Full-automatic bar feeding machine
Through the combination of guide plate, rotating roller and push plate of the fully automatic rod loading machine, the lag and stacking problems during the rod conveying process are solved, continuous loading and stable transport are achieved, production efficiency is improved and rod protection is protected.
Patent Information
- Application Number
- CN202422293041.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-20
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2034-09-20
AI Technical Summary
Existing rod loaders are prone to lag or stacking during the conveying process, which affects production efficiency and may damage the equipment.
A fully automatic rod loading machine is designed. Through the combination of guide plate, rotating roller and push plate, the rolling speed and position adjustment of the rod is controlled to ensure that the rod smoothly enters the subsequent processing process, and at the same time, it is stable conveyed using electric push rods and limit rings.
Continuous loading of bars is achieved, avoiding stacking and lag, improving production efficiency and protecting the bar surface, reducing equipment impact.
Smart Images

Figure CN223149382U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of bar loading machines, in particular to a full-automatic bar loading machine. Background Art
[0002] An automatic bar feeder refers to a feeding machine that cooperates with equipment capable of continuously and circularly processing bar materials to achieve automatic feeding, thereby improving the processing efficiency and automation degree of the equipment.
[0003] In the process of loading bars by a common bar loading machine, when loading a large number of bars at one time, the bars cannot pass smoothly, and it is easy to have a problem of accumulation. Moreover, there are large differences in the diameter or length of the bars, which may cause a problem of jamming during the conveying process. This will not only reduce the overall production efficiency, but also may cause damage to the loading machine itself.
[0004] Therefore, for the above-mentioned bar loading machine, in the process of loading bars, it may cause problems of jamming or accumulation during the conveying process, which will not only reduce the overall production efficiency, but also may cause damage to the loading machine itself. It is urgently needed to be solved to improve the use scenario of the bar loading machine. Summary of the Utility Model
[0005] In order to overcome the problems of jamming or accumulation that occur during the conveying process when a common bar loading machine loads bars.
[0006] The technical solution of the utility model is as follows: a full-automatic bar loading machine, including a chassis. The front surface of the chassis is fixedly provided with a mounting frame. The rear end surface of the chassis is fixedly welded with a support frame. The upper end surface of the chassis is fixedly provided with a plurality of guiding plates. A placing frame is connected to the plurality of guiding plates through a rotating shaft. An electric push rod I is installed at the middle position inside the support frame. The top of the output end of the electric push rod I is fixedly connected to the placing frame. Two fixing rods are installed in the mounting holes of the plurality of guiding plates through bearings. A plurality of rotating rollers are fixedly provided on the surface of the fixing rods. Two pushing plates are fixedly provided on the surface of the rotating rollers. The pushing plates are symmetrically arranged up and down. Two sliding rails are fixedly provided on the right end surface of the guiding plates. A slider is slidably connected to the outside of the two sliding rails. An electric push rod II is fixedly provided on the right end surface of the slider. The output end of the electric push rod II is fixedly connected to a bar pushing block. The height of the front end of the top surface of the bar pushing block is lower than that of the rear end. A plurality of limiting rings are fixedly provided on the upper end surface of the chassis near the mounting frame side. One end of a conveying roller is movably installed on the upper end surface of the chassis near the mounting frame side through a mounting member.
[0007] Preferably, the staff only needs to place the bar on the placement rack to complete the feeding work. The inclination angle of the placement rack is controlled by the first electric push rod to control the rolling speed of the bar. The bar will roll onto the guide plate. The surface of the guide plate is serrated. The bar will stop rolling at the high ridge of the serrations. The rotating roller is driven to rotate, and the rotating roller drives the push plate to rotate. The push plate will rotate around the rotating roller, thereby helping the bar to cross the high ridge. The bar will roll to the high ridge of the next guide plate and stop rolling, and the push plate will help the bar cross the high ridge again. At this time, the bar has been adjusted twice in position to ensure that the bar can correctly enter the subsequent processing process. At the same time, the push plate drives one bar to cross the high ridge each time, enabling the bars to be continuously fed in sequence, effectively solving the problem that the accumulation of bars affects production and processing. The bar will roll to the third high ridge of the guide plate and stop rolling. At the same time, multiple second electric push rods are started, so that multiple bar push blocks move upward at the same time, driving the bar to move upward, thereby helping the bar cross the third high ridge. The multiple bar push blocks need to maintain the same height to avoid affecting the conveying quality of the bar. The bar will roll into the limit ring and onto the upper surface of the conveying roller. The limit ring guides and positions the bar. The conveying roller is driven to rotate to transport the bar. The center of the conveying roller is concave inward, making the bar more stable during transportation.
