Weld joint detection device

Abstract

The utility model provides a welding seam detection device. The welding seam detection device comprises a supporting assembly, a laser positioning assembly and an ultrasonic detection assembly. The supporting assembly is provided with a first supporting part, a second supporting part and a connecting rod supporting part. The connecting rod supporting part stretches across the welding seam in the width direction of the welding seam. The laser positioning assembly is arranged on the connecting rod supporting part, and laser beams emitted by the laser positioning assembly aim at the center line of the welding seam. The ultrasonic detection assemblies are arranged on the first supporting part and the second supporting part correspondingly, and an acoustic beam emitted by the ultrasonic detection assembly on the first supporting part to the weld joint and an acoustic beam emitted by the ultrasonic detection assembly on the second supporting part to the weld joint are symmetrical about a laser beam. The laser emitted by the laser positioning assembly always irradiates the center of the welding seam, the ultrasonic detection assemblies on the two sides of the welding seam are symmetrically arranged with the laser beam as the reference (namely the center line of the welding seam as the reference), and therefore it can be guaranteed that acoustic beams emitted by the ultrasonic detection assemblies on the two sides of the welding seam can completely cover the welding seam; therefore, the detection efficiency and the detection accuracy are improved.

Description

Technical Field

[0001] This application relates to the technical field of component detection in ships, and in particular to a weld detection device. Background Art

[0002] During the manufacturing process of a ship, some processes require welding two thin plates, and after welding, the quality of the weld needs to be detected. Currently, the radiographic method is usually used to perform radiographic inspection on the weld; specifically, the internal welding quality of the weld is judged by the weld image formed on the film.

[0003] However, adopting the above method, there are problems such as low detection efficiency, great impact on construction operations, high radiation safety risks, and inability to meet the quality control requirements of the welding production line in radiographic inspection.

[0004] Therefore, there is an urgent need for a weld detection device to solve the technical problems existing in the prior art to a certain extent. Utility Model Content

[0005] The purpose of this application is to provide a weld detection device to solve the technical problems such as low detection efficiency and high safety risks caused by the radiographic method in the prior art to a certain extent.

[0006] This application provides a weld detection device for detecting the quality of a weld; the weld detection device includes a support assembly, a laser positioning assembly, and an ultrasonic detection assembly;

[0007] The support assembly has a first support portion, a second support portion, and a connecting rod support portion connecting the first support portion and the second support portion; the connecting rod support portion spans the weld along the width direction of the weld, so that the first support portion and the second support portion are located on both sides in the width direction of the weld;

[0008] The laser positioning assembly is arranged on the connecting rod support portion and the laser beam emitted by it is aligned with the center line of the weld;

[0009] The ultrasonic detection assemblies are respectively arranged on the first support portion and the second support portion, and the sound beams emitted by the ultrasonic detection assemblies on the first support portion to the weld and the sound beams emitted by the ultrasonic detection assemblies on the second support portion to the weld are symmetric about the laser beam.

[0010] In the above technical solution, further, the support assembly includes a first support frame that can serve as the first support portion, a second support frame that can serve as the second support portion, and a connecting rod that can serve as the connecting rod support portion;

[0011] The first support frame and the second support frame both include a first support frame and a second support frame connected in an L shape; the second support frame on the first support frame and the second support frame on the second support frame extend towards the opposite side; both ends of the connecting rod are respectively arranged on the first support frame on the first support frame and the second support frame on the second support frame;

[0012] The laser positioning assembly is arranged on the connecting rod, and the ultrasonic detection assemblies are respectively arranged on the second support frames on the first support frame and the second support frame.

[0013] In the above technical solution, further, the laser positioning assembly is arranged on the connecting rod through a clamping member;

[0014] The clamping member includes a first clamping part and a second clamping part connected to the first clamping part;

[0015] The first clamping part is connected to the connecting rod, and the laser positioning assembly is fixed to the second clamping part.

[0016] In the above technical solution, further, the first clamping part includes a sleeve, a first screw rod and a first nut;

[0017] The sleeve is sleeved on the connecting rod, the first screw rod passes through the sleeve in the radial direction of the sleeve and abuts against the connecting rod, and the first nut is screwed onto the first screw rod so that the sleeve is fixed to the connecting rod.

[0018] In the above technical solution, further, the second clamping part includes a collar and a first locking member;

[0019] The collar is fixed to the sleeve, and its axis is parallel to the emission direction of the laser beam;

[0020] The laser positioning assembly is inserted into the collar and locked to the collar through the first locking member.

