Automatic valve plate discharging machine

By setting up a buffer device and a rotation adjustment mechanism outside the controller of the valve plate automatic discharge machine, the problems of easy damage to the controller and safety of the operator are solved, and the durability and safety of the controller are improved.

CN223149547UActive Publication Date: 2025-07-25WUXI WEIFU AUTOCAM PRECISION MASCH CO LTD
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Patent Information

Application Number
CN202422351031.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-26
Publication Date
2025-07-25
Estimated Expiration
2034-09-26

AI Technical Summary

Technical Problem

The controller of the existing valve plate automatic discharge machine is susceptible to external collisions, resulting in a reduced service life and the safety of the operator is difficult to ensure.

Method used

A buffer damper and buffer shrapnel are provided on the outside of the controller, equipped with a mounting frame and a soft pad, absorbing and dispersing external impact forces, and adjusting the controller position by rotating the motor for easy operation.

Benefits of technology

Effectively protect the internal electronic components of the controller, extend their service life, and ensure the safety of operators, improve operating comfort and efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223149547U_ABST
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Abstract

The utility model provides an automatic valve plate discharging machine, which relates to the technical field of valve plate discharging and comprises an automatic discharging machine body, a controller is arranged at the top of the automatic discharging machine body, a connecting rod is connected to the top of the controller, a plurality of buffer dampers are distributed on the outer side of the controller, a plurality of buffer elastic pieces are distributed on the outer side of the controller, and the buffer elastic pieces are connected with the controller. A mounting frame is mounted at one end of the buffer damper and one end of the buffer elastic piece, and a soft cushion is mounted on the outer side of the mounting frame. According to the utility model, when the controller is subjected to external collision impact, the impact force can be absorbed and dispersed, and the energy transmitted to the controller can be reduced, so that electronic elements in the controller can be effectively protected from being damaged, the maintenance and repair cost of the controller is reduced, and the service life of the controller is further prolonged; and the soft cushion is arranged on the outer side of the mounting frame, so that when an operator accidentally collides with the controller, the operator can be protected, and the safety of the operator can be guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of valve plate discharging, in particular to an automatic valve plate discharging machine. Background Technique

[0002] The valve plate is an important component in equipment such as hydraulic systems and automatic transmissions. In an automatic transmission, the valve plate is the main part of the hydraulic module, consisting of two valve plates, and is an important execution center for realizing the automatic gear shifting of the transmission. All actions of the transmission are achieved through the movement of solenoid valves inside the valve plate. The automatic valve plate discharging machine is an automated device specifically used in the valve plate production process, and its main function is to realize the automatic discharging operation of the valve plate.

[0003] In the prior art, the existing automatic valve plate discharging machine is usually equipped with a controller. For the convenience of operation, the installation position of the existing controller is relatively prominent, and thus it is prone to collide with external objects, resulting in the problem of reduced service life of the controller. Content of the Utility Model

[0004] The utility model mainly provides an automatic valve plate discharging machine that is convenient to use and has an increased service life.

[0005] To achieve the above object, the utility model adopts the following technical solution: An automatic valve plate discharging machine, including the automatic discharging machine, a controller is provided on the top of the automatic discharging machine, a connecting rod is connected to the top of the controller, a plurality of buffer dampers are distributed on the outer side of the controller, a plurality of buffer elastic pieces are distributed on the outer side of the controller, one ends of the buffer dampers and the buffer elastic pieces are installed with mounting frames, and soft pads are installed on the outer sides of the mounting frames. By distributing a plurality of buffer dampers and buffer elastic pieces on the outer side of the controller, when the controller is impacted by an external collision, it is beneficial to absorb and disperse the impact force, reduce the energy transmitted to the controller, thereby effectively protecting the electronic components inside the controller from damage, reducing the maintenance and repair cost of the controller, and further increasing the service life of the controller. By arranging the soft pads on the outer sides of the mounting frames, when an operator accidentally collides with the controller, it is beneficial to protect the operator, and further beneficial to ensuring the safety of the operator.

[0006] Preferably, a turntable is installed at one end of the connecting rod, a mounting plate is installed at the bottom of the turntable, a rotating shaft is connected to the bottom of the turntable, and a rotating motor is installed at the bottom of the rotating shaft. By electrically driving the rotating shaft to rotate by the rotating motor, and then driving the turntable to rotate, it is beneficial to adjust the position of the controller according to requirements, facilitating the adjustment of the controller to the most convenient operating position, improving the comfort and efficiency of operation, and further beneficial to improving the practicality of the controller.

[0007] Preferably, a tray blowing station is provided inside the automatic blanking machine, which facilitates blowing air on the tray.

[0008] Preferably, a four-axis robot and a palletizing mechanism are installed inside the automatic blanking machine. The palletizing mechanism is arranged below the four-axis robot. The four-axis robot facilitates the handling of parts and the blanking operation of parts on the fixture plate. The palletizing mechanism palletizes the full trays on the tray rack for manual extraction of the trays for processing.

