustion due to too high temperature, and intelligently controlling the motor speed to make the fuel and other substances inside the mold temperature machine mix more evenly, improving the production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 Shown is a schematic diagram of the overall structure of the feeding device of the present utility model;

[0017] Figure 2 Shown is a schematic diagram of the rear-end structure of the feeding device of the present utility model;

[0018] Figure 3 Shown is a schematic diagram of the outer-end structure of the feeding device of the present utility model;

[0019] Figure 4 The following is a schematic diagram of the internal structure of the water tower of the feeding device of the present utility model.

[0020] Description of reference numerals: 1. Water tower; 2. Control electrical cabinet; 3. Support frame; 4. Water well; 5. Water pipe; 6. Water pump; 7. Liquid outlet pipe; 8. Main electrical cabinet; 9. Liquid outlet solenoid valve; 10. Second feeder; 11. Auxiliary motor; 12. Motor cable; 13. Mold temperature controller; 14. Blower; 15. Second storage bin; 16. First conveyor; 17. First storage bin; 18. Conveyor motor; 19. Motor transmission cable; 20. Air pipe; 21. Air tank; 22. Pneumatic solenoid valve; 23. Alarm; 24. Temperature sensor; 25. Cylinder. Specific embodiments

[0021] The present utility model will be further described below in conjunction with the accompanying drawings and embodiments.

[0022] Please refer to Figures 1 - 4 , the present utility model provides an embodiment: a mold temperature controller feeding device for preventing fuel spontaneous combustion, including a water tower 1, a control electrical cabinet 2, a water pipe 5, a main electrical cabinet 8, a second feeder 10, a mold temperature controller 13, a blower 14, a second storage bin 15, a first conveyor, a first storage bin 17, and a temperature sensor 24. The control electrical cabinet 2 is located outside the water tower 1. A plurality of groups of support frames 3 are provided around the lower end of the water tower 1. A water well 4 is provided inside the support frame 3. A water pipe 5 is provided at the center of the bottom of the water tower 1. One end of the water pipe 5 is provided with a water pump 6 inside the water well 4. A liquid outlet pipe 7 is provided on the side of the lower end of the water tower 1 away from the water pipe 5.

[0023] Please refer to Figures 1 - 2, in this embodiment, the first feeder 16 is located at the outer end of the water tower 1. A first storage bin 17 is provided at the upper end of the first feeder 16. The first feeder 16 is communicated with the first storage bin 17. A feeder motor 18 is provided at the outer end of the first feeder 16. A motor transmission cable 19 is provided at the outer end of the feeder motor 18. A second storage bin 15 is provided at the lower end of the first feeder 16. The first feeder 16 is communicated with the second storage bin 15. A second feeder 10 is provided at the lower end of the second storage bin 15. Temperature sensors 24 are provided at the outer ends of both the second feeder 10 and the first feeder 16. An auxiliary motor 11 is provided at the outer end of the second feeder 10. A motor cable 12 is provided at the outer end of the auxiliary motor 11. By using the temperature values of the temperature sensors 24 to control the motor speeds of the two groups of feeders, and according to the feedback of the temperature sensors 24, the motor speeds are precisely adjusted to ensure the stable temperature inside the mold temperature controller 13, avoid temperature fluctuations, prevent fuel spontaneous combustion caused by too high temperature, and intelligently control the motor speeds to make the mixture of fuel and other substances inside the mold temperature controller 13 more uniform, improve production efficiency. An outlet liquid electromagnetic valve 9 is provided on the outer wall of the outlet pipe 7. A telescopic rod is provided on the outer wall of the outlet pipe 7. One end of the telescopic rod is provided with a cylinder 25 outside the second storage bin 15. A limiter is provided at the outer end of the second storage bin 15. By using the outlet liquid electromagnetic valve 9 to quickly respond and open after power-off, the outlet pipe 7 is opened instantly when power-off occurs, controlling the rapid flow of the water inside the water tower 1 to the designated cooling and fire extinguishing position, quickly reducing the temperature, effectively preventing fuel spontaneous combustion, completing the water injection fire extinguishing process, and improving the fire extinguishing efficiency.

