Grease pump lubricating device

Abstract

The utility model discloses a grease pump lubricating device, and belongs to the technical field of lubricating equipment. The device adopts a modular integrated design and is mainly composed of a mounting plate, a lubricating oil pump and a control assembly. The lubricating oil pump comprises a motor, a filter, an oil storage cylinder, a pressure regulating valve, a deflation valve, an electromagnetic valve, a pressure gauge, an exhaust valve and a pipeline system, and an oil filling port is formed in the front side of the filter to achieve primary oil filtering and supply oil to the oil storage cylinder through an oil filling pipe. A pressure regulating valve, an electromagnetic valve and a pressure gauge are arranged to form a closed-loop pressure control system; an exhaust valve is arranged on the side wall of the oil storage cylinder to balance air pressure; an oil level indicator is arranged to monitor the oil quantity in real time, intelligent pressure relief backflow is achieved in cooperation with an electromagnetic valve, and a lubricating oil pump is matched with a control assembly to achieve automatic lubricating circulation.

Description

Technical Field

[0001] The utility model relates to the technical field of lubrication equipment, in particular to a grease pump lubrication device. Background Art

[0002] In the existing quantitative centralized lubrication system, most of the lubrication systems include a lubricating oil motor, a grease filter, a pressure switch monitoring component, a distribution element, etc. The lubricating oil motor can be an electric pressure relief motor or a pneumatic pressure relief motor. At present, most users install each component separately in the pipeline, and each component is dispersed in each area of the whole pipeline equipment, and then each component is connected by an oil pipe and electrically connected until the lubrication point of the equipment friction pair. Therefore, the following disadvantages exist in use: First, the connection of multiple pipelines between each component increases the risk of oil leakage; second, the installation of each component on the equipment is relatively chaotic and not convenient for maintenance; third, the wiring of each electrical component is not centralized and relatively chaotic. Therefore, there are certain limitations in use. It is necessary to develop a highly integrated lubrication system that is convenient for maintenance and installation and has a compact shape.

[0003] The purpose of the utility model is to provide a grease pump lubrication device that integrates a lubricating oil motor, a grease filter, a pressure switch component, and a junction box or terminal block. Its structure is reasonably designed, with high integration, convenient installation, low oil leakage risk, reliable operation, and compact layout. Summary of the Utility Model

[0004] In order to solve the problems mentioned in the above background art, the present application provides a grease pump lubrication device.

[0005] A grease pump lubrication device provided by the present application adopts the following technical solution: It includes a mounting plate, a lubricating oil pump, a filtering component, a pressure component, and a control component. Specifically, the lubricating oil pump, the filter component, the pressure component, and the control component are integrally installed on the mounting plate; the lubricating oil pump includes a motor, a pump base, an oil storage cylinder, a pressure regulating valve, a gas release valve, a solenoid valve, and an exhaust valve. The exhaust valve is installed on the side wall of the oil storage cylinder, the oil storage cylinder is installed upside down, an installation table integrally formed with the barrel body is provided below the oil storage cylinder, and a pump base is provided below the installation table. The pump base is fixedly installed on the mounting plate; the pump base is a multi-channel integrally formed structure, and the pump base is hermetically and fixedly connected to the installation table; an oil passage communicating with the oil storage cylinder is provided inside the pump base; the filtering component includes an oil filling port and a filter. The oil filling port is arranged in front of the filter, an oil outlet pipe is installed on the right side of the filter, and the filter is connected to the oil passage of the pump base through the oil outlet pipe and communicated to the oil storage cylinder; the drain pipe is connected to the oil storage cylinder through the internal oil passage of the pump base; a pressure regulating valve is provided between the drain pipe and the oil storage cylinder, and the pressure regulating valve is installed on the pump base and communicated with the oil passage of the pump base; a gas release valve is connected to the side wall of the oil passage between the pressure regulating valve and the oil storage cylinder, and a solenoid valve is provided on the right side of the gas release valve; the pressure component includes a pressure gauge and a pressure switch, and the pressure gauge is arranged on the drain pipe near the oil drain port.

[0006] Preferably, an oil level transmitter is provided on the outer circumference of the mounting table of the oil storage cylinder.

[0007] Preferably, the control assembly includes a terminal block and a junction box. The junction box is fixedly installed on the mounting plate on the side of the oil storage cylinder. The control wire harnesses of the motor, solenoid valve, oil level transmitter, and pressure switch are centrally introduced into the junction box and connected to the terminal block, and the terminal block is simultaneously connected to an external PLC controller.

[0008] Preferably, the control assembly includes a controller and a controller housing. The controller housing is fixedly installed on the mounting plate on the side of the oil storage cylinder. The control wire harnesses of the motor, solenoid valve, oil level transmitter, and pressure switch are centrally introduced into the controller housing and connected to the controller.

[0009] In summary, the present application includes the following beneficial technical effects: Through modular integrated design, the lubricating oil pump and the core components of the working components are integrated into a compact mounting plate, significantly reducing external pipeline connections, reducing the risk of leakage, and simplifying the installation process. The design of directly connecting the oil filling port and the filter realizes the preliminary purification of grease and improves the lubrication quality.

