Automatic plate sorting and stacking equipment
By designing automatic plate sorting and palletizing equipment, using machine vision and cylinder-controlled belt roller structure, the automatic sorting and transmission of plates is realized, which solves the inefficiency and damage caused by manual dragging, and improves the sorting efficiency and coherence.
Patent Information
- Application Number
- CN202422318736.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-23
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2034-09-23
AI Technical Summary
In the prior art, the classification and transmission of plates mainly relies on manual dragging, which leads to high manpower and material consumption and easy damage to plates, low efficiency, and incoherent sorting process.
Design an automatic sorting and palletizing equipment for plates, using components such as mainframe frame, roller frame, cylinder, belt roller and sorting frame, combined with machine visual recognition and sorting characteristics, to realize automatic sorting and transmission of plates, and control the inclination and reset of belt rollers through cylinders to achieve accurate sorting and transport of plates.
It realizes automatic sorting and transmission of plates, reduces manpower consumption, avoids damage to plates, and improves sorting efficiency and process coherence.
Smart Images

Figure CN223149430U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sheet material transmission, in particular to an automatic sorting and palletizing device for sheet materials. Background Technique
[0002] A sheet material is a flat rectangular building material board made into a standard size. The sheet material product is flat in shape, has a large aspect ratio of width to thickness, and a large surface area per unit volume. When carrying out production, processing and sorting, it is usually completed through conveyor rollers or a conveyor table. Sometimes, it is also necessary to sort and palletize it according to factors such as its material quality.
[0003] Chinese Patent CN212473593U discloses a sheet material transfer device, which is used to solve the technical problem that the feeding and discharging processes in the transfer of sheet materials mentioned in the background technique are very troublesome, resulting in low efficiency of transferring sheet materials. It includes a movable bottom plate, a vertical plate, multiple storage plates, vertical rods, a placement plate and a driving assembly. The vertical plate is fixed on the bottom plate. The multiple storage plates are vertically corresponding and are all vertically slidably arranged on the vertical plate. The vertical rods are arranged on the bottom plate, the placement plate is arranged on the vertical rods, and the driving assembly is arranged on the vertical rods to drive the placement plate to move along the vertical rods. The first telescopic driving members for pushing the sheet materials onto the placement plate are arranged on the multiple storage plates, and the second telescopic driving member for pushing the sheet materials onto the storage plates is arranged on the placement plate. This utility model is convenient for feeding and discharging and is mainly used for transferring sheet materials.
[0004] In the prior art, although there is a system for sorting materials through machine vision, the classification and transmission of sheet materials are mostly completed by manual dragging, which not only consumes manpower and material resources, but also easily causes damage to the sheet materials during the dragging process, and its efficiency also needs to be improved, and it is more inconvenient to use. Although the above-mentioned sheet material transfer device can facilitate the transfer operations of loading and unloading, the continuity in the process of sheet material sorting is poor, the efficiency is low, and still requires personnel to perform cumbersome continuous operations. Summary of the Utility Model
[0005] The utility model provides an automatic sorting and palletizing device for sheet materials, aiming to solve the problem that the classification and transmission of sheet materials are mostly completed by manual dragging, which not only consumes manpower and material resources, but also easily causes damage to the sheet materials during the dragging process, and its efficiency also needs to be improved, and it is more inconvenient to use.
[0006] The present utility model is realized as follows. An automatic sorting and stacking equipment for plates includes a main machine frame. A roller frame is bolted inside the main machine frame. A cylinder is bolted to the top inside the main machine frame. The inner side of the roller frame and the telescopic end of the cylinder are both rotatably connected with belt rollers through bearing seats. A feeding belt is movably connected to the outer side of the belt rollers. A bottom frame is provided at the bottom inside the main machine frame. The top of the bottom frame is movably connected with a sorting frame. The top of the sorting frame is rotatably connected with a sorting roller through a bearing seat.
[0007] In order to achieve the effect of facilitating the adjustment of the vertical height of the sorting frame, as a preferred embodiment of the automatic sorting and stacking equipment for plates of the present utility model, a scissor frame is rotatably connected to the rear side inside the bottom frame. The rear side of the top of the scissor frame is rotatably connected with the bottom of the sorting frame. The top and bottom of the front side of the scissor frame are respectively slidably connected with the sorting frame and the bottom frame.