[0021] In the above technical solution, further, a plurality of the locking members are provided, and the plurality of locking members are arranged at intervals in the circumferential direction of the collar.

[0022] In the above technical solution, further, a plurality of the collars are provided, and the plurality of collars are arranged at intervals in the emission direction of the laser beam.

[0023] In the above technical solution, further, the second support frame includes a first rod and a second rod;

[0024] The first rod and the second rod extend along the extension direction of the weld seam and are arranged at intervals along the extension direction of the weld seam, so that a clamping space is formed between the first rod and the second rod;

[0025] The ultrasonic detection component is locked in the clamping space through a second locking member.

[0026] In the above technical solution, further, both the first rod and the second rod are telescopic rods.

[0027] In the above technical solution, further, the laser positioning component is a laser, and the ultrasonic detection component is an ultrasonic probe.

[0028] Compared with the prior art, the present application has the following beneficial effects:

[0029] The present application provides a weld seam detection device for detecting the quality of a weld seam; the weld seam detection device includes a support component, a laser positioning component, and an ultrasonic detection component;

[0030] The support component has a first support portion, a second support portion, and a connecting rod support portion connecting the first support portion and the second support portion; the connecting rod support portion straddles the weld seam along the width direction of the weld seam, so that the first support portion and the second support portion are located on both sides in the width direction of the weld seam;

[0031] The laser positioning component is arranged on the connecting rod support portion and the laser beam emitted by it is aligned with the center line of the weld seam;

[0032] The ultrasonic detection components are respectively arranged on the first support portion and the second support portion, and the sound beams emitted by the ultrasonic detection components on the first support portion to the weld seam and the sound beams emitted by the ultrasonic detection components on the second support portion to the weld seam are symmetric about the laser beam.

[0033] In summary, (1) In the present application, the laser emitted by the laser positioning component always hits the center of the weld seam. Based on the laser beam (i.e., based on the center line of the weld seam), the ultrasonic detection components on both sides of the weld seam are symmetrically arranged, so that it can be ensured that the sound beams emitted by the ultrasonic detection components on both sides of the weld seam can completely cover the weld seam, thereby improving the detection efficiency and the detection accuracy. (2) When the support component is moved, it can drive the ultrasonic detection component to move along the length direction of the weld seam. Also, since ultrasonic detection components are respectively arranged on both sides of the weld seam, when the support component moves, data can be collected twice for the weld seam simultaneously, reducing the number of collections; (3) When the support component moves along the length direction of the weld seam, in order to always ensure that the ultrasonic detection components are symmetric about the weld seam, thereby ensuring the stability of the circuit, the present application is provided with a laser positioning component. Based on the laser emitted by the laser positioning component, the detection structure is made more reliable. BRIEF DESCRIPTION OF THE DRAWINGS

[0034] In order to more clearly illustrate the specific embodiments of the present application or the technical solutions in the prior art, the following will briefly introduce the drawings required for the description of the specific embodiments or the prior art. Obviously, the drawings in the following description are some embodiments of the present application. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0035] Figure 1 A side view of the weld detection device provided by the present application;

[0036] Figure 2 is Figure 1 an enlarged view of part A in

[0037] Reference numerals: 3 - connecting rod; 4 - first support frame; 6 - second support frame; 7 - sleeve; 9 - first screw; 10 - collar; 11 - first locking member; 12 - first rod; 13 - second rod; 14 - clamping space; 15 - ultrasonic probe; 16 - second locking member. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0038] The following specific embodiments are provided to help the reader obtain a comprehensive understanding of the methods, devices, and / or systems described herein. However, after understanding the disclosure of the present application, various changes, modifications, and equivalents of the methods, devices, and / or systems described herein will be apparent. For example, the order of operations described herein is merely illustrative and is not limited to the order set forth herein. Rather, changes that will be apparent after understanding the disclosure of the present application can be made, except for operations that must occur in a specific order. In addition, descriptions of features known in the art may be omitted for the sake of clarity and brevity.

[0039] The features described herein can be implemented in different forms and should not be construed as limited to the examples described herein. Rather, the examples described herein are provided only to illustrate some of the many possible ways of implementing the methods, devices, and / or systems described herein that will be apparent after understanding the disclosure of the present application.

