Tool for ceramic gasket welding process

Abstract

The utility model relates to the technical field of ceramic gasket tools, in particular to a tool for a ceramic gasket welding process. The device comprises a mounting table, the mounting table is movably provided with a pair of fixing assemblies, the mounting table is further provided with an adjusting assembly, the adjusting assembly is in transmission connection with the two fixing assemblies, and the bottom of the mounting table is upwards provided with a lifting assembly. By arranging the adjusting assembly, the clamping distance can be adjusted according to plates with different widths, the distance between the two plates can also be controlled, the adaptability of the device is improved, and the device is suitable for being used for various plates; by arranging the fixing assembly, the two plates can be fixed, the welding stability of operators is guaranteed, uneven welding caused by vibration in the welding process is avoided, the welding effect is greatly improved, and meanwhile, the safety of the operators is guaranteed.

Description

Technical Field

[0001] The utility model relates to the technical field of ceramic gasket tooling, in particular to a tooling for a ceramic gasket welding process. Background Technique

[0002] A ceramic gasket is a material used in the engineering or construction field, usually used to provide support, protection or reduce friction between two contact surfaces. These gaskets are made of ceramic materials and have characteristics such as wear resistance, high temperature resistance, and corrosion resistance, and are commonly used in high-temperature environments or occasions with high material requirements.

[0003] If the two plates are not fixed during the welding process, they are extremely likely to shake during welding, resulting in uneven welding. However, after the existing fixing device fixes the plates, the operating space at the bottom of the plates becomes smaller, making it extremely troublesome to paste the ceramic gasket. Content of the Utility Model

[0004] The purpose of the utility model is to provide a tooling for a ceramic gasket welding process to solve the problems raised in the background technique.

[0005] To achieve the above purpose, the utility model provides the following technical solution. It includes an installation table, a pair of fixing components are movably arranged on the installation table, an adjusting component is also arranged on the installation table, the adjusting component is in transmission connection with the two fixing components, and a lifting component is arranged upward at the bottom of the installation table.

[0006] Preferably, the adjusting component includes a pair of bidirectional lead screws movably arranged between the front and rear side walls of the installation table. The two bidirectional lead screws are symmetrically arranged on the left and right sides of the installation table. The same ends of the two bidirectional lead screws are both provided with transmission gears, and the two transmission gears are in transmission connection through a transmission chain. One end of one of the bidirectional lead screws away from the transmission gear is arranged on the transmission end of a motor, and the motor is arranged on the outer side wall of the installation table.

[0007] Preferably, a pair of limiting grooves are also opened on the installation table.

[0008] Preferably, the fixing component includes a load-bearing plate. A pair of limiting legs are arranged at the bottom of the load-bearing plate. The ends of the limiting legs away from the load-bearing plate are movably arranged in the limiting grooves. An installation frame is also arranged on the load-bearing plate. Driving parts are symmetrically arranged on both sides of the installation frame. The driving parts are threadedly arranged on the bidirectional lead screws. Several locking bolts are arranged at the top of the installation frame.

[0009] Preferably, the lifting assembly of the present utility model includes a pair of telescopic cylinders arranged at the bottom of the mounting table. After the telescopic rod of the telescopic cylinder passes through the mounting table, a "U"-shaped shell is arranged at the top thereof, and a rubber pad is detachably arranged inside the "U"-shaped shell.

[0010] Preferably, several pulleys are movably arranged at the bottom of the limiting legs.

[0011] Compared with the prior art, the above technical solution of the present utility model has the following beneficial technical effects:

[0012] By setting the adjusting assembly, the present utility model can adjust the clamping distance according to plates of different widths, and can also control the distance between two plates, improving the adaptability of the device and being applicable to the use of various plates.

[0013] By setting the fixing assembly, the present utility model can fix two plates, ensuring the stability during welding by the operator, avoiding vibration during welding, which may cause uneven welding, greatly improving the welding effect, and ensuring the safety of the operator at the same time.

