Polypropylene film detection device

By designing a polypropylene film detection device, using components such as tension meter and limit block, the simultaneous tension detection of multiple films is solved, and the detection efficiency and safety are improved.

CN223154684UActive Publication Date: 2025-07-25ANHUI LONGCHEN ELECTRONIC TECH CO LTD

Patent Information

Application Number
CN202422141057.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-02
Publication Date
2025-07-25
Estimated Expiration
2034-09-02

AI Technical Summary

Technical Problem

In the prior art, due to the different tensions of different batches of polypropylene films, multiple sampling and detection are caused, resulting in low film detection efficiency.

Method used

A polypropylene film detection device is designed, using components such as tension meter, limit block, threaded column and rotary motor to realize the simultaneous tension detection and fixation of multiple films. The tension seat drives multiple tension meters to move for stretching, the threaded column and anti-slip plate are used to improve clamping stability, and the rotary motor and bidirectional threaded rod are used to achieve smooth stretching.

Benefits of technology

The simultaneous tension detection of multiple polypropylene films is realized, which improves the detection efficiency, avoids the inefficiency problem of single independent detection, and improves the detection stability and safety.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model provides a polypropylene film detection device. The polypropylene film detection device comprises a supporting table, a limiting groove is formed in the top of the supporting table, and a limiting block is movably connected into the limiting groove in a sleeved mode. According to the polypropylene film detection device provided by the utility model, by arranging the tension meter, when tension detection is carried out on a plurality of polypropylene films, one end of each film is fixed at the top of the positioning seat, the other end of each film is clamped and fixed in the fixing clamp, the tension meter is started, and the stretching seat is moved; the stretching seat can drive the plurality of tension meters to move, i.e., the plurality of polypropylene films are stretched, so that the effect of simultaneously detecting the tension of the plurality of polypropylene films is achieved, and the problem that the tension detection speed of the films is relatively low due to the fact that single independent detection is needed during tension detection of different types of polypropylene films is solved; therefore, the tension detection efficiency of the polypropylene film is improved.
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Description

Technical Field

[0001] The utility model relates to the field of detection devices, in particular to a polypropylene film detection device. Background Technique

[0002] The polypropylene drawn film is a pre - process in the production process of flexible intermediate bulk containers (FIBCs). First, polypropylene granules are melted using a hot - melt extruder, and then a forming die at the outlet end of the extruder is used to form a polypropylene film. Under the traction of a lifting and traction device, it is cooled and shaped through a cooling water tank, and finally cut by a cutting device to form polypropylene flat filaments for weaving cylindrical FIBCs on a circular loom. Especially during the cooling and shaping process of the polypropylene film, the tension of the lifting and traction device needs to be adjusted according to the process requirements. Specifically in actual production, due to slight differences in the polypropylene formulation for each batch, the maximum tensile force of polypropylene films in different batches is different. Thus, it is necessary to sample each batch of polypropylene films and conduct maximum - tension experiments on the polypropylene films to provide a tension basis for the tension adjustment of the lifting and traction device.

[0003] In the existing technology, such as the "tension detection device for a polypropylene drawn film" with the Chinese authorization publication number: CN215598862U, in a tension detection device for a polypropylene drawn film, a servo - motor is fixedly arranged at the upper position of a servo - motor mounting frame; a lead - screw passes through the middle position on the left side of a square frame, the left end of the lead - screw is fixedly connected to the power output shaft of the servo - motor, and the right end of the lead - screw is fixedly connected to a first connecting ring; a second connecting ring is fixedly arranged at the right - hand position of the first connecting ring, and the second connecting ring passes through the left - hand body of a tension gauge and is fixedly connected; the tension gauge is fixedly arranged at the right - hand position of the second connecting ring; two fixed clamping devices are provided. This utility model provides a guiding basis for the tension adjustment of the lifting and traction device through tension detection experiments on the sampled polypropylene films; it provides a reliable parameter basis for the tension adjustment of the lifting and traction device, reducing the breakage and damage of polypropylene films caused by inappropriate tension adjustment of the lifting and traction device.

[0004] When detecting polypropylene films in the existing technology, due to the different tensions of films in different batches, when detecting multiple films, it is necessary to take samples and detect the films multiple times, which leads to a relatively low detection efficiency of the films.