[0040] Throughout the specification, when an element (such as a layer, region, or substrate) is described as being "on" another element, "connected to" another element, "coupled to" another element, "above" another element, or "covering" another element, it can be directly "on" the other element, "connected to" the other element, "coupled to" the other element, "above" the other element, or "covering" the other element, or there can be one or more other elements intervening between them. In contrast, when an element is described as being "directly on" another element, "directly connected to" another element, "directly coupled to" another element, "directly above" another element, or "directly covering" another element, there can be no other elements intervening between them.

[0041] As used herein, the term "and / or" includes any one of the listed related items and any combination of any two or more of them.

[0042] Although terms such as "first", "second", and "third" may be used herein to describe various components, elements, regions, layers, or parts, these components, elements, regions, layers, or parts are not limited by these terms. Rather, these terms are only used to distinguish one component, element, region, layer, or part from another. Thus, the first component, element, region, layer, or part described in the examples herein could also be termed the second component, element, region, layer, or part without departing from the teachings of the examples.

[0043] For ease of description, spatial relationship terms such as "above", "upper", "below", and "lower" may be used herein to describe the relationship of one element to another as shown in the figures. Such spatial relationship terms are intended to include different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, an element described as "above" or "upper" relative to another element will then be "below" or "lower" relative to the other element. Thus, the term "above" includes both the orientation of "above" and "below" depending on the spatial orientation of the device. The device may also be positioned in other ways (e.g., rotated 90 degrees or in other orientations), and the spatial relationship terms used herein will be interpreted accordingly.

[0044] The terms used herein are for describing various examples only and are not intended to limit the present disclosure. Unless the context clearly indicates otherwise, the singular forms are also intended to include the plural forms. The terms "comprising", "including" and "having" enumerate the stated features, quantities, operations, components, elements and / or combinations thereof that exist, but do not preclude the existence or addition of one or more other features, quantities, operations, components, elements and / or combinations thereof.

[0045] Due to manufacturing techniques and / or tolerances, variations in the shapes shown in the drawings may occur. Accordingly, the examples described herein are not limited to the specific shapes shown in the drawings, but include changes in shape that occur during manufacturing.

[0046] The features of the examples described herein can be combined in various ways that will be apparent after understanding the disclosure of the present application. Additionally, although the examples described herein have various configurations, other configurations are possible, as will be apparent after understanding the disclosure of the present application.

[0047] The following Figure 1 and Figure 2 describe in detail a weld detection device provided by the present application.

[0048] The present application provides a weld detection device for detecting the quality of a weld. The weld detection device includes a support assembly, a laser positioning assembly, and an ultrasonic detection assembly.

[0049] Specifically, the support assembly has a first support portion, a second support portion, and a link support portion; the first support portion and the second support portion are respectively disposed on both sides in the width direction of the weld, and both ends of the link support portion are respectively connected to the first support portion and the second support portion, that is, the link support portion spans across the weld in the width direction of the weld; in combination with Figure 1 as shown, the link support portion is located above the weld.

[0050] Specifically, the laser positioning assembly is disposed on the link support portion and the laser beam emitted by it is aligned with the center line of the weld.

[0051] Specifically, the ultrasonic detection assemblies are respectively disposed on the first support portion and the second support portion, and the sound beams emitted by the ultrasonic detection assembly on the first support portion to the weld and the sound beams emitted by the ultrasonic detection assembly on the second support portion to the weld are symmetric about the laser beam.

[0052] Preferably, the laser positioning assembly is a laser, and the ultrasonic detection assembly is an ultrasonic probe 15.

[0053] In summary, (1) In this application, the laser emitted by the laser positioning component always hits the center of the weld. Based on the laser beam (i.e., based on the center line of the weld), the ultrasonic detection components on both sides of the weld are symmetrically arranged, which can ensure that the sound beams emitted by the ultrasonic detection components on both sides of the weld can completely cover the weld, thereby improving the detection efficiency and accuracy. (2) When the moving support component moves, it can drive the ultrasonic detection component to move along the length direction of the weld. Also, since ultrasonic detection components are respectively arranged on both sides of the weld, when the support component moves, data can be collected twice for the weld simultaneously, reducing the number of collections. (3) When the support component moves along the length direction of the weld, in order to always ensure that the ultrasonic detection component is symmetric about the weld, that is, to ensure the stability of the circuit, this application is provided with a laser positioning component. Based on the laser emitted by the laser positioning component, the detection structure is made more reliable.

[0054] It should be noted that: since this application needs to detect the quality of the weld, the support component needs to move along the length direction of the weld. For the movement of the support component, a manual movement method can be selected, or an automatic movement method can be selected. The automatic movement method can be driven by a motor.