[0008] In order to achieve the effect of facilitating the driving of the structure, as a preferred embodiment of the automatic sorting and stacking equipment for plates of the present utility model, a driving motor is bolted to the top of the main machine frame. A speed reducer is installed at the output end of the driving motor. The output end of the speed reducer is in transmission connection with the belt roller.
[0009] In order to achieve the effect of making the transmission of the structure more reasonable, as a preferred embodiment of the automatic sorting and stacking equipment for plates of the present utility model, transmission sprockets are bolted to the rear side of the belt roller on the side away from the cylinder and the outer side of the output end of the speed reducer respectively. The transmission sprockets are in transmission connection through a chain.
[0010] In order to achieve the effect of facilitating the transfer of the sorted plates out, as a preferred embodiment of the automatic sorting and stacking equipment for plates of the present utility model, a transmission frame is provided at the front side of the main machine frame. Transmission shafts are rotatably connected to the front side and the rear side inside the transmission frame through bearing seats respectively. Transmission sprockets are bolted to the outer side of the transmission shafts. A transmission chain is in transmission connection with the outer side of the transmission sprockets.
[0011] In order to achieve the effect of facilitating the driving of the transmission sprockets to move, as a preferred embodiment of the automatic sorting and stacking equipment for plates of the present utility model, a control motor is installed inside the transmission frame. Matching sprockets are bolted to the output end of the control motor and the outer side of the front transmission shaft respectively. The matching sprockets are in transmission connection through a chain.
[0012] Compared with the prior art, the beneficial effects of the present utility model are:
[0013] The automatic sorting and palletizing equipment for the board sets the main machine frame as the structural support. The roller frame and the cylinder are used to connect the belt rollers. When the belt rollers rotate, they can drive the feeding belt connected to them to operate normally. At this time, the boards transported on the feeding belt will also move horizontally from the left side to the right side of the main machine frame along with the rotation direction of the belt rollers. Before reaching the sorting frame in the horizontal position, the sorting characteristics of the boards being transported can be identified by means of machine vision or other methods. Different sorting frames at the bottom can facilitate the transfer of boards with different characteristics to different positions for processing. When it is necessary to transfer the boards to the position of the corresponding sorting frame, the telescopic end of the cylinder at the top of the corresponding sorting frame retracts, driving the belt roller connected to it to tilt up. At this time, the feeding belt connected to it inclines to vacate the bottom space. At this time, the boards will fall along the feeding belt and land on the sorting rollers of the corresponding sorting frame. At this time, they can be conveyed outside the sorting frame. When no boards are detected passing by, the cylinder extends and resets to complete the reset of the structure, which is convenient for subsequent sorting and conveying operations. Description of the Drawings
[0014] Figure 1 It is the overall structure diagram of the automatic sorting and palletizing equipment for the board of the present utility model;
[0015] Figure 2 It is the schematic diagram of the main structure of the present utility model;
[0016] Figure 3 It is the rear schematic diagram of the main structure of the present utility model;
[0017] Figure 4 It is the connection schematic diagram of the transmission frame of the present utility model.
[0018] In the figure, 1. Main machine frame; 2. Roller frame; 3. Cylinder; 4. Belt roller; 5. Feeding belt; 6. Bottom frame; 7. Sorting frame; 8. Sorting roller; 9. Shearing frame; 10. Driving motor; 11. Transmission sprocket; 12. Transmission frame; 13. Transmission shaft; 14. Transmission sprocket; 15. Transmission chain; 16. Control motor; 17. Matching sprocket. Detailed Embodiment
[0019] In order to make the purpose, technical solutions and advantages of the present utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present utility model and are not used to limit the present utility model.
[0020] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present utility model. In addition, in the description of the present utility model, the meaning of "a plurality of" is two or more, unless otherwise specifically defined.