[0010] The oil level transmitter below the oil storage cylinder monitors the oil volume in real time to ensure the operation stability. At the same time, the liquid level alarm function can timely supplement grease, reducing manual intervention. The terminal block centrally manages the electrical components, realizing lubrication automation and improving the intelligent level. The device adopts an internal channel and a cooperation mechanism to form a closed-loop system. The compact shape is suitable for the spaces of various devices. The modular structure is convenient for quick disassembly and maintenance, with low maintenance costs and optimized energy consumption, comprehensively improving the reliability, adaptability, and economy of the lubrication system. Description of the Drawings

[0011] Figure 1 is the overall structure schematic diagram A in the embodiment of the present application;

[0012] Figure 2 is the overall structure schematic diagram B in the embodiment of the present application;

[0013] Figure 3 is the top view structure schematic diagram in the embodiment of the present application.

[0014] Reference Numerals: 1, mounting plate; 2, oil filling port; 3, filter; 4, oil outlet pipe; 5, pressure regulating valve; 6, air release valve; 7, solenoid valve; 8, pressure gauge; 9, pump seat; 10, motor; 11, oil storage cylinder; 12, exhaust valve; 13, terminal block; 14, junction box; 15, drain pipe; 16, oil drain port; 17, oil level transmitter; 18, mounting table; 19, pressure switch; 20, controller; 21, controller housing. Detailed Embodiments

[0015] The following further describes the present application in conjunction with the attached Figures 1 - 3 drawings for a more detailed description.

[0016] As Figure 1 and Figure 3 shown, an embodiment of the present application discloses an oil pump lubrication device, including a mounting plate 1, a lubricating oil pump, a filtering component, a pressure component, and a control component. The lubricating oil pump, the filter component, the pressure component, and the control component are integrally mounted on the mounting plate 1;

[0017] The lubricating oil pump includes a motor 10, a pump base 9, an oil storage cylinder 11, a pressure regulating valve 5, a bleed valve 6, a solenoid valve 7 and an exhaust valve 12. The exhaust valve 12 is installed on the side wall of the oil storage cylinder 11. The oil storage cylinder 11 is installed upside down, with the inlet and outlet openings facing downwards. There is an installation platform 18 integrally formed with the barrel body below the oil storage cylinder 11. The pump base 9 is provided below the installation platform 18 and is fixedly installed on the installation plate 1 by bolts; the pump base 9 is a multi-channel integrally formed structure, and the pump base 9 is fixedly connected to the installation platform 18 by bolts and is sealed by seals such as sealing rings; there is an oil passage inside the pump base 9 that communicates with the oil storage cylinder 11; the filtering component includes a filling port 2 and a filter 3. The filling port 2 is arranged in front of the filter 3. An oil outlet pipe 4 is installed on the right side of the filter 3. The filter 3 is connected to the oil passage of the pump base 9 through the oil outlet pipe 4 and leads to the oil storage cylinder 11. Lubricating oil is filled at the filling port 2, the motor 10 is started, and the lubricating oil enters the oil storage cylinder 11 through the filter 3 and the oil outlet pipe 4 after being filtered; the drain pipe 15 is connected to the oil storage cylinder 11 through the internal oil passage of the pump base 9, and the lubricating oil in the oil storage cylinder 11 is discharged through the drain pipe 15; a pressure regulating valve 5 is arranged between the drain pipe 15 and the oil storage cylinder 11. The pressure regulating valve 5 presets the oil discharge pressure, and the lubricating oil is pushed by a plunger to open the oil discharge valve, and the lubricating oil is discharged from the oil storage cylinder 11 into the drain pipe 15; a bleed valve 6 is connected to the side wall of the oil passage between the pressure regulating valve 5 and the oil storage cylinder 11. A solenoid valve 7 is arranged on the right side of the bleed valve 6. The solenoid valve 7 is provided with a pressure passage and a pressure relief passage. When the solenoid valve 7 is powered on, the pressure passage and the pressure relief passage are cut off. The motor 10 works to supply pressurized lubricating oil. When the system pressure reaches the set pressure value, the motor 10 and the solenoid valve 7 are powered off, and the main pipeline is depressurized. At this time, the pressure passage and the pressure relief passage of the solenoid valve 7 are connected, and the lubricating oil enters the pressure relief passage from the pressure passage and flows back to the oil storage cylinder 11; the pressure component includes a pressure gauge 8 and a pressure switch 19. The pressure gauge 8 is arranged on the drain pipe 15 near the oil discharge port 16. The pressure gauge 8 monitors the pressure state of the entire pipeline system in real time. When the pressure of the lubricating oil pump rises to the set threshold value, the contacts of the integrated pressure switch 19 will trigger actions such as closing or opening, and feedback the normal pressure signal to the control system; if the system pressure does not reach the expected value, such as insufficient pressure or abnormal decrease, the contacts of the pressure switch 19 will remain in the original state. At this time, the alarm mechanism is triggered through signal output to prompt the operator to check the pressure abnormality problem in time; an oil level transmitter 17 is arranged on the outer circumference of the installation platform 18 of the oil storage cylinder 11. The oil level transmitter 17 is used to monitor the lubricating oil inventory in the oil storage cylinder 11 in real time. When the oil level drops to the preset threshold value, its contacts trigger an action and send an alarm signal to the control system, timely prompting to replenish the lubricating oil to avoid lubrication interruption or equipment failure caused by insufficient oil volume, thereby ensuring the continuity and stability of the system operation. Each component forms a closed-loop system through the built-in channels and cooperation mechanism, reducing the leakage risk, simplifying the maintenance process, and ensuring that the lubrication process is efficient, controllable, stable and reliable.

