Emulsified asphalt cold recycling secondary stirring device

Through the emulsified asphalt cold regeneration secondary stirring device with integrated stirring and spraying functions, the complex operation of the existing device is solved, efficient stirring and spraying of emulsified asphalt is achieved, the construction process is simplified, and construction efficiency and stir uniformity are improved.

CN223150977UActive Publication Date: 2025-07-25SHANDONG ZHONGCHUANG ENG CONSULTING CO LTD
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Patent Information

Application Number
CN202423003307.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-06
Publication Date
2025-07-25
Estimated Expiration
2034-12-06

AI Technical Summary

Technical Problem

The existing emulsified asphalt cold regeneration secondary stirring device requires frequent replacement of containers and tools at the construction site, which is complex and cumbersome, resulting in inconvenient stirring process.

Method used

An emulsified asphalt cold regeneration secondary agitation device is designed, integrating the stirring and spraying functions, and the precise spraying of emulsified asphalt is achieved through the knob to control the flip of the discharge pipe and the piston movement. Combined with the opposite-directional agitation component to enhance the stirring efficiency and avoid the container transfer step.

Benefits of technology

It realizes efficient stirring and spraying of emulsified asphalt, reduces operating steps, improves construction efficiency and stirring uniformity, and simplifies the construction process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a secondary stirring device for cold recycling of emulsified asphalt, which belongs to the technical field of asphalt pavement repair, and aims to solve the problems that containers and tools need to be replaced for multiple times in the whole process from discharging to final spraying operation of the emulsified asphalt finished by secondary stirring, and the operation is relatively complicated and tedious. The threaded plug is in threaded connection with the rear part of the bottom of the stirring barrel; the first stirring part is coaxially and fixedly connected to the bottom of a rotating shaft of the driving motor; the automatic spraying assembly is arranged in front of the stirring barrel; and the different-direction stirring assembly is arranged in the stirring barrel and the transmission box. The emulsified asphalt stirring device integrates stirring and spraying functions, emulsified asphalt can be sprayed after stirring, the spraying width can be conveniently adjusted, the second stirring part can rotate in the direction opposite to the rotating direction of the first stirring part during stirring, and the emulsified asphalt is stirred more uniformly and efficiently.
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Description

Technical Field

[0001] The utility model belongs to the technical field of asphalt pavement repair, and more specifically, it particularly relates to a secondary stirring device for cold recycling of emulsified asphalt. Background Art

[0002] Emulsified asphalt is widely used in the repair and maintenance of roads. It can be used as a bonding layer or repair material to effectively repair damages such as pavement cracks and potholes, and also helps to enhance the bonding force between layers of the pavement, improving the overall stability of the road. In cold winter seasons or after long-term storage, emulsified asphalt may experience stratification. At this time, secondary stirring through cold recycling is required to ensure the usage effect. Existing secondary stirring devices for cold recycling of emulsified asphalt generally consist of a base, a stirring barrel, a stirring motor, and stirring components.

[0003] The existing application number: CN201921641131.2. The utility model relates to the field of asphalt mixing devices and discloses an emulsified asphalt mixing device, including a base. A tank body is provided inside the base. One end of the tank body extending upward is provided with a feed inlet, and one end of the tank body extending downward is provided with a discharging device. One end of the tank body extending upward is fixedly provided with a driving device. The extending end of the driving device is provided with a rotating shaft penetrating into the inner cavity of the tank body. A stirring rod is provided on the part of the rotating shaft located in the inner cavity. A plurality of vertical rods evenly distributed on itself are provided on the stirring rod. A plurality of inclined rods are provided at the end of the stirring rod far from the stirring rod, and the plurality of inclined rods are evenly distributed on the stirring rod. A cross block is provided on the rotating shaft. A bent rod is provided on the upper surface of the cross block. A diversion rod is provided at the end of the cross block far from the rotating shaft. The cross block is arranged above the stirring rod. The utility model can not only stir the emulsified asphalt at the rotating shaft, but also stir the emulsified asphalt between the rotating shaft and the inner wall of the tank body, avoiding the situation of uneven stirring.