[0005] Therefore, it is necessary to provide a polypropylene film detection device to solve the above - mentioned technical problems. Summary of the Utility Model

[0006] The utility model provides a polypropylene film detection device, which solves the problem that when detecting multiple films, due to the different tensions of films in different batches, it is necessary to take samples and detect the films multiple times, resulting in a relatively low detection efficiency of the films.

[0007] To solve the above technical problems, a polypropylene film detection device provided by the utility model includes a support table. A limit groove is opened at the top of the support table. A limit block is movably sleeved inside the limit groove. A positioning seat is fixedly connected to the top of the limit block. A stretching seat is movably sleeved inside the limit groove. A tension meter is fixedly installed on the top of the stretching seat. A fixed clamp is fixedly connected to the side of the tension meter. A control host is fixedly installed on the top of the support table. A threaded column is movably sleeved on the top of the positioning seat. A lifting plate is externally threaded and sleeved on the threaded column. An anti-slip plate is fixedly connected to the bottom of the lifting plate. A rotary motor is fixedly installed on the side of the support table. A bidirectional threaded rod is fixedly connected to the output shaft of the rotary motor. A sliding ball is movably sleeved at the bottom of the positioning seat. A protection mechanism is arranged on the top of the support table. A moving mechanism is arranged at the bottom of the support table.

[0008] Preferably, the input end of the tension meter is in signal connection with the output end of the control host, and the number of the tension meters is four.

[0009] Preferably, the limit block is located directly below the positioning seat, and the limit block is adapted to the limit groove.

[0010] Preferably, the threaded column and the lifting plate are perpendicular to each other, and the number of the threaded columns is two.

[0011] Preferably, the anti-slip plate and the support table are perpendicular to each other, and the material of the anti-slip plate is rubber material.

[0012] Preferably, the bidirectional threaded rod is threaded and sleeved inside the limit block, and the bidirectional threaded rod is perpendicular to the positioning seat.

[0013] Preferably, the number of the sliding balls is several, and several sliding balls are evenly distributed at the bottom of the positioning seat.

[0014] Preferably, the protection mechanism includes a sliding groove. The sliding groove is opened at the top of the support table. A protective cover is movably sleeved inside the sliding groove.

[0015] Preferably, the moving mechanism includes a support column. The support column is fixedly connected to the bottom of the support table. A sliding wheel is installed at the bottom of the support column.

[0016] Compared with the related art, a polypropylene film detection device provided by the utility model has the following beneficial effects:

[0017] The utility model provides a polypropylene film detection device. By setting a tension gauge, when performing tension detection on multiple polypropylene films, one end of the film is fixed at the top of the positioning seat. At this time, the other end of the film is clamped and fixed inside the fixed clamp. Then, the tension gauge is started and the stretching seat is moved, so that the stretching seat drives a plurality of tension gauges to move, that is, the multiple polypropylene films are stretched, thus achieving the effect of simultaneously detecting the tension of multiple polypropylene films. Furthermore, it avoids the problem that when detecting the tension of different types of polypropylene films, single independent detection is required, resulting in a low detection speed of the film tension, thereby improving the efficiency of polypropylene film tension detection.

[0018] By setting a threaded column, when fixing the film, multiple films are placed on the top of the positioning seat. At this time, the threaded column is rotated, so that the threaded column drives the lifting plate to move up and down, and then presses on the top of the multiple films, thus achieving the effect of clamping and fixing the film, and further achieving the effect of simultaneously fixing multiple films, which brings convenience to the clamping and fixing of multiple films. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic structural diagram of a preferred embodiment of a polypropylene film detection device provided by the utility model;

[0020] Figure 2 is Figure 1 the front view of a polypropylene film detection device shown;

[0021] Figure 3 is Figure 1 the front view of the support table in a polypropylene film detection device shown;

[0022] Figure 4 is Figure 1 the front view of the positioning seat in a polypropylene film detection device shown.

[0023] Reference numerals in the figure: 1, support table; 2, limit groove; 3, limit block; 4, positioning seat; 5, stretching seat; 6, tension gauge; 7, fixed clamp; 8, control host; 9, threaded column; 10, lifting plate; 11, anti-slip plate; 12, rotating motor; 13, bidirectional threaded rod; 14, sliding ball; 15, protection mechanism; 151, sliding groove; 152, protective cover; 16, moving mechanism; 161, support column; 162, sliding wheel. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0024] The present utility model will be further described below in conjunction with the drawings and embodiments.