[0009] Preferably, a CCD camera is installed inside the automatic blanking machine. The CCD camera is arranged on the side of the palletizing mechanism. The CCD camera is beneficial for reconfirming the front and back of the parts, can effectively solve the problem of reverse parts in manual blanking, and reduce the occurrence of grinding reverse problems.

[0010] Preferably, a feeding vibrating bowl is installed inside the automatic blanking machine, and a feeding linear vibrator is arranged inside the automatic blanking machine. By pouring the whole bag of valve plates into the feeding vibrating bowl, the feeding vibrating bowl vibrates to complete feeding and mechanism diversion, and the parts conveyed by the circular vibrator are transported to the part feeding port through the linear vibrator.

[0011] Compared with the prior art, the advantages and positive effects of the present utility model are as follows:

[0012] 1. In the present utility model, when the controller is impacted by an external collision, it is beneficial to absorb and disperse the impact force, reduce the energy transmitted to the controller, thereby effectively protecting the electronic components inside the controller from damage, reducing the maintenance and repair cost of the controller, and further increasing the service life of the controller. By arranging the soft pad on the outside of the mounting rack, when the operator accidentally collides with the controller, it is beneficial to protect the operator, and further beneficial to ensure the safety of the operator.

[0013] 2. In the present utility model, the rotating motor electrically drives the rotating shaft to rotate, and then drives the turntable to rotate, which is beneficial to adjust the position of the controller according to requirements, facilitates adjusting the controller to the most convenient operating position, improves the comfort and efficiency of operation, and further is beneficial to improving the practicality of the controller. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 is a perspective view of a valve plate automatic blanking machine proposed by the present utility model;

[0015] Figure 2 is a front view of a valve plate automatic blanking machine proposed by the present utility model;

[0016] Figure 3 is a side view of a valve plate automatic blanking machine proposed by the present utility model;

[0017] Figure 4 This is a partial structural schematic diagram of an automatic valve plate discharging machine proposed by the present utility model;

[0018] Figure 5 This is a partial exploded structural schematic diagram of an automatic valve plate discharging machine proposed by the present utility model;

[0019] Figure 6 This is a partial structural schematic diagram of an automatic valve plate discharging machine proposed by the present utility model.

[0020] Legend: 1. Controller; 2. Tray air blowing station; 3. Four-axis robot; 4. Palletizing mechanism; 5. CCD camera; 6. Feeding linear vibrator; 7. Feeding vibrating disk; 8. Connecting rod; 9. Turntable; 10. Rotating motor; 11. Mounting plate; 12. Soft pad; 13. Mounting frame; 14. Buffer damper; 15. Buffer spring plate; 16. Automatic discharging machine. Detailed implementation manners

[0021] In order to more clearly understand the above-mentioned objects, features and advantages of the present utility model, the following further describes the present utility model with reference to the drawings and embodiments. It should be noted that, without conflict, the embodiments of the present application and the features in the embodiments can be combined with each other.

[0022] Many specific details are set forth in the following description in order to fully understand the present utility model. However, the present utility model can also be implemented in other ways different from those described herein. Therefore, the present utility model is not limited by the specific embodiments disclosed in the following specification.

[0023] Please refer to Figures 1-6 , the present utility model provides a technical solution: an automatic valve plate discharging machine, including an automatic discharging machine 16. A controller 1 is provided on the top of the automatic discharging machine 16. A connecting rod 8 is connected to the top of the controller 1. A plurality of buffer dampers 14 are distributed outside the controller 1. A plurality of buffer spring plates 15 are distributed outside the controller 1. One end of the buffer damper 14 and the buffer spring plate 15 is installed with a mounting frame 13. A soft pad 12 is installed outside the mounting frame 13. By distributing a plurality of buffer dampers 14 and buffer spring plates 15 outside the controller 1, when the controller 1 is impacted by external collisions, it is beneficial to absorb and disperse the impact force, reduce the energy transmitted to the controller 1, thereby effectively protecting the electronic components inside the controller 1 from damage, reducing the maintenance and repair cost of the controller 1, and further increasing the service life of the controller 1. By arranging the soft pad 12 outside the mounting frame 13, when the operator accidentally collides with the controller 1, it is beneficial to protect the operator, and further beneficial to ensure the safety of the operator.

[0024] Such as Figure 6As shown in the figure, a turntable 9 is installed at one end of the connecting rod 8. An installation plate 11 is installed at the bottom of the turntable 9. A rotating shaft is connected to the bottom of the turntable 9, and a rotating motor 10 is installed at the bottom of the rotating shaft. The rotating motor 10 is electrically driven to rotate the rotating shaft, thereby driving the turntable 9 to rotate, which is beneficial to adjusting the position of the controller 1 according to needs, facilitating the adjustment of the controller 1 to the most convenient operation position, improving the comfort and efficiency of operation, and thus being beneficial to improving the practicality of the controller 1.