[0004] Based on the above, when stirring stratified emulsified asphalt at the construction site, first, the emulsified asphalt needs to be poured into the stirring barrel. After the stirring process is completed, the emulsified asphalt is discharged from the discharge port. At this time, since the position of the discharge port is relatively low, it is necessary to first receive the emulsified asphalt with a small container and then transfer it to a large container for subsequent use. From the discharge to the final spraying operation, containers need to be frequently replaced and various tools need to be used throughout the process. This series of operations is relatively complex and cumbersome. Summary of the Utility Model

[0005] To solve the above technical problems, the present utility model provides a secondary stirring device for cold recycling of emulsified asphalt, so as to solve the problem that when stirring stratified emulsified asphalt at the construction site, it is first necessary to pour the emulsified asphalt into the stirring barrel. After the stirring process is completed, the emulsified asphalt is discharged from the discharge port. At this time, since the position of the discharge port is relatively low, it is necessary to first receive the emulsified asphalt with a small container and then transfer it to a large container for subsequent use. From discharging to the final spraying operation, containers need to be frequently replaced and various tools need to be used throughout the process, and this series of operations is relatively complex and cumbersome.

[0006] The purpose and effect of a secondary stirring device for cold recycling of emulsified asphalt of the present utility model are achieved by the following specific technical means:

[0007] A secondary stirring device for cold recycling of emulsified asphalt includes a mixer truck main body;

[0008] A stirring barrel, which is fixedly connected to the mixer truck main body;

[0009] A threaded plug, which is threadedly connected to the rear of the bottom of the stirring barrel;

[0010] A transmission box, which is fixedly connected to the stirring barrel;

[0011] A driving motor, which is fixedly connected to the transmission box;

[0012] A fixed block, which is fixedly connected to the front of the bottom of the mixer truck main body;

[0013] Connecting plates, two connecting plates are provided, and the two connecting plates are dispersedly fixedly connected to the fixed block;

[0014] A first stirring member, which is coaxially and fixedly connected to the bottom of the rotating shaft of the driving motor;

[0015] An automatic spraying assembly, which is arranged in front of the stirring barrel;

[0016] An opposite-direction stirring assembly, which is arranged inside the stirring barrel and the transmission box.

[0017] Furthermore, the automatic spraying assembly includes:

[0018] A knob, which is rotatably connected to the front of the top of the fixed block;

[0019] A transmission worm, which is coaxially and fixedly connected to the rear of the knob;

[0020] A first transmission shaft, which is rotatably connected inside the two connecting plates;

[0021] The driving worm gear is coaxially and fixedly connected to the left end of the first transmission shaft, and the driving worm gear meshes with the driving worm.

[0022] Furthermore, the automatic spraying assembly further includes:

[0023] A connecting rod, the connecting rod is an "L"-shaped mechanism, and the bottom of the connecting rod is fixedly connected to the outside of the first transmission shaft;

[0024] A corrugated pipe, the rear end of the corrugated pipe is fixedly connected to the bottom of the mixing barrel;

[0025] A discharge pipe, the discharge pipe is fixedly connected to the upper end of the corrugated pipe;

[0026] Discharge holes, a plurality of discharge holes are provided, and the plurality of discharge holes are dispersedly provided in front of the discharge pipe.

[0027] Furthermore, the automatic spraying assembly further includes:

[0028] A piston, the piston is arranged inside the discharge pipe;

[0029] Pulling rods, a plurality of pulling rods are provided, and the plurality of pulling rods are hinged to each other in pairs, and the bottommost pulling rod is fixedly connected to the piston.

[0030] Furthermore, the reverse stirring assembly includes:

[0031] A first driving bevel gear, the first driving bevel gear is coaxially and fixedly connected to the top of the first stirring member;

[0032] A first driven bevel gear, the first driven bevel gear is rotatably connected inside the transmission box, and the first driven bevel gear meshes with the first driving bevel gear.

[0033] Furthermore, the reverse stirring assembly further includes:

[0034] A second stirring member, the top of the second stirring member is rotatably connected inside the transmission box, and the second stirring member is sleeved outside the top of the first stirring member;

[0035] A second driven bevel gear, the second driven bevel gear is coaxially and fixedly connected to the top of the second stirring member, and the second driven bevel gear meshes with the first driven bevel gear.

[0036] Compared with the prior art, the utility model has the following beneficial effects:

[0037] First, the functions of stirring and spraying are integrated. After the emulsified asphalt is stirred, the discharge pipe is driven to turn downward by rotating the knob, and then the piston is pulled outward according to the width of the construction position, so that the emulsified asphalt in the stirring barrel can accurately flow from the discharge hole inside the piston to the construction ground, eliminating the need for additional construction tools for transfer and making the operation more efficient.