[0025] Please refer to Figure 1 , Figure 2 , Figure 3 ,Figure 4 , wherein, Figure 1 is a schematic structural view of a preferred embodiment of a polypropylene film detection device provided by the present utility model; Figure 2 is Figure 1 the front view of a polypropylene film detection device shown; Figure 3 is Figure 1 the front view of a support table in a polypropylene film detection device shown; Figure 4 is Figure 1 the front view of a positioning seat in a polypropylene film detection device shown. A polypropylene film detection device includes a support table 1. A limit groove 2 is provided at the top of the support table 1. A limit block 3 is movably sleeved inside the limit groove 2. A positioning seat 4 is fixedly connected to the top of the limit block 3. A stretching seat 5 is movably sleeved inside the limit groove 2. A tension meter 6 is fixedly installed at the top of the stretching seat 5. A fixed clamp 7 is fixedly connected to the side of the tension meter 6. A control host 8 is fixedly installed at the top of the support table 1. A threaded column 9 is movably sleeved at the top of the positioning seat 4. A lifting plate 10 is externally threaded and sleeved on the threaded column 9. An anti-slip plate 11 is fixedly connected to the bottom of the lifting plate 10. A rotary motor 12 is fixedly installed on the side of the support table 1. A bidirectional threaded rod 13 is fixedly connected to the output shaft of the rotary motor 12. A sliding ball 14 is movably sleeved at the bottom of the positioning seat 4. A protection mechanism 15 is provided at the top of the support table 1. A moving mechanism 16 is provided at the bottom of the support table 1.

[0026] The input end of the tension meter 6 is in signal connection with the output end of the control host 8, and the number of the tension meters 6 is four; by setting the tension meter 6, when performing tension detection on multiple polypropylene films, one end of the film is fixed at the top of the positioning seat 4. At this time, the other end of the film is clamped and fixed inside the fixed clamp 7. At this time, the tension meter 6 is started and the stretching seat 5 is moved, so that the stretching seat 5 drives multiple tension meters 6 to move, that is, stretches multiple polypropylene films, thereby achieving the effect of simultaneous tension detection of multiple polypropylene films, and further avoiding the problem that single independent detection is required when detecting the tension of different types of polypropylene films, resulting in a low speed of film tension detection, thereby improving the efficiency of polypropylene film tension detection.

[0027] The limit block 3 is located directly below the positioning seat 4, and the limit block 3 is adapted to the limit groove 2; by setting the limit block 3, when the positioning seat 4 and the stretching seat 5 are moved, the limit block 3 can limit the horizontally moving positioning seat 4 and stretching seat 5 through the limit groove 2, so that the positioning seat 4 and the stretching seat 5 can stably horizontally stretch the polypropylene film, thereby improving the smoothness of the polypropylene film during stretching.

[0028] The threaded post 9 is perpendicular to the lifting plate 10, and the number of threaded posts 9 is two; by setting the threaded post 9, when fixing the film, a plurality of films are placed on the top of the positioning seat 4. At this time, the threaded post 9 is rotated, so that the threaded post 9 drives the lifting plate 10 to move up and down, and then presses on the top of the plurality of films, thereby achieving the clamping and fixing effect of the film, and further achieving the effect of fixing a plurality of films at the same time, which brings convenience to the clamping and fixing of a plurality of films.

[0029] The anti-slip plate 11 is perpendicular to the support table 1, and the material of the anti-slip plate 11 is rubber material; by setting the anti-slip plate 11, when clamping and fixing the film, the anti-slip plate 11 greatly increases the friction between the film and the lifting plate 10, avoiding the problem that the film falls off when stretched due to the relatively smooth surface of the film.

[0030] The bidirectional threaded rod 13 is threadedly sleeved inside the limit block 3, and the bidirectional threaded rod 13 is perpendicular to the positioning seat 4; by setting the bidirectional threaded rod 13, when performing the film stretching test, the rotation motor 12 is started, so that the rotation motor 12 drives the two limit blocks 3 to move horizontally through the bidirectional threaded rod 13, that is, drives the positioning seat 4 and the stretching seat 5 to move horizontally, so that the positioning seat 4 and the stretching seat 5 can slowly and continuously stretch the film, thereby achieving the film stretching test effect.