[0024] Please refer to Figures 1 - 3 , in this embodiment, the mold temperature controller 13 is located at the outer end of the second feeder 10. A blower 14 is provided at the upper end of the second feeder 10. By using the blower 14, the external air can be circulated and filtered to provide a good working environment for the mold temperature controller 13. At the same time, the blower 14 can assist in quickly dissipating heat, prevent fuel from spontaneous combustion due to high temperature, reduce the humidity inside the vehicle, prevent the mold temperature controller 13 and surrounding equipment from being affected by moisture, and extend the service life. An air pipe 20 is provided at the upper end of the second feeder 10. One end of the air pipe 20 away from the second feeder 10 is provided with an air tank 21. An air pump is provided inside the air tank 21. A pneumatic electromagnetic valve 22 is provided on the outer wall of the air pipe 20. By using the air tank 21 as a gas storage device, it is ensured to provide stable air pressure and flow rate during the feeding process, avoid affecting the stability and uniformity of feeding due to air pressure fluctuations, and to a certain extent isolate the direct influence of external fire sources or high-temperature environments on the fuel, reducing the risk of fuel spontaneous combustion.

[0025] Please refer to Figures 2 - 4, in this embodiment, an alarm 23 is provided on the outer side of the main electric cabinet 8. The alarm 23 is electrically connected to the main electric cabinet 8 by wires. By installing the alarm 23, the environment is monitored in real time. Once a fire or potential fire risk is detected, an alarm is immediately issued to ensure that the staff can take countermeasures in the first time, reducing the risk of equipment damage and production interruption. The liquid outlet solenoid valve 9, the auxiliary motor 11, the feeder motor 18, the pneumatic solenoid valve 22, the temperature sensor 24 and the alarm 23 are electrically connected to the main electric cabinet 8 in sequence. By using the main electric cabinet 8, centralized management and operation of multiple devices are realized, the operation status of each device is monitored, the operation parameters of each device are reasonably allocated and adjusted, the optimal allocation of resources is realized, and the overall operation efficiency is improved.

[0026] When working, first, fuel is transported from the first bin 17 to the second bin 15 through the first feeder 16. When the fuel in the second bin 15 reaches the set position, the limiter transmits a signal to the feeder motor 18 at the outer end of the first feeder 16 to stop running. When the fuel in the second bin 15 is less, the output motor runs to transport fuel into the second bin 15, and the work is repeated. The second feeder 10 transports the fuel from the second bin 15 to the mold temperature controller 13 and burns it out. Through gasification combustion, when the mold temperature controller 13 reaches the set temperature, the auxiliary motor 11 at the outer end of the second feeder 10 stops working. The auxiliary motor 11 of the second feeder 10 determines the amount of fuel entering the mold temperature controller 13 according to the temperature difference of the set temperature. If a sudden power failure occurs, the liquid outlet solenoid valve 9 of the liquid outlet pipe 7 is activated, and the water tower 1 is connected to the liquid outlet pipe 7 to transmit water flow to the feeder and flow into the mold temperature controller 13 for cooling and extinguishing the fire, quickly reducing the temperature. Moreover, the water tower 1 has a large water storage capacity to ensure sufficient fire extinguishing water source and automatically complete the water injection and fire extinguishing process. Secondly, the cylinder 25 is used to drive the liquid outlet pipe 7 to inject water flow into the second bin 15, effectively wetting the raw materials at the bottom of the bin, ensuring that the internal raw materials reach a non-combustible level, quickly reducing the temperature of the raw materials, and avoiding spontaneous combustion inside the second bin 15. The motor speeds of the two groups of feeders are controlled by the temperature value of the temperature sensor 24. According to the feedback of the temperature sensor 24, the motor speeds are accurately adjusted to ensure the temperature stability inside the mold temperature controller 13, avoid temperature fluctuations, and prevent fuel spontaneous combustion caused by too high temperature. After a power failure, the main electric cabinet 8 can control the alarm 23 to monitor and alarm in real time. When a fire or potential fire risk is detected, an alarm is immediately issued to ensure that the staff can take countermeasures in the first time, reducing the risk of equipment damage and production interruption, reasonably allocating and adjusting the operation parameters of each device, realizing the optimal allocation of resources, and ensuring the safety of the equipment.

