Stacking tray device used in cooperation with segmented sorting of tobacco bales
By designing the improved palletizing pallet device, the problem that the existing pallets cannot cooperate with the segmented sorting system is solved, efficient palletizing and loading of cigarette bags is achieved, reducing loading waiting time and improving logistics efficiency.
Patent Information
- Application Number
- CN202422498892.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-15
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2034-10-15
AI Technical Summary
The existing palletized pallets cannot effectively cooperate with the improved segment sorting system, resulting in a waste of loading waiting time.
A palletizing pallet device including a square roof plate, a support, a lifting rod, a cantilever rod and an extendable partition curtain is designed. The partition curtain divides the roof plate into four palletizing areas, and palletizing and loading sequence markings are set in each area, and palletizing and loading orders are used to match the improved sorting system to palletize and load the cigarette bags at designated locations.
Improve logistics efficiency, reduce loading waiting time, and ensure the accuracy and efficiency of loading order.
Smart Images

Figure CN223149058U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tobacco logistics transportation auxiliary devices, in particular to a stacking tray device used for segmented sorting of cigarette packages. Background Art
[0002] One of the tasks of a tobacco logistics center is to organize and package several cigarette strips specified by different customers into cigarette packages, and sort and load them; in the process of specific operations, the staff found that the sorting of different cigarette packages is generally carried out in the order of customer orders set by the system, and when loading, they are often processed in the reverse order of the customer orders mentioned above; this makes it necessary to wait until the cigarette packages of all customer orders on the current sorting line are sorted before loading can begin, which results in a waste of waiting time for loading; based on this, the inventor redesigned the order sorting sequence of the sorting system, so that when sorting, the order sequence can be divided into several batches, and the orders with later serial numbers are sorted first, and loading is carried out immediately after each batch is completed, thereby reducing the waiting time for loading, but the stacking pallets currently used are still conventional pallet structures, which are difficult to match with the cigarette package orders that have been segmented after the system is improved; and this is also the original intention of proposing this application. Utility Model Content
[0003] The technical problem to be solved by the utility model is to provide a stacking tray device for use in matching segmented sorting of cigarette packages, so as to solve the problem of the current lack of stacking trays that can match the improved system to process segmented cigarette package orders and the inability to ensure work efficiency.
[0004] In order to solve the above problems, the utility model provides the following technical solutions:
[0005] A stacking tray device for use in segmented sorting of cigarette packages; it comprises a square top plate; a plurality of supports are arranged at the lower part of the top plate; a lifting rod is installed at the center position of the upper end surface of the top plate; four cantilever rods distributed in a cross shape are arranged on the peripheral side of the lifting rod; an extendable partition curtain is arranged between the cantilever rod and the top plate; the partition curtain divides the upper end surface of the top plate into four stacking areas, and a stacking sequence mark is respectively arranged in each stacking area.
[0006] Preferably, the support is a block-shaped strip structure; the number of the supports is an odd number not less than 3; the supports are parallel to each other and evenly distributed on the lower end surface of the top plate; and a rectangular through hole is also opened on the support for cooperating with a forklift.
[0007] Preferably, positioning holes are provided in the middle of the top plate and the corresponding support; the fixed end of the lifting rod is detachably installed through the positioning hole; and the lifting rod is a segmented telescopic structure.
[0008] Preferably, through slots are formed in the top plate at positions directly opposite to the respective cantilever rods; one end of the partition curtain is arranged in the through slots; the length of the cantilever rod is greater than the length of the through slot, and the end face of its protruding end is a smooth curved surface.
[0009] Furthermore, the structures of the respective partition curtains are the same, and each is a folding screen-like structure formed by sequentially hinging a plurality of rigid strip plates up and down; the length and width of the through slot are consistent with the length and width of the strip plate.
[0010] Preferably, loading sequence marks are provided on both end faces of each partition curtain; the stacking sequence marks in different stacking areas are consistent with the loading sequence marks on the corresponding partition curtains on both sides.
[0011] Preferably, a horn with a remote communication function is also provided on the top plate; the horn is powered by a built-in battery.