[0025] As Figure 1 shown, a tray blowing station 2 is provided inside the automatic discharging machine 16, and the tray blowing station 2 facilitates blowing air on the tray.

[0026] As Figure 1 and Figure 2 shown, a four-axis robot 3 and a palletizing mechanism 4 are installed inside the automatic discharging machine 16. The palletizing mechanism 4 is arranged below the four-axis robot 3. The four-axis robot 3 facilitates the handling of parts and the discharging operation of parts on the fixture plate. The palletizing mechanism 4 palletizes the full tray on the tray rack for manual extraction of the tray for processing.

[0027] As Figure 1 shown, a CCD camera 5 is installed inside the automatic discharging machine 16. The CCD camera 5 is arranged on the side of the palletizing mechanism 4. The CCD camera 5 is beneficial to reconfirming the front and back of the parts, effectively solving the problem of reverse parts in manual material placement and reducing the occurrence of grinding reverse problems.

[0028] As Figure 1 shown, a feeding vibrating disk 7 is installed inside the automatic discharging machine 16, and a feeding linear vibrator 6 is provided inside the automatic discharging machine 16. By pouring the whole bag of valve plates into the feeding vibrating disk 7, the feeding vibrating disk 7 vibrates to complete feeding and mechanism direction separation, and the parts conveyed by the circular vibration are transported to the part distribution port through the linear vibration.

[0029] Usage method and working principle of this device: After the parts on the valve plate to be discharged are cleaned, the whole bag is poured into the feeding vibrating bowl 7. The feeding vibrating bowl 7 vibrates to complete feeding and mechanism diversion. The parts conveyed by the circular vibration are transported to the part feeding port through linear vibration. Before the feeding operation, the front and back of the parts are confirmed again by the CCD camera 5. After the confirmation is completed, the part feeding is completed through the feeding mechanism. After feeding, the parts to be fed are transported by the four-axis robot 3, and the discharging operation of the parts on the fixture plate is carried out. After each tray is correctly and efficiently filled with parts, the full trays are palletized on the tray rack by the palletizing mechanism 4, waiting for manual extraction of the trays for processing. For tray loading, the tray is placed in the empty tray bin manually. When the controller 1 is impacted by an external collision, it is beneficial to absorb and disperse the impact force and reduce the energy transmitted to the controller 1. The rotating shaft is rotated by the driving of the rotating motor 10, and then the turntable 9 is driven to rotate, which is beneficial to adjusting the position of the controller 1 according to requirements and facilitating the adjustment of the controller 1 to the most convenient operating position.

[0030] The above is only a preferred embodiment of the present invention, and it is not a limitation of the present invention in other forms. Any person skilled in the art may use the disclosed technical content to make changes or modifications into equivalent embodiments with equivalent changes and apply them to other fields. However, as long as it does not depart from the technical solution content of the present invention, any simple modification, equivalent change and modification made to the above embodiments according to the technical essence of the present invention still belong to the protection scope of the technical solution of the present invention.

Claims

1. An automatic valve plate discharging machine, characterized in that, It includes an automatic nesting machine (16), on the top of the automatic nesting machine (16) there is a controller (1), on the top of the controller (1) there is a connecting rod (8) connected, on the outside of the controller (1) there are a plurality of buffer dampers (14) distributed, on the outside of the controller (1) there are a plurality of buffer spring plates (15) distributed, one end of the buffer dampers (14) and the buffer spring plates (15) is equipped with a mounting bracket (13), and on the outside of the mounting bracket (13) there is a soft pad (12).

2. The valve plate automatic discharging machine according to claim 1, characterized in that: One end of the connecting rod (8) is equipped with a turntable (9), at the bottom of the turntable (9) there is a mounting plate (11), at the bottom of the turntable (9) there is a rotating shaft connected, and at the bottom of the rotating shaft there is a rotating motor (10) installed.

3. The valve plate automatic discharging machine according to claim 1, characterized in that: Inside the automatic nesting machine (16) there is a tray blowing station (2).

4. The valve plate automatic discharging machine according to claim 1, characterized in that: Inside the automatic nesting machine (16) there are a four-axis robot (3) and a palletizing mechanism (4) installed, and the palletizing mechanism (4) is arranged below the four-axis robot (3).

5. The valve plate automatic discharging machine according to claim 4, characterized in that: Inside the automatic nesting machine (16) there is a CCD camera (5) installed, and the CCD camera (5) is arranged on the side of the palletizing mechanism (4).

6. The automatic valve plate discharging machine according to claim 1, characterized in that: Inside the automatic nesting machine (16) there is a feeding vibrating bowl (7) installed, and inside the automatic nesting machine (16) there is a feeding linear vibrator (6) arranged.