[0014] 3. By setting the lifting assembly, the present utility model can paste a ceramic backing on the back of the plate, solving the problem that when the plate is fixed, the operation space on its back is too narrow to paste the ceramic backing, making the operation more time-saving and labor-saving, and improving the operation efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 is a schematic diagram of the overall structure of the present utility model;

[0016] Figure 2 is a schematic diagram of the structure of the adjusting assembly of the present utility model;

[0017] Figure 3 is a schematic diagram of the structure of the mounting table of the present utility model;

[0018] Figure 4 is a schematic diagram of the structure of the fixing assembly of the present utility model;

[0019] Figure 5 is a schematic diagram of the structure of the lifting assembly of the present utility model.

[0020] Reference numerals: mounting table 1, limiting groove 10, adjusting assembly 2, bidirectional lead screw 20, motor 21, transmission gear 22, transmission chain 23, fixing assembly 3, load-bearing plate 30, mounting bracket 31, locking bolt 32, limiting leg 33, pulley 34, driving member 35, lifting assembly 4, telescopic cylinder 40, "U"-shaped shell 41, rubber pad 42. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0021] To make the objectives, technical solutions, and advantages of the present utility model clearer and more understandable, the present utility model will be further described in detail below in conjunction with specific embodiments and with reference to the accompanying drawings. It should be understood that these descriptions are merely exemplary and are not intended to limit the scope of the present utility model. In addition, in the following description, the descriptions of well-known structures and technologies are omitted to avoid unnecessarily confusing the concepts of the present utility model.

[0022] As Figure 1 shown, a tooling for a ceramic gasket welding process proposed by the present utility model includes an installation table 1. A pair of fixing components 3 are movably arranged on the installation table 1. An adjusting component 2 is also arranged on the installation table 1. The adjusting component 2 is in driving connection with the two fixing components 3. A lifting component 4 is arranged upward at the bottom of the installation table 1.

[0023] As Figure 2 shown, the adjusting component 2 includes a pair of bidirectional lead screws 20 movably arranged between the front and rear side walls of the installation table 1. The two bidirectional lead screws 20 are symmetrically arranged on the left and right sides of the installation table 1. The same ends of the two bidirectional lead screws 20 are both provided with transmission gears 22, and the two transmission gears 22 are in transmission connection through a transmission chain 23. One end of one of the bidirectional lead screws 20 away from the transmission gear 22 is arranged on the driving end of a motor 21. The motor 21 is arranged on the outer side wall of the installation table 1.

[0024] As Figure 3 shown, a pair of limiting grooves 10 are also formed on the installation table 1.

[0025] As Figure 4 shown, in the fixing component 3, a pair of limiting legs 33 are arranged at the bottom of the load-bearing plate 30. The ends of the limiting legs 33 away from the load-bearing plate 30 are movably arranged in the limiting grooves 10. An installation frame 31 is also arranged on the load-bearing plate 30. Driving members 35 are symmetrically arranged on both sides of the installation frame 31. The driving members 35 are threadedly arranged on the bidirectional lead screws 20. A plurality of locking bolts 32 are arranged at the top of the installation frame 31. A plurality of pulleys 34 are movably arranged at the bottom of the limiting legs 33.

[0026] As an optimized solution of the present utility model, by arranging the pulleys 34 at the bottom of the limiting legs 33, the movement can be made smoother during adjustment, ensuring the smoothness during adjustment.

[0027] As Figure 5 shown, the lifting component 4 includes a pair of telescopic cylinders 40 arranged at the bottom of the installation table 1. After the telescopic rods of the telescopic cylinders 40 pass through the installation table 1, a "U"-shaped shell 41 is arranged at their tops. A rubber pad 42 is detachably arranged in the "U"-shaped shell 41.

[0028] As an optimized solution of the present utility model, by arranging the rubber pad 42, since the ceramic gasket is relatively brittle, it can avoid the ceramic gasket from breaking when the telescopic cylinder 40 presses.