[0055] In addition, the ultrasonic probe 15 in this application adopts an ultrasonic phased array detection method, which can record and store data, can more objectively reflect the detection situation; can realize data reconstruction and computer imaging, and the detection results are more intuitive; it is easy to realize automatic detection to obtain higher detection efficiency.

[0056] In this embodiment, in combination with Figure 1 as shown, the support component includes a first support frame 4 that can serve as the first support part, a second support frame 6 that can serve as the second support part, and a connecting rod 3 that can serve as the connecting rod support part.

[0057] Specifically, both the first support frame 4 and the second support frame include a first support frame 4 and a second support frame 6 connected in an L shape; among them, the second support frame 6 on the first support frame extends towards the opposite side, and the second support frame 6 on the second support frame extends towards the opposite side, so that the second support frame 6 on the first support frame and the second support frame 6 on the second support frame are respectively located on both sides in the width direction of the weld.

[0058] Furthermore, both ends of the connecting rod 3 are respectively arranged on the first support frame 4 on the first support frame 4 and the second support frame 6 on the second support frame, so that the connecting rod 3 is located above the weld.

[0059] Specifically, the laser positioning assembly is disposed on the connecting rod 3. Further, the emitting end of the laser positioning assembly faces the weld seam located below the connecting rod 3; the ultrasonic detection assemblies are respectively disposed on the second support frames 6 on the first support frame and the second support frames 6 on the second support frame, and the ultrasonic detection assemblies and the weld seam are on the same horizontal plane.

[0060] In this embodiment, as shown in combination with Figure 1 and Figure 2 , the laser positioning assembly is disposed on the connecting rod 3 through a clamping member.

[0061] Specifically, the clamping member includes a first clamping portion and a second clamping portion connected to the first clamping portion.

[0062] Further, the first clamping portion is connected to the connecting rod 3, and the laser positioning assembly is fixed to the second clamping portion.

[0063] Furthermore, the first clamping portion includes a sleeve 7, a first screw 9, and a first nut. Among them, the sleeve 7 is sleeved on the connecting rod 3, the first screw 9 passes through the sleeve 7 in the radial direction of the sleeve 7 and abuts against the connecting rod 3, and the first nut is screwed onto the first screw 9 so that the sleeve 7 is fixed to the connecting rod 3.

[0064] During the actual use process: the first nut can be loosened from the first screw 9, so as to cancel the locking of the sleeve 7, and then the sleeve 7 can be manually driven to move on the connecting rod 3, so that the laser head moves to directly above the weld seam, and further the laser beam emitted by the laser is emitted to the center position of the weld seam.

[0065] In this embodiment, the second clamping portion includes a collar 10 and a first locking member 11.

[0066] Specifically, the collar 10 is fixed to the sleeve 7, and its axis is parallel to the emission direction of the laser beam; a limiting space is formed inside the collar 10, and the laser can be inserted into the collar 10 and locked to the collar 10 through the first locking member 11.

[0067] Further, the first locking member 11 includes a second screw and a second nut. After the laser is inserted into the collar 10, the second screw passes through the collar 10 in the radial direction of the collar 10 and abuts against the laser, and then the second nut is tightened on the second screw to realize the positioning of the laser.

[0068] Furthermore, there are multiple locking members, and the multiple locking members are arranged at intervals along the circumferential direction of the collar 10; thus, the stable fixation of the laser in the circumferential direction of the collar 10 is realized.

[0069] Furthermore, considering that the laser has a certain length, in order to improve the stable fixation of the laser, a plurality of collars 10 are provided, and the plurality of collars 10 are arranged at intervals along the emission direction of the laser beam; that is to say, the plurality of collars 10 will achieve positioning in the axial direction of the laser pointer.

[0070] In this embodiment, in combination with Figure 1 As shown, the second support frame 6 includes a first rod 12 and a second rod 13.

[0071] Specifically, the first rod 12 and the second rod 13 extend along the extension direction of the weld and are arranged at intervals along the extension direction of the weld, so that a clamping space 14 is formed between the first rod 12 and the second rod 13.

[0072] Specifically, the ultrasonic detection component is locked in the clamping space 14 through the second locking member 16.