[0008] Preferably, two first motors are installed at the position near the front end of the top of the chassis. The output end of the first motor is fixedly provided with a first driving gear. The right end surface of the fixed rod is fixedly provided with a driven gear. Starting the first motor can drive the first driving gear to rotate.
[0009] Preferably, one end of a first chain is meshed and connected with the first driving gear, and the other end of the first chain is meshed and connected with the driven gear. The rotation of the first driving gear can drive the first chain to rotate, thereby driving the driven gear to rotate. The driven gear will drive the fixed rod to rotate, thereby driving the rotating roller and the push plate to rotate, helping the bar cross the high ridge.
[0010] Preferably, a third motor is fixedly installed at the position near the right end of the top of the chassis. The third motor is rotationally connected with a transmission rod through a reversing gearbox. A plurality of second driving gears are fixedly provided on the surface of the transmission rod. Starting the third motor drives the transmission rod to rotate, thereby driving the second driving gears to rotate.
[0011] Preferably, a driven rack is fixedly provided on the rear end surface of the second electric push rod. The driven rack is meshed and connected with the second driving gear. The second driving gear will drive the driven rack and the second electric push rod to move back and forth, thereby adjusting the position of the bar push block. The slide rail and the slider enable the second electric push rod to have good stability during movement.
[0012] Preferably, a support rod is fixedly arranged on the upper end surface of the mounting frame. The upper end surface of the support rod is fixedly provided with a mounting plate. The upper end surface of the mounting plate is fixedly provided with a second motor. The output end of the second motor is fixedly connected to the front side of the rightmost conveying roller. Tooth grooves are formed on the surface of the rotating shaft of the conveying roller. One end of a second tooth chain is meshed with the rotating shaft of the rightmost conveying roller. The other end of the second tooth chain is meshed with the rotating shaft of the rightmost conveying roller. The second tooth chain is meshed with the rotating shafts of multiple conveying rollers. Starting the second motor drives the second tooth chain to rotate, and the second tooth chain drives multiple conveying rollers to rotate, thereby conveying the bars on the conveying rollers.
[0013] Preferably, a plurality of retaining rods are fixedly arranged on the upper end surface of the side of the placing frame away from the bottom frame. A placing strip is fixedly arranged on the upper end surface of the placing frame. A rubber pad is sleeved on the upper end surface of the placing strip. The arrangement of the retaining rods can prevent the bars from slipping off from the retaining rods. Placing the bars on the placing strip can complete the feeding work, thereby improving the feeding work efficiency and reducing the workload of the staff. A rubber pad is sleeved on the upper end surface of the placing strip, so that the bars will roll and move on the placing strip, reducing the occurrence of sliding movement, greatly reducing the friction force, well protecting the surface of the bars, and having a good buffering effect, not only reducing the impact on the device, but also protecting the bars.
[0014] The beneficial effects of the present utility model:
[0015] 1. The staff only needs to place the bars on the placing frame to complete the feeding work. By controlling the inclination angle of the placing frame through the first electric push rod, the rolling speed of the bars is controlled. The bars will roll onto the guiding plate. The surface of the guiding plate is serrated. The bars will stop rolling at the high ridges of the serrations. Driving the rotating roller to rotate, the rotating roller drives the pushing plate to rotate. The pushing plate will rotate around the rotating roller, thereby helping the bars to cross the high ridges. The bars will roll to the high ridges of the next guiding plate and stop rolling, and the pushing plate will help the bars cross the high ridges again. At this time, the bars are adjusted twice in position to ensure that the bars can correctly enter the subsequent processing process. At the same time, the pushing plate drives one bar to cross the high ridge each time, enabling the bars to be continuously fed in sequence, effectively solving the problem that the accumulation of bars affects production and processing.