[0021] Please refer to Figures 1-4 , the present utility model provides a technical solution: an automatic sorting and stacking device for plates, including a main machine frame 1. A roller frame 2 is bolted inside the main machine frame 1. A cylinder 3 is bolted to the top inside the main machine frame 1. Both the inner side of the roller frame 2 and the telescopic end of the cylinder 3 are rotatably connected with a belt roller 4 through a bearing seat. A feeding belt 5 is movably connected to the outside of the belt roller 4. A bottom frame 6 is provided at the bottom inside the main machine frame 1. A sorting frame 7 is movably connected to the top of the bottom frame 6. A sorting roller 8 is rotatably connected to the top of the sorting frame 7 through a bearing seat.
[0022] In this embodiment: By setting the main machine frame 1 as the structural support, the provided roller frame 2 cooperates with the cylinder 3 to connect the belt roller 4, and when the belt roller 4 rotates, it can drive the connected feeding belt 5 to operate normally. At this time, the plates transported on the feeding belt 5 will also move horizontally from the left side to the right side of the main machine frame 1 along with the rotation direction of the belt roller 4. Before reaching the sorting frame 7 in the horizontal position, the sorting characteristics of the plates being transported can be identified by means such as machine vision. Different sorting frames 7 at the bottom can facilitate the transfer of plates with different characteristics to different positions for processing. When it is necessary to transfer the plates to the position of the corresponding sorting frame 7, the telescopic end of the corresponding cylinder 3 on the top of the sorting frame 7 retracts, so as to drive the connected belt roller 4 to tilt up. At this time, the connected feeding belt 5 is inclined to vacate the bottom space. At this time, the plates will fall along the feeding belt 5 and land on the sorting roller 8 of the corresponding sorting frame 7. At this time, they can be transported outside the sorting frame 7. When it is detected that no plates pass by, the cylinder 3 extends and resets to complete the reset of the structure, which can facilitate the subsequent sorting and conveying actions.
[0023] As a technical optimization scheme of the present utility model, a scissor frame 9 is rotatably connected to the rear side inside the bottom frame 6. The rear side of the top of the scissor frame 9 is rotatably connected to the bottom of the sorting frame 7. The top and bottom of the front side of the scissor frame 9 are respectively slidably connected to the sorting frame 7 and the bottom frame 6.
[0024] In this embodiment: By providing a scissor frame 9, when it is necessary to adjust the vertical height of the sorting frame 7, the front side of the scissor frame 9 can be pushed and pulled to deform it so as to raise or lower the sorting frame 7.
[0025] As a technical optimization solution of the present utility model, a driving motor 10 is bolted to the top of the mainframe frame 1. A speed reducer is installed at the output end of the driving motor 10, and the output end of the speed reducer is in transmission connection with the belt roller 4.
[0026] In this embodiment: By providing the driving motor 10 in cooperation with the speed reducer, it is used to provide the power for slow rotation to drive the belt roller 4 to rotate.
[0027] As a technical optimization solution of the present utility model, transmission sprockets 11 are bolted to the rear side of the belt roller 4 on the side away from the air cylinder 3 and the outside of the output end of the speed reducer respectively, and the transmission sprockets 11 are in transmission connection through a chain.
[0028] In this embodiment: By providing the transmission sprockets 11, it is convenient to drive the belt roller 4 through the driving motor 10 and the speed reducer, and during transmission, it can bypass the belt roller 4 connected to the air cylinder 3 for reasonable transmission.
[0029] As a technical optimization solution of the present utility model, a transmission frame 12 is provided on the front side of the mainframe frame 1. Transmission shafts 13 are rotatably connected to the front side and the rear side inside the transmission frame 12 through bearing seats respectively. Transmission sprockets 14 are bolted to the outside of the transmission shafts 13, and a transmission chain 15 is in transmission connection to the outside of the transmission sprockets 14.
[0030] In this embodiment: By providing the transmission frame 12 in cooperation with the transmission shafts 13, it is convenient to connect the transmission sprockets 14. After the sheet material is transmitted forward from the position of the sorting roller 8, it will fall on the transmission chain 15, and the rotation of the transmission sprockets 14 drives the transmission chain 15 to move, so that the sheet material on it can be removed from the structure.