[0073] Further, the second locking member 16 includes a third screw. In the actual use process, the ultrasonic detection component is placed in the clamping space 14, that is, the ultrasonic detection component is placed between the first rod 12 and the second rod 13, and then the third screw passes through the first rod 12 and the second rod 13 respectively and abuts against the ultrasonic detection component at the same time, so as to realize the positioning of the ultrasonic detection component.

[0074] Specifically, both the first rod 12 and the second rod 13 are telescopic rods. In the actual use process, it may be that the sleeve 7 is close to the first support frame or the second support frame. Then, in order to ensure that the distance between the ultrasonic probe 15 on the first support frame 4 and the laser beam is equal to the distance between the ultrasonic probe 15 on the second support frame 6 and the laser beam, the first rod 12 and the second rod 13 are set as telescopic rods, and during use, the position of the ultrasonic probe 15 can be adjusted through the telescopic rods.

[0075] Further, the telescopic rod is understandable to those skilled in the art. For example, the telescopic rod includes n multi-section rods, the n multi-section rods are sleeved in sequence, one of the adjacent rods is provided with a limiting hole near one end of the other rod, and the other of the adjacent rods is provided with a limiting protrusion near one end of the one rod, and the limiting protrusion can be inserted into the limiting hole to realize the fixation of the adjacent section rods.

[0076] Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit them; although the present application has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements on some or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present application.

Claims

1. A weld detection device for detecting the quality of a weld; characterized in that, The weld detection device includes a support assembly, a laser positioning assembly, and an ultrasonic detection assembly; The support assembly has a first support portion, a second support portion, and a connecting rod support portion connecting the first support portion and the second support portion; the connecting rod support portion spans the weld along the width direction of the weld, such that the first support portion and the second support portion are located on both sides in the width direction of the weld; The laser positioning assembly is disposed on the connecting rod support portion and the laser beam emitted therefrom is aligned with the center line of the weld; The ultrasonic detection assemblies are respectively disposed on the first support portion and the second support portion, and the sound beams emitted by the ultrasonic detection assembly on the first support portion to the weld and the sound beams emitted by the ultrasonic detection assembly on the second support portion to the weld are symmetric with respect to the laser beam.

2. The weld detection device according to claim 1, characterized in that, The support assembly includes a first support frame that can serve as the first support portion, a second support frame that can serve as the second support portion, and a connecting rod that can serve as the connecting rod support portion; Both the first support frame and the second support frame include a first support frame and a second support frame connected in an L shape; the second support frame on the first support frame and the second support frame on the second support frame extend towards the opposite side; both ends of the connecting rod are respectively disposed on the first support frame of the first support frame and the second support frame of the second support frame; The laser positioning assembly is disposed on the connecting rod, and the ultrasonic detection assemblies are respectively disposed on the second support frames of the first support frame and the second support frame.

3. The weld detection device according to claim 2, wherein, The laser positioning assembly is disposed on the connecting rod through a clamping member; The clamping member includes a first clamping portion and a second clamping portion connected to the first clamping portion; The first clamping portion is connected to the connecting rod, and the laser positioning assembly is fixed to the second clamping portion.

4. The weld detection device according to claim 3, characterized in that, The first clamping portion includes a sleeve, a first screw rod, and a first nut; The sleeve is sleeved on the connecting rod, the first screw rod passes through the sleeve in the radial direction of the sleeve and abuts against the connecting rod, and the first nut is screwed onto the first screw rod such that the sleeve is fixed to the connecting rod.

5. The weld detection device according to claim 4, characterized in that, The second clamping portion includes a collar and a first locking member; The collar is fixed to the sleeve, and its axis is parallel to the emission direction of the laser beam; The laser positioning assembly is inserted into the collar and locked to the collar through the first locking member.

6. The weld detection device according to claim 5, wherein, A plurality of the locking members are provided, and the plurality of locking members are spaced apart along the circumferential direction of the collar.

7. The weld detection device according to claim 5, wherein A plurality of the collars are provided, and the plurality of collars are spaced apart along the emission direction of the laser beam.

8. The weld detection device according to claim 2, wherein The second support frame includes a first rod and a second rod; The first rod and the second rod extend along the extension direction of the weld and are spaced apart along the extension direction of the weld, such that a clamping space is formed between the first rod and the second rod; The ultrasonic detection assembly is locked to the clamping space through a second locking member.

9. The weld detection device according to claim 8, characterized in that, Both the first rod and the second rod are telescopic rods.

10. The weld detection device according to claim 1, characterized in that, The laser positioning component is a laser, and the ultrasonic detection component is an ultrasonic probe.

Images