[0018] AsFigure 1 As shown, the control component includes a terminal block 13 and a junction box 14. The junction box 14 is fixedly installed on the mounting plate 1 on the side of the oil storage barrel 11. The control wire harnesses of electrical components such as the motor 10, the solenoid valve 7, the oil level transmitter 17, and the pressure switch 19 are centrally introduced into the junction box 14 and connected to the terminal block 13. The terminal block 13 is simultaneously connected to an external PLC controller. Through the centralized management of electrical components and signal processing by the external PLC controller, the automation and intelligence of the lubrication process are realized; the centralized management of the control wire harness facilitates wiring and fault repair.

[0019] As Figure 2 shown, the control component includes a controller 20 and a controller housing 21. The controller housing 21 is fixedly installed on the mounting plate 1 on the side of the oil storage barrel 11. The control wire harnesses of electrical components such as the motor 10, the solenoid valve 7, the oil level transmitter 17, and the pressure switch 19 are centrally introduced into the controller housing 21 and connected to the controller 20. The operation cycle and status of the grease pump lubrication device can be directly monitored through the controller 20, and only the power supply needs to be connected externally, further improving the integration level of the grease pump lubrication device.

[0020] The above are all the preferred embodiments of this application, and the protection scope of this application is not limited thereby. Therefore, all equivalent changes made according to the structure, shape, and principle of this application should be covered within the protection scope of this application.

Claims

1. An oil pump lubrication device, comprising a mounting plate (1), an oil lubricating pump, a filtering assembly, a pressure assembly and a control assembly, characterized in that The lubricating oil pump, filter assembly, pressure assembly and control assembly are integrally installed on the mounting plate (1); the lubricating oil pump includes a motor (10), a pump base (9), an oil storage cylinder (11), a pressure regulating valve (5), a bleed valve (6), a solenoid valve (7) and an exhaust valve (12). The exhaust valve (12) is installed on the side wall of the oil storage cylinder (11). The oil storage cylinder (11) is installed upside down. An installation table (18) integrally formed with the barrel body is provided below the oil storage cylinder (11). A pump base (9) is provided below the installation table (18). The pump base (9) is fixedly installed on the mounting plate (1); the pump base (9) is a multi-channel integrally formed structure, and the pump base (9) is hermetically and fixedly connected to the installation table (18); an oil passage communicating with the oil storage cylinder (11) is provided inside the pump base (9); the filter assembly includes a filling port (2) and a filter (3). The filling port (2) is arranged on the front side of the filter (3). An oil outlet pipe (4) is installed on the right side of the filter (3). The filter (3) is communicated with the oil passage of the pump base (9) through the oil outlet pipe (4) to the oil storage cylinder (11); an oil drain pipe (15) is connected to the oil storage cylinder (11) through the internal oil passage of the pump base (9); a pressure regulating valve (5) is provided between the oil drain pipe (15) and the oil storage cylinder (11). The pressure regulating valve (5) is installed on the pump base (9) and is on the oil passage of the pump base (9); a bleed valve (6) is connected to the side wall of the oil passage between the pressure regulating valve (5) and the oil storage cylinder (11). A solenoid valve (7) is provided on the right side of the bleed valve (6); the pressure assembly includes a pressure gauge (8) and a pressure switch (19). The pressure gauge (8) is arranged on the oil drain pipe (15) near the oil drain port (16); an oil level transmitter (17) is provided on the outer circumference of the installation table (18) of the oil storage cylinder (11).

2. The grease pump lubrication device according to claim 1, characterized in that: The control assembly includes a terminal block (13) and a junction box (14). The junction box (14) is fixedly installed on the mounting plate (1) on the side of the oil storage cylinder (11). The control wire harnesses of the motor (10), the solenoid valve (7), the oil level transmitter (17) and the pressure switch (19) are centrally introduced into the junction box (14) and connected to the terminal block (13). The terminal block (13) is simultaneously connected to an external PLC controller.

3. The grease pump lubrication device according to claim 1, characterized in that: The control assembly includes a controller (20) and a controller housing (21). The controller housing (21) is fixedly installed on the mounting plate (1) on the side of the oil storage cylinder (11). The control wire harnesses of the motor (10), the solenoid valve (7), the oil level transmitter (17) and the pressure switch (19) are centrally introduced into the controller housing (21) and connected to the controller (20).

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