[0038] Secondly, when the driving motor drives the first stirring member to rotate, it will also drive the second stirring member to rotate in a direction opposite to that of the first stirring member through the reverse stirring assembly, thereby generating stronger shear force and tensile force, which helps the emulsified asphalt in the stirring barrel to be dispersed and mixed more quickly.

[0039] After the stirring is completed, the utility model does not need to transfer the emulsified asphalt in the stirring barrel. After directly turning the discharge pipe downward, the emulsified asphalt can be sprayed, and the spraying width can be conveniently adjusted, making the operation more efficient. When stirring, the second stirring member will rotate in a direction opposite to that of the first stirring member, making the emulsified asphalt stirred more evenly and efficiently. BRIEF DESCRIPTION OF THE DRAWINGS

[0040] Figure 1 is the overall structural schematic diagram of the utility model.

[0041] Figure 2 is the structural schematic diagram of the threaded plug of the utility model.

[0042] Figure 3 is the structural schematic diagram of the connecting rod of the utility model.

[0043] Figure 4 is the structural schematic diagram of the pulling rod of the utility model.

[0044] Figure 5 is the structural schematic diagram of the first stirring member of the utility model.

[0045] Figure 6 is the structural schematic diagram of the second stirring member of the utility model.

[0046] In the figure, the corresponding relationship between the component names and the drawing reference numerals is as follows:

[0047] 1, mixer truck main body; 2, mixing barrel; 201, threaded plug; 3, transmission box; 4, driving motor; 5, fixed block; 501, connecting plate; 6, knob; 601, transmission worm; 7, first transmission shaft; 701, transmission worm gear; 702, connecting rod; 8, bellows; 9, discharge pipe; 901, discharge hole; 10, piston; 11, pulling rod; 12, first stirring member; 1201, first driving bevel gear; 13, first driven bevel gear; 14, second stirring member; 1401, second driven bevel gear. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0048] The embodiments of the present utility model will be further described in detail below in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present utility model, but cannot be used to limit the scope of the present utility model.

[0049] Example 1:

[0050] As shown in Figure 1 to Figure 6 the attached drawings:

[0051] The present utility model provides an emulsified asphalt cold recycling secondary mixing device, including a mixing truck main body 1;

[0052] A mixing barrel 2, the mixing barrel 2 is fixedly connected to the mixing truck main body 1;

[0053] A threaded plug 201, the threaded plug 201 is threadedly connected to the rear of the bottom of the mixing barrel 2;

[0054] A transmission box 3, the transmission box 3 is fixedly connected to the mixing barrel 2;

[0055] A driving motor 4, the driving motor 4 is fixedly connected to the transmission box 3;

[0056] A fixing block 5, the fixing block 5 is fixedly connected to the front of the bottom of the mixing truck main body 1;

[0057] Two connecting plates 501 are provided, and the two connecting plates 501 are dispersedly fixedly connected to the fixing block 5;

[0058] A first mixing member 12, the first mixing member 12 is coaxially and fixedly connected to the bottom of the rotating shaft of the driving motor 4;

[0059] An automatic spraying assembly, the automatic spraying assembly is arranged in front of the mixing barrel 2.

[0060] Among them, the automatic spraying assembly includes:

[0061] A knob 6, the knob 6 is rotatably connected to the front of the top of the fixing block 5;

[0062] A transmission worm 601, the transmission worm 601 is coaxially and fixedly connected to the rear of the knob 6;

[0063] A first transmission shaft 7, the first transmission shaft 7 is rotatably connected inside the two connecting plates 501;

[0064] A transmission worm gear 701, the transmission worm gear 701 is coaxially and fixedly connected to the left end of the first transmission shaft 7, and the transmission worm gear 701 meshes with the transmission worm 601. The function is that by rotating the knob 6, the first transmission shaft 7 can be driven to rotate through the worm gear and worm transmission mechanism jointly formed by the meshing of the transmission worm gear 701 and the transmission worm 601.

[0065] Among them, the automatic spraying assembly further includes:

[0066] A connecting rod 702, the connecting rod 702 is an "L"-shaped mechanism, and the bottom of the connecting rod 702 is fixedly connected to the outside of the first transmission shaft 7;

[0067] A corrugated pipe 8, the rear end of the corrugated pipe 8 is fixedly connected to the bottom of the mixing barrel 2;

[0068] A discharge pipe 9, the discharge pipe 9 is fixedly connected to the upper end of the corrugated pipe 8;

[0069] Discharge holes 901, a plurality of discharge holes 901 are provided, and the plurality of discharge holes 901 are dispersedly arranged in front of the discharge pipe 9. The function is that a ring mechanism is provided at the top of the connecting rod 702, the top of the discharge pipe 9 passes through the ring mechanism at the top of the connecting rod 702, when the first transmission shaft 7 rotates, it will drive the connecting rod 702 to turn over, and the connecting rod 702 drives the discharge pipe 9 to turn downwards through the ring structure at the top, so that the plurality of discharge holes 901 face the ground.