[0016] 2. By sleeving a rubber pad on the upper end surface of the placing strip, the bars will roll and move on the placing strip, reducing the occurrence of sliding movement, greatly reducing the friction force, well protecting the surface of the bars, and having a good buffering effect, not only reducing the impact on the device, but also protecting the bars. Description of the Drawings
[0017] Figure 1 Shown is a three-dimensional structural schematic diagram of the full-automatic bar feeding machine of the present utility model;
[0018] Figure 2 The figure shows a three-dimensional structural schematic diagram of the support frame of the full-automatic bar loading machine of the present utility model;
[0019] Figure 3 The figure shows a mounting structural schematic diagram of the fixed rod of the full-automatic bar loading machine of the present utility model;
[0020] Figure 4 The figure shows a three-dimensional structural schematic diagram of the second electric push rod of the full-automatic bar loading machine of the present utility model;
[0021] Figure 5 The figure shows a rear three-dimensional structural schematic diagram of the full-automatic bar loading machine of the present utility model.
[0022] In the figure: 1, chassis; 2, mounting frame; 3, support frame; 4, first electric push rod; 5, placement rack; 6, retaining rod; 7, placement strip; 8, rubber pad; 9, first motor; 10, first driving gear; 11, first chain; 12, driven gear; 13, fixed rod; 14, rotating roller; 15, pushing plate; 16, guiding plate; 17, support rod; 18, mounting plate; 19, second motor; 20, second chain; 21, limiting ring; 22, conveying roller; 23, third motor; 24, transmission rod; 25, second driving gear; 26, driven rack; 27, second electric push rod; 28, bar pushing block; 29, slide rail; 30, slider. Specific embodiments
[0023] The present utility model will be further described below in conjunction with the accompanying drawings and embodiments.
[0024] Please refer to Figures 1-5, the present utility model provides an embodiment: a full-automatic bar loading machine, which includes a chassis 1. An installation frame 2 is fixedly arranged on the front surface of the chassis 1. A support frame 3 is fixedly welded to the rear end surface of the chassis 1. A plurality of guide plates 16 are fixedly arranged on the upper end surface of the chassis 1. A placement frame 5 is rotatably connected to the plurality of guide plates 16 by a rotating shaft. An electric push rod 4 is installed at the middle position inside the support frame 3. The output end of the electric push rod 4 is fixedly connected to the lower end surface of the placement frame 5 on the side away from the chassis 1. Two fixed rods 13 are installed in the installation holes of the plurality of guide plates 16 by bearings. A plurality of rotating rollers 14 are fixedly arranged on the surface of the fixed rods 13. Two push plates 15 are fixedly arranged on the surface of the rotating rollers 14. The push plates 15 are symmetrically arranged. Two slide rails 29 are fixedly arranged on the right end surface of the guide plate 16. A slider 30 is slidably connected to the two slide rails 29. An electric push rod 27 is fixedly arranged on the right end surface of the slider 30. The output end of the electric push rod 27 is fixedly connected to a bar push block 28. The bar push block 28 is shaped as a triangular block. A plurality of limit rings 21 are fixedly arranged on the upper end surface of the chassis 1 near the installation frame 2. One end of a conveying roller 22 is movably installed on the upper end surface of the chassis 1 near the installation frame 2 through a mounting member.
[0025] Please refer to Figure 1 , Figure 3 and Figure 4 , in this embodiment, two motors 9 are installed at the position near the front end of the top of the chassis 1. The output end of the motor 9 is fixedly provided with a driving gear 10. A driven gear 12 is fixedly arranged on the right end surface of the fixed rod 13. Starting the motor 9 can drive the driving gear 10 to rotate. One end of a chain 11 is meshed with the driving gear 10. The other end of the chain 11 is meshed with the driven gear 12. The rotation of the driving gear 10 can drive the chain 11 to rotate, thereby driving the driven gear 12 to rotate. The driven gear 12 will drive the fixed rod 13 to rotate, thereby driving the rotating roller 14 and the push plate 15 to rotate to help the bar cross the high step.