[0031] The number of sliding balls 14 is several, and several sliding balls 14 are evenly distributed at the bottom of the positioning seat 4; by setting the sliding balls 14, when the positioning seat 4 moves horizontally, the sliding balls 14 support the horizontally moving positioning seat 4, avoiding the problem of friction between the positioning seat 4 and the support table 1 when moving, thereby improving the smoothness of the positioning seat 4 when moving.

[0032] The protection mechanism 15 includes a sliding groove 151 opened on the top of the support table 1, and a protective cover 152 is movably sleeved inside the sliding groove 151; by setting the protection mechanism 15, when performing the film stretching test, the protective cover 152 is slid, so that the protective cover 152 can move horizontally to the outside of the positioning seat 4, thereby achieving the covering effect of the film, avoiding the problem that the film is ejected when stretched and broken, resulting in accidental injury to the staff, and thus improving the safety during the film tension test.

[0033] The moving mechanism 16 includes a support column 161 which is fixedly connected to the bottom of the support platform 1. A sliding wheel 162 is installed at the bottom of the support column 161. By providing the moving mechanism 16, when moving and transporting the detection device, the support platform 1 is pushed, so that the sliding wheel 162 drives the support platform 1 to move horizontally through the support column 161, that is, drives the positioning seat 4 to move horizontally, thus achieving the effect of moving and transporting the film detection device, and further bringing convenience to the adjustment of the working position of the detection device.

[0034] The working principle of a polypropylene film detection device provided by the present utility model is as follows:

[0035] First step: When detecting the tensions of multiple polypropylene films, one end of the film is fixed to the top of the positioning seat 4. At this time, the other end of the film is clamped and fixed inside the fixed clamp 7. Then the tension meter 6 is started and the stretching seat 5 is moved, so that the stretching seat 5 drives a plurality of tension meters 6 to move, that is, stretches a plurality of polypropylene films, thus achieving the effect of simultaneously detecting the tensions of a plurality of polypropylene films. Furthermore, it avoids the problem that the detection speed of the film tension is low due to the need for single independent detection when detecting the tensions of different types of polypropylene films, thereby improving the efficiency of detecting the tension of polypropylene films. When the positioning seat 4 and the stretching seat 5 are moving, the limiting block 3 limits the horizontally moving positioning seat 4 and stretching seat 5 through the limiting groove 2, so that the positioning seat 4 and the stretching seat 5 can stably stretch the polypropylene film horizontally, thereby improving the smoothness of the polypropylene film during stretching. When fixing the film, a plurality of films are placed on the top of the positioning seat 4. At this time, the threaded column 9 is rotated, so that the threaded column 9 drives the lifting plate 10 to move up and down, and then presses on the top of a plurality of films, thus achieving the effect of clamping and fixing the film, and further achieving the effect of simultaneously fixing a plurality of films, which brings convenience to the clamping and fixing of a plurality of films. When clamping and fixing the film, the anti-slip plate 11 greatly improves the friction between the film and the lifting plate 10, so as to avoid the problem that the film peels off during stretching due to the relatively smooth surface of the film.

[0036] Step 2: When performing the film tensile test, start the rotary motor 12, so that the rotary motor 12 drives the two limit blocks 3 to move horizontally through the bidirectional threaded rod 13, that is, drives the positioning seat 4 and the stretching seat 5 to move horizontally, so that the positioning seat 4 and the stretching seat 5 can slowly and continuously stretch the film, thus achieving the film tensile test effect. When the positioning seat 4 moves horizontally, the sliding ball 14 supports the horizontally moving positioning seat 4, avoiding the problem of friction between the positioning seat 4 and the support table 1 during movement, thereby improving the smoothness of the positioning seat 4 during movement. When performing the film tensile test, slide the protective cover 152, so that the protective cover 152 can move horizontally to the outside of the positioning seat 4, thus achieving the covering effect on the film, avoiding the problem of the film being ejected when it breaks during stretching, resulting in accidental injury to the staff, and thus improving the safety during the film tension test. When moving and transporting the testing device, push the support table 1, so that the sliding wheel 162 drives the support table 1 to move horizontally through the support column 161, that is, drives the positioning seat 4 to move horizontally, thus achieving the effect of moving and transporting the film testing device, and bringing convenience to the adjustment of the working position of the testing device.