[0012] Advantages of the present utility model:
[0013] The present utility model improves the structure of the existing stacking pallet, which can cooperate with the current improved logistics system to provide a designated position for stacking the cigarette package orders with specified serial numbers after segmentation; at the same time, a partition curtain is also provided to prevent mixing between the order cigarette packages of different batches, and marks for indicating the loading sequence are also set on the partition curtain, so as to facilitate the loading workers to load the goods in sequence according to the marks. Description of the drawings
[0014] Figure 1 is a schematic structural view of the present utility model in the embodiment;
[0015] Figure 2 is Figure 1 the left view when the lifting rod of the device in
[0016] Figure 3 is Figure 1 the top view of the device in
[0017] Figure 4 is a three-dimensional structural view of the support and the top plate in this embodiment;
[0018] Description of the reference numerals: 1, top plate; 2, support; 3, lifting rod; 4, cantilever rod; 5, partition curtain; 6, stacking sequence mark; 7, loading sequence mark. Detailed implementation manners
[0019] The present utility model will be further introduced below in conjunction with the drawings and specific embodiments:
[0020] Embodiment 1:
[0021] Refer to Figure 1The present embodiment provides a stacking tray device for segmented sorting of cigarette packages; it comprises a square top plate 1; a plurality of supports 2 are arranged at the lower part of the top plate 1; a lifting rod 3 is installed at the center position of the upper end surface of the top plate 1; four cantilever rods 4 distributed in a cross shape are arranged on the peripheral side of the lifting rod 3; an extendable partition curtain 5 is arranged between the cantilever rod 4 and the top plate 1; the partition curtain 5 divides the upper end surface of the top plate 1 into four stacking areas, and a stacking sequence mark 6 is respectively arranged in each stacking area.
[0022] The support 2 is a block-shaped strip structure; the number of the supports 2 is an odd number not less than 3; the supports 2 are parallel to each other and evenly distributed on the lower end surface of the top plate 1; and a rectangular through hole is also opened on the support 2 for cooperating with a forklift.
[0023] Positioning holes are provided at the middle positions of the top plate 1 and the corresponding support 2; the fixed end of the lifting rod 3 is detachably installed through the positioning hole; the lifting rod 3 is a segmented telescopic structure.
[0024] A through groove is formed on the top plate 1 at a position directly opposite to each cantilever rod 4; one end of the partition curtain 5 is arranged in the through groove; the length of the cantilever rod 4 is greater than the length of the through groove, and the end surface of the protruding end thereof is a smooth curved surface.
[0025] The structures of the partition curtains 5 are the same, and are all folding screen-like structures formed by a number of hard strip plates hinged up and down in sequence; the length and width of the through slots are consistent with the length and width of the strip plates.
[0026] Loading sequence marks 7 are provided on both end faces of each partition curtain 5; the stacking sequence marks 6 located in different stacking areas are consistent with the loading sequence marks 7 on the corresponding two side partition curtains.
[0027] The use of the utility model device in this embodiment includes two processes: the stacking operation of the cigarette packages after they are packaged and formed by the baler, and the subsequent loading of the cigarette packages onto the truck. First, before palletizing, it is necessary to ensure that the lifting rod is in a retracted state to facilitate the operation of the palletizing workers. During palletizing, it is only necessary to place the corresponding cigarette packages one by one into the corresponding stacking areas according to the prompts of the stacking sequence mark. After the stacking is completed, the lifting rod needs to be stretched, and at this time, the cantilever rod and the partition curtain form a baffle between the stacking areas. On the other hand, since the stacking sequence mark on the top plate is covered by the cigarette packages, the loading workers may not be able to effectively judge the position of each area during the loading process. At this time, the loading sequence mark on the partition curtain can serve as a prompt to remind the workers of the loading order.
[0028] Taking an order of 100 units as an example, in the past, when sorting workers stacked pallets, they did it in order from No. 1 to No. 100; at this time, the No. 1 cigarette package was stacked at the bottom layer of the pallet, and the No. 100 cigarette package was stacked at the top layer. For the convenience of loading and delivering goods, the loading order was from No. 100 to No. 1, which was equivalent to the No. 100 cigarette package being loaded deepest into the carriage and the No. 1 cigarette package being at the outermost part of the carriage. This led to the situation that loading could not start until all the cigarette packages on this line were sorted, resulting in a waste of waiting time for loading.