[0026] Please refer to Figures 1-5, in this embodiment, a third motor 23 is fixedly installed at a position near the right end of the top of the chassis 1. The third motor 23 is rotationally connected to a transmission rod 24 through a reversing gearbox. A plurality of second driving gears 25 are fixedly arranged on the surface of the transmission rod 24. Starting the third motor 23 drives the transmission rod 24 to rotate, thereby driving the second driving gears 25 to rotate. A driven rack 26 is fixedly arranged on the rear end surface of the second electric push rod 27. The driven rack 26 is meshed with the second driving gear 25. The second driving gear 25 drives the driven rack 26 and the second electric push rod 27 to move back and forth, thereby adjusting the position of the bar pushing block 28. The slide rail 29 and the slider 30 enable the second electric push rod 27 to have good stability during movement. A support rod 17 is fixedly arranged on the upper end surface of the mounting frame 2. A mounting plate 18 is fixedly arranged on the upper end surface of the support rod 17. A second motor 19 is fixedly arranged on the upper end surface of the mounting plate 18. The output end of the second motor 19 is fixedly connected to the front side of the rightmost conveying roller 22. Tooth grooves are formed on the surface of the rotating shaft of the conveying roller 22. One end of a second tooth chain 20 is meshed with the rotating shaft of the rightmost conveying roller 22. The other end of the second tooth chain 20 is meshed with the rotating shaft of the rightmost conveying roller 22. The second tooth chain 20 is meshed with the rotating shafts of a plurality of conveying rollers 22. Starting the second motor 19 drives the second tooth chain 20 to rotate. The second tooth chain 20 drives a plurality of conveying rollers 22 to rotate, thereby conveying the bar on the conveying roller 22. A plurality of retaining rods 6 are fixedly arranged on the upper end surface of the side of the placing rack 5 away from the chassis 1. A placing strip 7 is fixedly arranged on the upper end surface of the placing rack 5. A rubber pad 8 is sleeved on the upper end surface of the placing strip 7. The arrangement of the retaining rods 6 can prevent the bar from slipping from the retaining rods 6. Placing the bar on the placing strip 7 can complete the feeding work, thereby improving the feeding work efficiency and reducing the workload of the staff. Sleeving the rubber pad 8 on the upper end surface of the placing strip 7 enables the bar to roll and move on the placing strip 7, reducing the occurrence of sliding movement, greatly reducing the friction force, well protecting the surface of the bar, and having a good buffering effect, not only reducing the impact on the device, but also protecting the bar.
[0027] When working, the setting of the shift lever 6 can prevent the bar from slipping from the shift lever 6. A rubber pad 8 is sleeved on the upper end surface of the placing block 7, so that the bar will roll and move on the placing block 7, reducing the occurrence of sliding movement, greatly reducing the friction force, protecting the surface of the bar well, and having a good buffering effect. It not only reduces the impact on the device, but also protects the bar. Starting the first motor 9 can drive the first driving gear 10 to rotate. The rotation of the first driving gear 10 can drive the first chain 11 to rotate, thereby driving the driven gear 12 to rotate. The driven gear 12 will drive the fixed rod 13 to rotate, thereby driving the rotating roller 14 and the pushing plate 15 to rotate, helping the bar to cross the high step. Starting the third motor 23 drives the transmission rod 24 to rotate, thereby driving the second driving gear 25 to rotate. The second driving gear 25 will drive the driven rack 26 and the second electric push rod 27 to move back and forth, thereby adjusting the position of the bar pushing block 28. The slide rail 29 and the slider 30 ensure good stability when the second electric push rod 27 moves. The staff only needs to place the bar on the placing rack 5 to complete the feeding work. By controlling the tilt angle of the placing rack 5 through the first electric push rod 4, the rolling speed of the bar is controlled. The bar will roll onto the guide plate 16. The surface of the guide plate 16 is serrated. The bar will stop rolling at the high step of the serration. Drive the rotating roller 14 to rotate. The rotating roller 14 drives the pushing plate 15 to rotate. The pushing plate 15 will rotate around the rotating roller 14, thereby helping the bar to cross the high step. The bar will roll to the high step of the next guide plate 16 and stop rolling, and the pushing plate 15 will help the bar to cross the high step again. At this time, the bar has been adjusted twice in position to ensure that the bar can correctly enter the subsequent processing process. The bar will roll to the third high step of the guide plate 16 and stop rolling. At the same time, multiple second electric push rods 27 are started, so that multiple bar pushing blocks 28 move upward at the same time, driving the bar to move upward, thereby helping the bar to cross the third high step. The multiple bar pushing blocks 28 need to maintain the same height to avoid affecting the conveying quality of the bar. The bar will roll into the limiting ring 21 and onto the upper surface of the conveying roller 22. The limiting ring 21 guides and limits the bar. Drive the conveying roller 22 to rotate to transport the bar. The center of the conveying roller 22 is concave inward, making the bar more stable during transportation.