[0037] Compared with the related art, a polypropylene film testing device provided by the present utility model has the following beneficial effects:

[0038] By setting the tension gauge 6, when performing the tension test on multiple polypropylene films, one end of the film is fixed on the top of the positioning seat 4, and at this time, the other end of the film is clamped and fixed inside the fixed clamp 7. Then start the tension gauge 6 and move the stretching seat 5, so that the stretching seat 5 drives the multiple tension gauges 6 to move, that is, stretch the multiple polypropylene films, thus achieving the effect of simultaneously testing the tension of multiple polypropylene films, and avoiding the problem that the tension test of different types of polypropylene films requires single independent tests, resulting in a low film tension test speed, and thus improving the efficiency of the polypropylene film tension test.

[0039] The above are only the embodiments of the present utility model, and do not limit the patent scope of the present utility model accordingly. Any equivalent structure or equivalent process transformation made by using the content of the specification and drawings of the present utility model, or directly or indirectly applied in other related technical fields, shall be similarly included in the patent protection scope of the present utility model.

Claims

1. A polypropylene film detection device, comprising a support table (1), characterized in that: The top of the support platform (1) is provided with a limit slot (2), the limit slot (2) is internally movably sleeved with a limit block (3), the top of the limit block (3) is fixedly connected with a positioning seat (4), the limit slot (2) is internally movably sleeved with a stretching seat (5), the top of the stretching seat (5) is fixedly installed with a tension meter (6), the side of the tension meter (6) is fixedly connected with a fixing clamp (7), the top of the support platform (1) is fixedly installed with a control host (8), the top of the positioning seat (4) is movably sleeved with A threaded column (9), wherein the external thread of the threaded column (9) is sleeved with a lifting plate (10), the bottom of the lifting plate (10) is fixedly connected to an anti-slip plate (11), a rotating motor (12) is fixedly installed on the side of the support platform (1), a bidirectional threaded rod (13) is fixedly connected to the output shaft of the rotating motor (12), a sliding ball (14) is movably sleeved on the bottom of the positioning seat (4), a protective mechanism (15) is arranged on the top of the support platform (1), and a moving mechanism (16) is arranged on the bottom of the support platform (1).

2. The polypropylene film detection device according to claim 1, characterized in that, The input end of the tension meter (6) is signal-connected to the output end of the control host (8), and the number of the tension meters (6) is four.

3. The polypropylene film detection device according to claim 1, characterized in that, The limit block (3) is located directly below the positioning seat (4), and the limit block (3) is matched with the limit groove (2).

4. The polypropylene film detection device according to claim 1, characterized in that, The threaded column (9) and the lifting plate (10) are perpendicular to each other, and there are two threaded columns (9).

5. The polypropylene film detection device according to claim 1, characterized in that, The anti-slip plate (11) and the support platform (1) are perpendicular to each other, and the anti-slip plate (11) is made of rubber material.

6. The polypropylene film detection device according to claim 1, characterized in that, The bidirectional threaded rod (13) is threadably sleeved inside the limiting block (3), and the bidirectional threaded rod (13) and the positioning seat (4) are perpendicular to each other.

7. The polypropylene film detection device according to claim 1, characterized in that, The number of the sliding balls (14) is a plurality, and the plurality of sliding balls (14) are evenly distributed at the bottom of the positioning seat (4).

8. The polypropylene film detection device according to claim 1, characterized in that, The protection mechanism (15) comprises a sliding groove (151), wherein the sliding groove (151) is provided on the top of the support platform (1), and a protection cover (152) is movably sleeved inside the sliding groove (151).

9. The polypropylene film detection device according to claim 1, characterized in that, The moving mechanism (16) comprises a support column (161), wherein the support column (161) is fixedly connected to the bottom of the support platform (1), and a sliding wheel (162) is installed at the bottom of the support column (161).

Citation Information

Patent Citations

  • Tension detection device for polypropylene wiredrawing film

    CN215598862U

Cited By

  • Polypropylene film stretching detection equipment

    CN120445827A

  • A polypropylene film stretching detection device

    CN120445827B