[0027] Through the above steps, by starting the water injection mechanism instantaneously at the moment of sudden power failure, using the water tower 1 to connect the liquid outlet pipe 7 to transmit the water flow to the feeder and flow into the mold temperature controller 13 for cooling and fire extinguishing, the temperature can be rapidly reduced, effectively preventing the fuel from spontaneous combustion. Moreover, the water storage capacity of the water tower 1 is large, ensuring sufficient fire extinguishing water source. The water injection and fire extinguishing process is automatically completed without manual intervention, improving the fire extinguishing efficiency and safety. Secondly, the liquid outlet pipe 7 can inject the water flow into the second bunker 15, effectively wetting the raw materials at the bottom of the bunker, ensuring that the internal raw materials reach the non-combustible level, rapidly reducing the temperature of the raw materials, and avoiding spontaneous combustion inside the second bunker 15. The motor speeds of the two groups of conveyors are controlled by the temperature value of the temperature sensor 24. According to the feedback of the temperature sensor 24, the motor speeds are precisely adjusted to ensure the temperature stability inside the mold temperature controller 13, avoid temperature fluctuations, prevent fuel spontaneous combustion caused by excessive temperature, and intelligently control the motor speeds to make the mixture of the fuel and other substances inside the mold temperature controller 13 more uniform, improving the production efficiency.

Claims

1. A feeding device for a mold temperature controller to prevent fuel spontaneous combustion, including a water tower (1); characterized in that: It also includes a control electric cabinet (2), a water pipe (5), a main electric cabinet (8), a second feeder (10), a mold temperature controller (13), a blower (14), a second storage bin (15), a first output device, a first storage bin (17), and a temperature sensor (24). The control electric cabinet (2) is located outside the water tower (1). A plurality of groups of support frames (3) are provided around the lower end of the water tower (1). A water well (4) is provided inside the support frames (3). A water pipe (5) is provided at the center of the bottom of the water tower (1). One end of the water pipe (5) is provided with a water pump (6) inside the water well (4). A liquid outlet pipe (7) is provided on one side of the lower end of the water tower (1) away from the water pipe (5).

2. The feeding device of the mold temperature controller for preventing fuel spontaneous combustion according to claim 1, wherein: The first feeder (16) is located at the outer end of the water tower (1). A first storage bin (17) is provided at the upper end of the first feeder (16). The first feeder (16) is communicated with the first storage bin (17). A feeder motor (18) is provided at the outer end of the first feeder (16). A motor transmission cable (19) is provided at the outer end of the feeder motor (18). A second storage bin (15) is provided at the lower end of the first feeder (16). The first feeder (16) is communicated with the second storage bin (15). A second feeder (10) is provided at the lower end of the second storage bin (15). Temperature sensors (24) are provided at the outer ends of the second feeder (10) and the first feeder (16). An auxiliary motor (11) is provided at the outer end of the second feeder (10). A motor cable (12) is provided at the outer end of the auxiliary motor (11).

3. A feeding device for a mold temperature controller to prevent fuel spontaneous combustion according to claim 1, characterized in that: A liquid outlet solenoid valve (9) is provided on the outer wall of the liquid outlet pipe (7). A telescopic rod is provided on the outer wall of the liquid outlet pipe (7). One end of the telescopic rod is provided with a cylinder (25) outside the second storage bin (15). A limiter is provided at the outer end of the second storage bin (15).

4. The feeding device of the mold temperature controller for preventing fuel spontaneous combustion according to claim 2, wherein: The mold temperature controller (13) is located at the outer end of the second feeder (10). A blower (14) is provided at the upper end of the second feeder (10).

5. The feeding device of the mold temperature controller for preventing fuel spontaneous combustion according to claim 4, characterized in that: An air pipe (20) is provided at the upper end of the second feeder (10). One end of the air pipe (20) away from the second feeder (10) is provided with an air tank (21). An air pump is provided inside the air tank (21). A pneumatic solenoid valve (22) is provided on the outer wall of the air pipe (20).

6. The feeding device of the mold temperature controller for preventing fuel spontaneous combustion according to claim 5, characterized in that: An alarm (23) is provided outside the main electric cabinet (8). The alarm (23) is electrically connected to the main electric cabinet (8) by wires.

7. The feeding device of a mold temperature controller (13) for preventing fuel spontaneous combustion according to claim 6, characterized in that: The liquid outlet solenoid valve (9), the auxiliary motor (11), the feeder motor (18), the pneumatic solenoid valve (22), the temperature sensor (24), and the alarm (23) are electrically connected to the main electric cabinet (8) in sequence.