[0070] Among them, the automatic spraying assembly further includes:

[0071] A piston 10, the piston 10 is arranged inside the discharge pipe 9;

[0072] Pulling rods 11, a plurality of pulling rods 11 are provided, and the plurality of pulling rods 11 are hinged to each other in pairs. The bottommost pulling rod 11 is fixedly connected to the piston 10. The function is that pulling the topmost pulling rod 11 outwards can drive the piston 10 to move outwards, so that the emulsified asphalt in the mixing barrel 2 can flow to the ground from the discharge holes 901 inside the piston 10. The width of the emulsified asphalt spraying can be controlled by the amplitude of the piston 10 moving outwards. At the same time, since the plurality of pulling rods 11 are hinged, part of the pulling rods 11 exposed outside the discharge pipe 9 can be folded backwards.

[0073] The specific usage method and function of this embodiment:

[0074] During use, after the emulsified asphalt is secondarily stirred, turn the knob 6. The worm and gear transmission mechanism formed by the meshing of the driving worm gear 701 and the driving worm 601 can drive the first transmission shaft 7 to rotate. There is an annular mechanism provided at the top of the connecting rod 702. The top of the discharge pipe 9 passes through the annular mechanism at the top of the connecting rod 702. When the first transmission shaft 7 rotates, it will drive the connecting rod 702 to flip. The connecting rod 702 drives the discharge pipe 9 to flip downward through the annular structure at the top, so that a plurality of discharge holes 901 face the ground. Then, pull the topmost dragging rod 11 outward according to the width of the construction position, which can drive the piston 10 to move outward. As a result, the emulsified asphalt in the mixing barrel 2 can flow from the discharge holes 901 inside the piston 10 to the ground. The width of the emulsified asphalt spraying can be controlled by the amplitude of the outward movement of the piston 10. At the same time, multiple dragging rods 11 are hinged, so the part of the dragging rods 11 exposed outside the discharge pipe 9 can be folded backward, without occupying too much road width, and the use is safer and more convenient. At the end of use, for the emulsified asphalt at the bottom, after removing the threaded plug 201 by rotating it, the remaining emulsified asphalt can flow out.

[0075] Embodiment 2:

[0076] On the basis of Embodiment 1, as shown in Appendix Figure 1 to Appendix Figure 6 shown, there is also a counter-rotating stirring assembly, and the counter-rotating stirring assembly is arranged inside the mixing barrel 2 and the transmission box 3.

[0077] Among them, the counter-rotating stirring assembly includes:

[0078] The first driving bevel gear 1201, and the first driving bevel gear 1201 is coaxially and fixedly connected to the top of the first stirring member 12;

[0079] The first driven bevel gear 13, the first driven bevel gear 13 is rotatably connected inside the transmission box 3, and the first driven bevel gear 13 meshes with the first driving bevel gear 1201. The function is that when the driving motor 4 drives the first stirring member 12 to rotate, it will also drive the first driven bevel gear 13 to rotate through the bevel gear transmission mechanism formed by the meshing of the first driven bevel gear 13 and the first driving bevel gear 1201.

[0080] Among them, the counter-rotating stirring assembly also includes:

[0081] The second stirring member 14, the top of the second stirring member 14 is rotatably connected inside the transmission box 3, and the second stirring member 14 is sleeved outside the top of the first stirring member 12;

[0082] The second driven bevel gear 1401 is coaxially and fixedly connected to the top of the second stirring member 14. The second driven bevel gear 1401 meshes with the first driven bevel gear 13. The effect is that when the first driven bevel gear 13 rotates, it will also drive the second stirring member 14 to rotate in a direction opposite to the rotation direction of the first stirring member 12 through the bevel gear transmission mechanism formed by the meshing of the first driven bevel gear 13 and the second driven bevel gear 1401.