[0031] As a technical optimization solution of the present utility model, a control motor 16 is installed inside the transmission frame 12. Matching sprockets 17 are bolted to the output end of the control motor 16 and the outside of the front transmission shaft 13 respectively, and the matching sprockets 17 are in transmission connection through a chain.
[0032] In this embodiment: By providing the control motor 16, it is convenient to drive the transmission shaft 13 to rotate through the matching sprockets 17, so as to achieve the effect of driving the transmission chain 15.
[0033] Working principle: First, when in use, the materials in the processing section can be directly conveyed onto the feeding belt 5 on the left side. The belt roller 4 is driven by the driving motor 10 and the speed reducer to drive the continuous movement of the feeding belt 5. At this time, the plates transported on the feeding belt 5 will also move horizontally from the left side to the right side of the main machine frame 1 along with the rotation direction of the belt roller 4. Before reaching the sorting rack 7 in the horizontal position, the sorting characteristics of the transported plates can be identified by means of machine vision, etc. The different sorting racks 7 at the bottom can facilitate the transfer of plates with different characteristics to different positions for processing. When it is necessary to transfer the plate to the position of the corresponding sorting rack 7, the telescopic end of the cylinder 3 corresponding to the top of the corresponding sorting rack 7 retracts, driving the connected belt roller 4 to tilt up. At this time, the connected feeding belt 5 tilts, creating space at the bottom. At this time, the plate will fall along the feeding belt 5 and land on the sorting roller 8 of the corresponding sorting rack 7, then be transferred out of the structure from the front side and land on the transmission chain 15. The rotation of the transmission sprocket 14 drives the movement of the transmission chain 15, enabling the plates on it to be removed from the structure.
[0034] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.
Claims
1. An automatic sorting and palletizing device for plates, comprising a main machine frame (1), characterized in that: The inner side of the main machine frame (1) is bolted with a roller frame (2). The top of the inner side of the main machine frame (1) is bolted with a cylinder (3). The inner side of the roller frame (2) and the telescopic end of the cylinder (3) are both rotatably connected with a belt roller (4) through a bearing seat. The outer side of the belt roller (4) is movably connected with a feeding belt (5). The bottom of the inner side of the main machine frame (1) is provided with a bottom frame (6). The top of the bottom frame (6) is movably connected with a sorting frame (7). The top of the sorting frame (7) is rotatably connected with a sorting roller (8) through a bearing seat.
2. The automatic sorting and palletizing equipment for a kind of board according to claim 1, characterized in that: The rear side of the inner side of the bottom frame (6) is rotatably connected with a scissor frame (9). The rear side of the top of the scissor frame (9) is rotatably connected with the bottom of the sorting frame (7). The top and bottom of the front side of the scissor frame (9) are respectively slidably connected with the sorting frame (7) and the bottom frame (6).
3. An automatic sorting and palletizing device for sheets according to claim 1, characterized in that: The top of the main machine frame (1) is bolted with a driving motor (10). A speed reducer is installed at the output end of the driving motor (10). The output end of the speed reducer is in transmission connection with the belt roller (4).
4. An automatic sorting and palletizing device for sheets according to claim 1, characterized in that: Both the rear side of the belt roller (4) on the side away from the cylinder (3) and the outer side of the output end of the speed reducer are bolted with transmission sprockets (11). The transmission sprockets (11) are in transmission connection through a chain.
5. The automatic sorting and stacking equipment for plates according to claim 1, characterized in that: The front side of the main machine frame (1) is provided with a transmission frame (12). The front side and the rear side of the inner side of the transmission frame (12) are both rotatably connected with a transmission shaft (13) through a bearing seat. The outer side of the transmission shaft (13) is bolted with a transmission sprocket (14). The outer side of the transmission sprocket (14) is in transmission connection with a transmission chain (15).
6. The automatic sorting and palletizing equipment for plates according to claim 5, wherein: A control motor (16) is installed inside the transmission frame (12). Both the output end of the control motor (16) and the outer side of the front transmission shaft (13) are bolted with mating sprockets (17). The mating sprockets (17) are in transmission connection through a chain.
Citation Information
Patent Citations
Plate transfer device
CN212473593U