[0029] When using the improved system in cooperation with this application, actually, the No. 100 cigarette package is first divided into four segments: 1 - 25, 26 - 50, 51 - 75, and 76 - 100 in order; then the cigarette packages numbered 76 - 100 are sorted first. At this time, the No. 76 cigarette package is stacked at the bottom layer of Area D of the pallet, and the No. 100 cigarette package is stacked at the top layer of Area A of the pallet. At this time, loading can be arranged. Still, the No. 100 is at the deepest part of the carriage, and the No. 76 cigarette package is in the middle position of the carriage; during the entire loading process, the sorting equipment does not stop. After the No. 76 - 100 are loaded, the stacking work of the No. 50 - 75 is basically completed, and then loading can continue. In this way, the waiting time for loading can be saved, and the overall logistics efficiency can be improved. And because the number of cigarette packages corresponding to each stacking area on the pallet is reduced, it enables the loading workers to load the goods conveniently and quickly.
[0030] Embodiment 2:
[0031] The other structures of the utility model device in this embodiment are the same as those in Embodiment 1 and will not be elaborated here.
[0032] In this embodiment, a horn with a remote communication function is also provided on the top plate 1; the horn is powered by a built-in battery. The purpose of setting this horn is to receive wireless signals from the logistics center system to prompt the stacking workers and loading workers to perform corresponding operations.
Claims
1. A palletizing tray device for use in conjunction with segmented sorting of cigarette packs, which comprises a square top plate (1); a plurality of supports (2) are arranged below the top plate (1); characterized in that: A lifting rod (3) is installed at the center position of the upper end surface of the top plate (1); four cantilever rods (4) distributed in a cross shape are arranged on the peripheral side of the lifting rod (3); an extendable partition curtain (5) is arranged between the cantilever rod (4) and the top plate (1); the partition curtain (5) divides the upper end surface of the top plate (1) into four stacking areas, and a stacking sequence mark (6) is respectively arranged in each stacking area.
2. The palletizing tray device for use in conjunction with segmented sorting of cigarette packs according to claim 1, wherein: The support (2) is a block-shaped strip structure; the number of the supports (2) is an odd number not less than 3; the supports (2) are parallel to each other and evenly distributed on the lower end surface of the top plate (1); and a rectangular through hole for cooperating with a forklift is also provided on the support (2).
3. A palletizing tray device used in conjunction with a segmented sorting of cigarette packs according to claim 1, characterized in that: Positioning holes are provided at the middle positions of the top plate (1) and the corresponding support (2); the fixed end of the lifting rod (3) is detachably installed through the positioning hole; the lifting rod (3) is a segmented telescopic structure.
4. A palletizing tray device used in conjunction with a segmented sorting of cigarette packs according to claim 1, characterized in that: A through slot is formed on the top plate (1) at a position directly opposite to each cantilever rod (4); one end of the partition curtain (5) is arranged in the through slot; the length of the cantilever rod (4) is greater than the length of the through slot, and the end surface of the protruding end thereof is a smooth curved surface.
5. A palletizing tray device used in cooperation with a segmented sorting cigarette pack, characterized in that: The structures of the partition curtains (5) are the same, and are all folding screen-like structures formed by a plurality of hard strip plates hinged in sequence up and down; the length and width of the through slots are consistent with the length and width of the strip plates.
6. A palletizing tray device for use in conjunction with segmented sorting of cigarette packs according to claim 1, characterized in that: A loading sequence mark (7) is provided on both end faces of each partition curtain (5); the stacking sequence marks (6) located in different stacking areas are consistent with the loading sequence marks (7) on the partition curtains on both sides.
7. A palletizing tray device used in cooperation with a segmented sorting cigarette pack, characterized in that: A speaker with a remote communication function is also provided on the top plate (1); the speaker is powered by a built-in battery.