[0029] In use, the distance between the two fixing components 3 is adjusted according to the widths of two plates. First, the motor 21 needs to be started. The motor 21 drives a bidirectional lead screw 20 to rotate. The bidirectional lead screw 20 makes another bidirectional lead screw 20 rotate synchronously through the transmission gear 22 cooperating with the transmission chain 23. By controlling the forward and reverse rotation of the motor 21, the two fixing components 3 can move synchronously inwards or outwards. After the adjustment is completed, then the two plates to be welded are respectively placed on the two bearing plates 30, and then the plates are firmly fixed by rotating the locking bolts 32. Then, according to the usage method of the adjusting component 2 described above, the width of the weld between the two plates is controlled; Subsequently, the operator removes the rubber pad 42, selects a corresponding ceramic backing according to the length of the weld, then tears off the adhesive papers on both sides of the ceramic backing, places the ceramic backing flat on the rubber pad 42, and then inserts the rubber pad 42 back into the "U"-shaped shell 41 to make the ceramic backing symmetrical to the weld. Subsequently, the two telescopic cylinders 40 are started. The telescopic cylinders 40 jack up the "U"-shaped shell 41 to make the ceramic backing contact the two plates. Through the extrusion of the rubber pad 42, both sides of the ceramic backing are adhered to the plates. After being firm, the telescopic cylinders 40 are retracted, and then the operator can carry out the welding operation.

[0030] It should be understood that the above specific embodiments of the present invention are only used for exemplary illustration or explanation of the principle of the present invention, and do not constitute a limitation to the present invention. Therefore, any modifications, equivalent replacements, improvements, etc. made without departing from the spirit and scope of the present invention shall be included within the protection scope of the present invention. In addition, the appended claims of the present invention are intended to cover all changes and modifications that fall within the scope and boundaries of the appended claims, or equivalent forms of such scope and boundaries.

Claims

1. A tooling for a ceramic pad welding process, which comprises a mounting table (1), and is characterized in that: The mounting table (1) is movably provided with a pair of fixing components (3), the mounting table (1) is further provided with an adjusting component (2), the adjusting component (2) is in driving connection with the two fixing components (3), and a lifting component (4) is arranged upward at the bottom of the mounting table (1).

2. The tooling for a ceramic gasket welding process according to claim 1, characterized in that: The adjusting component (2) includes a pair of bidirectional lead screws (20) movably arranged between the front and rear side walls of the mounting table (1). The two bidirectional lead screws (20) are symmetrically arranged on the left and right sides of the mounting table (1). The same ends of the two bidirectional lead screws (20) are both provided with transmission gears (22), and the two transmission gears (22) are in transmission connection through a transmission chain (23). One end of one bidirectional lead screw (20) away from the transmission gear (22) is arranged on the transmission end of a motor (21), and the motor (21) is arranged on the outer side wall of the mounting table (1).

3. The tooling for a ceramic gasket welding process according to claim 2, characterized in that: A pair of limiting grooves (10) are further formed in the mounting table (1).

4. The tooling for a ceramic gasket welding process according to claim 3, characterized in that: The fixing component (3) includes a load-bearing plate (30). A pair of limiting legs (33) are arranged at the bottom of the load-bearing plate (30). The ends of the limiting legs (33) away from the load-bearing plate (30) are movably arranged in the limiting grooves (10). An installation frame (31) is further arranged on the load-bearing plate (30). Driving members (35) are symmetrically arranged on both sides of the installation frame (31). The driving members (35) are threadedly arranged on the bidirectional lead screws (20). Several locking bolts (32) are arranged at the top of the installation frame (31).

5. The tooling for a ceramic backing welding process according to claim 4, characterized in that: The lifting component (4) includes a pair of telescopic cylinders (40) arranged at the bottom of the mounting table (1). After the telescopic rods of the telescopic cylinders (40) pass through the mounting table (1), a "U”-shaped shell (41) is arranged at their tops. A rubber pad (42) is detachably arranged in the "U”-shaped shell (41).

6. The tooling for a ceramic backing welding process according to claim 5, characterized in that: Several pulleys (34) are movably arranged at the bottom of the limiting legs (33).

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