[0083] Specific usage mode and function of this embodiment:

[0084] When stirring the emulsified asphalt, when the driving motor 4 drives the first stirring member 12 to rotate, it will also drive the first driven bevel gear 13 to rotate through the bevel gear transmission mechanism formed by the meshing of the first driven bevel gear 13 and the first driving bevel gear 1201. When the first driven bevel gear 13 rotates, it will also drive the second stirring member 14 to rotate in a direction opposite to the rotation direction of the first stirring member 12 through the bevel gear transmission mechanism formed by the meshing of the first driven bevel gear 13 and the second driven bevel gear 1401, making the emulsified asphalt in the stirring barrel 2 stirred more evenly and efficiently.

[0085] In this article, the following points need to be noted:

[0086] 1. The drawings of the embodiments of the present disclosure only relate to the structures involved in the embodiments of the present disclosure. Other structures can refer to the general design.

[0087] 2. Without conflict, the embodiments of the present disclosure and the features in the embodiments can be combined with each other to obtain new embodiments.

[0088] The above is only the specific implementation manner of the present disclosure, but the protection scope of the present disclosure is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present disclosure can easily think of changes or substitutions, which should all be covered within the protection scope of the present disclosure. Therefore, the protection scope of the present disclosure should be subject to the protection scope of the claims.

Claims

1. An emulsified asphalt cold recycling secondary mixing device, which includes a mixer truck main body, a mixing barrel, a threaded plug, a transmission box, a driving motor, a fixing block, a connecting plate, a first mixing member, an automatic spraying assembly and a counter-rotating mixing assembly; the mixing barrel is fixedly connected to the mixer truck main body; characterized in that: The threaded plug is threadedly connected to the rear of the bottom of the mixing barrel; the transmission box is fixedly connected to the top of the mixing barrel; the driving motor is fixedly connected to the top of the transmission box; the fixed block is fixedly connected to the front of the bottom of the mixer truck body; there are two connecting plates, and the two connecting plates are dispersedly fixedly connected to the fixed block; the first mixing member is coaxially fixedly connected to the bottom of the rotating shaft of the driving motor; the automatic spraying assembly is arranged in front of the mixing barrel; the reverse mixing assembly is arranged inside the mixing barrel and the transmission box.

2. The secondary stirring device for cold recycling of emulsified asphalt according to claim 1, wherein: The automatic spraying assembly includes: a knob, a driving worm, a first transmission shaft and a driving worm gear; the knob is rotatably connected to the front of the top of the fixed block; the driving worm is coaxially fixedly connected to the rear of the knob; the first transmission shaft is rotatably connected inside the two connecting plates; the driving worm gear is coaxially fixedly connected to the left end of the first transmission shaft, and the driving worm gear meshes with the driving worm.

3. The emulsified asphalt cold recycling secondary mixing device according to claim 2, characterized in that: The automatic spraying assembly further includes: a connecting rod, a corrugated pipe, a discharge pipe and discharge holes; the connecting rod is an "L" - shaped mechanism, and the bottom of the connecting rod is fixedly connected to the outside of the first transmission shaft; the rear end of the corrugated pipe is fixedly connected to the bottom of the mixing barrel; the discharge pipe is fixedly connected to the upper end of the corrugated pipe; a plurality of discharge holes are opened, and the plurality of discharge holes are dispersedly opened in front of the discharge pipe.

4. The emulsified asphalt cold recycling secondary mixing device according to claim 3, characterized in that: The automatic spraying assembly further includes: a piston and a pulling rod; the piston is arranged inside the discharge pipe; there are multiple pulling rods, and the multiple pulling rods are hinged to each other in pairs, and the bottom - most one of the pulling rods is fixedly connected to the piston.

5. The emulsified asphalt cold recycling secondary mixing device according to claim 1, wherein: The reverse mixing assembly includes: a first driving bevel gear and a first driven bevel gear; the first driving bevel gear is coaxially fixedly connected to the top of the first mixing member; the first driven bevel gear is rotatably connected inside the transmission box, and the first driven bevel gear meshes with the first driving bevel gear.

6. The emulsified asphalt cold recycling secondary stirring device according to claim 5, wherein: The reverse mixing assembly further includes: a second mixing member and a second driven bevel gear; the top of the second mixing member is rotatably connected inside the transmission box, the second mixing member is sleeved on the outside of the top of the first mixing member; the second driven bevel gear is coaxially fixedly connected to the top of the second mixing member, and the second driven bevel gear meshes with the first driven bevel gear.

Citation Information

Patent Citations

  • Emulsified asphalt stirring device

    CN211274331U