[0028] Through the above steps, the staff only need to place the bar on the placement rack 5 to complete the loading work. The inclination angle of the placement rack 5 is controlled by the first electric push rod 4 to control the rolling speed of the bar. The bar will roll onto the guide plate 16. The surface of the guide plate 16 is serrated. The bar will stop rolling at the high ridge of the serrations. The driving roller 14 is rotated, and the driving roller 14 drives the push plate 15 to rotate. The push plate 15 will rotate around the driving roller 14, thereby helping the bar to cross the high ridge. The bar will roll to the high ridge of the next guide plate 16 and stop rolling, and the push plate 15 will help the bar to cross the high ridge again. At this time, the bar has been adjusted in position twice to ensure that the bar can correctly enter the subsequent processing process. At the same time, the push plate 15 drives one bar to cross the high ridge each time, so that the bars can be continuously loaded in sequence, effectively solving the problem that the accumulation of bars affects production and processing.
[0029] The embodiments of the present invention have been described in detail above in conjunction with the accompanying drawings. However, the present invention is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the purpose of the present invention.
Claims
1. Automatic bar loading machine, including a chassis (1), characterized in that: The front end surface of the chassis (1) is fixedly provided with a mounting frame (2), the rear end surface of the chassis (1) is fixedly welded with a support frame (3), the upper end surface of the chassis (1) is fixedly provided with a plurality of guide plates (16), a placing frame (5) is connected to the plurality of guide plates (16) through a rotating shaft, an electric push rod one (4) is installed at the middle position inside the support frame (3), the top of the output end of the electric push rod one (4) is fixedly connected with the placing frame (5), two fixing rods (13) are installed in the mounting holes of the plurality of guide plates (16) through bearings, a plurality of rotating rollers (14) are fixedly arranged on the surface of the fixing rods (13), two pushing plates (15) are fixedly arranged on the surface of the rotating rollers (14), the pushing plates (15) are symmetrically arranged up and down, two sliding rails (29) are fixedly arranged on the right end surface of the guide plate (16), a slider (30) is slidably connected to the outside of the two sliding rails (29), an electric push rod two (27) is fixedly arranged on the right end surface of the slider (30), the output end of the electric push rod two (27) is fixedly connected with a bar pushing block (28), the height of the front end of the top surface of the bar pushing block (28) is lower than that of the rear end, a plurality of limiting rings (21) are fixedly arranged on the upper end surface of the chassis (1) close to one side of the mounting frame (2), and one end of a conveying roller (22) is movably installed on the upper end surface of the chassis (1) close to one side of the mounting frame (2) through a mounting member.
2. The full-automatic bar loading machine according to claim 1, characterized in that: Two motors one (9) are installed at the position close to the front end of the top of the chassis (1), the output end of the motor one (9) is fixedly provided with a driving gear one (10), and a driven gear (12) is fixedly arranged on the right end surface of the fixing rod (13).
3. The fully automatic bar loading machine according to claim 2, characterized in that: One end of a chain one (11) is meshed and connected with the driving gear one (10), and the other end of the chain one (11) is meshed and connected with the driven gear (12).
4. The fully automatic bar loading machine according to claim 2, wherein: A motor three (23) is fixedly installed at the position close to the right end of the top of the chassis (1), the motor three (23) is rotationally connected with a transmission rod (24) through a reversing gearbox, and a plurality of driving gears two (25) are fixedly arranged on the surface of the transmission rod (24).
5. The fully automatic bar loading machine according to claim 1, wherein: A driven rack (26) is fixedly arranged on the rear end surface of the electric push rod two (27), and the driven rack (26) is meshed and connected with the driving gear two (25).
6. The fully automatic bar loading machine according to claim 1, wherein: A support rod (17) is fixedly arranged on the upper end surface of the mounting frame (2), a mounting plate (18) is fixedly arranged on the upper end surface of the support rod (17), a motor two (19) is fixedly arranged on the upper end surface of the mounting plate (18), the output end of the motor two (19) is fixedly connected to the front side of the rightmost conveying roller (22), a tooth groove is formed on the surface of the rotating shaft of the conveying roller (22), one end of a chain two (20) is meshed and connected with the rotating shaft of the rightmost conveying roller (22), the other end of the chain two (20) is meshed and connected with the rotating shaft of the rightmost conveying roller (22), and the chain two (20) is meshed and connected with the rotating shafts of a plurality of conveying rollers (22).
7. The fully automatic bar loading machine according to claim 4, wherein: A plurality of retaining rods (6) are fixedly arranged on the upper end surface of the side of the placing frame (5) away from the chassis (1), a placing strip block (7) is fixedly arranged on the upper end surface of the placing frame (5), and a rubber pad (8) is sleeved on the upper end surface of the placing strip block (7).