Stranded enameled wire shaping mechanism
By designing a twisted enameled wire shaping mechanism, the twisted enameled wire is shaped by the rotation of the rotor drum and the shaping wheel, the problem of irregular appearance of the enameled wire is solved, and the production efficiency and product quality are improved.
Patent Information
- Application Number
- CN202422417916.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-30
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2034-09-30
AI Technical Summary
During the production process of enameled wire, the shape of the twisted enameled wire is irregular, which affects the product quality and requires plastic surgery before wrapping the wire.
A twisted enameled wire shaping mechanism is designed, including a mounting base, cantilever, mounting cylinder, rotary drum, rotary wheel, and plastic wheel. The outer periphery of the plastic wheel is equipped with an arc-shaped groove. The rotary drum and plastic wheel are driven to rotate by a motor to achieve the shaping of the twisted enameled wire.
Continuous plastic surgery of stranded enameled wire is realized, and production efficiency and product quality are improved.
Smart Images
Figure CN223155731U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of enameled wire production equipment, and relates to a stranding enameled wire shaping mechanism. Background Art
[0002] During the production process of enameled wire, sometimes it is necessary to carry out wire wrapping operation on the outer surface of the stranded enameled wire, and then import the wire-wrapped enameled wire into a hot baking furnace. Under the action of high temperature, the wire melts, and then an insulating protective layer is formed outside the stranded wire. However, in the actual production process, some stranded enameled wires are formed by re-stranding multiple stranded wires, so the shape of a certain section is irregular and needs to be shaped before wire wrapping to ensure the quality of the stranded enameled wire products. Summary of the Utility Model
[0003] The purpose of the utility model is to provide a stranding enameled wire shaping mechanism aiming at the above problems existing in the current technology, so as to shape the stranded enameled wire products and ensure the quality of the products.
[0004] The purpose of the utility model can be realized by the following technical solutions: A stranding enameled wire shaping mechanism, characterized in that the mechanism includes a mounting base, a cantilever and a mounting cylinder, and the mounting base and the mounting cylinder are respectively fixed at both ends of the cantilever; a rotating cylinder is rotatably connected in the mounting cylinder through a bearing, and a turntable is fixed at the top of the rotating cylinder; an installation frame is detachably installed on the top of the turntable, and a pair of shaping wheels are rotatably connected in the installation frame. Arc-shaped grooves are formed on the outer circumferential surfaces of the shaping wheels, and the outer rings of the shaping wheels are made of soft rubber; a pulley and a locking nut are also provided on the rotating cylinder below the mounting cylinder, and a pin is provided between the pulley and the mounting cylinder.
[0005] Preferably, a plurality of parallel arranged sliding rods are horizontally fixed in the installation frame, two sliders are slidably connected between the sliding rods, and the two shaping wheels are respectively installed on the two sliders; a driving rod is also rotatably connected to the installation frame, a runner is fixed at one end of the driving rod, and the rotation of the driving rod can drive the two sliders to move towards or away from each other.
[0006] The advantages of the utility model are as follows:
[0007] The shaping mechanism has a simple structure, but it can continuously shape the stranded enameled wire, so the production efficiency is high. Brief Description of the Drawings
[0008] Figure 1 is a three-dimensional structure schematic diagram of the shaping mechanism.
[0009] Figure 2 is an exploded view of the shaping mechanism.
[0010] In the figure, 1 is a mounting base; 2 is a cantilever; 3 is a mounting cylinder; 31 is a bearing; 4 is a rotating cylinder; 5 is a turntable; 6 is a mounting frame; 61 is a shaping wheel; 62 is a groove; 63 is a sliding rod; 64 is a slider; 65 is a driving rod; 66 is a rotating wheel; 7 is a pulley; 8 is a locking nut; 9 is a pin. Detailed implementation mode
[0011] The following are specific embodiments of the present invention and in combination with the attached drawings, the technical solutions of the present invention are further described, but the present invention is not limited to these embodiments.
[0012] As Figure 1 and Figure 2 shown, a stranding enameled wire shaping mechanism includes a mounting base 1, a cantilever 2 and a mounting cylinder 3. The mounting base 1 and the mounting cylinder 3 are respectively fixed at both ends of the cantilever 2; a rotating cylinder 4 is rotatably connected in the mounting cylinder 3 through a bearing 31, and a turntable 5 is fixed at the top end of the rotating cylinder 4; a mounting frame 6 is detachably installed at the top end of the turntable 5, and a pair of shaping wheels 61 are rotatably connected in the mounting frame 6. Arc-shaped grooves 62 are formed on the outer circumferential surfaces of the shaping wheels 61, and the outer rings of the shaping wheels 61 are made of soft rubber; a pulley 7 and a locking nut 8 are further provided on the rotating cylinder 4 below the mounting cylinder 3, and a pin 9 is provided between the pulley 7 and the mounting cylinder 3.
[0013] Working principle: This shaping mechanism can be installed on the wall or the outer wall of the equipment through the mounting base 1. The stranded enameled wire enters this mechanism from the lower end of the rotating cylinder 4 under the traction of other guiding equipment and finally passes through the gap between the two shaping wheels 61; this mechanism needs to work under the drive of a motor. We can connect the pulley 7 of this mechanism with the motor through a belt, so that the motor drives the rotating cylinder 4 and the turntable 5 to rotate slowly, and then drives the two shaping wheels 61 to always clamp the stranded enameled wire and rotate. In this way, with the continuous advancement of the stranded enameled wire, the two shaping wheels 61 perform relative movement along the stranding direction of the stranded enameled wire, and finally the enameled wire is tidied up by the two shaping wheels 61 in the same direction of twist, realizing the shaping operation of the stranded enameled wire.
[0014] As Figure 1 and Figure 2 shown, several parallel arranged sliding rods 63 are horizontally fixed in the mounting frame 6, and two sliders 64 are slidably connected between the sliding rods 63. The two shaping wheels 61 are respectively installed on the two sliders 64; a driving rod 65 is also rotatably connected to the mounting frame 6. One end of the driving rod 65 is fixed with a rotating wheel 66, and the rotation of the driving rod 65 can drive the two sliders 64 to move towards or away from each other. The specifications of the stranded enameled wire are large or small, so the distance between the two shaping wheels 61 needs to be adjustable, so as to make the pressure of the two shaping wheels 61 on the stranded enameled wire at an appropriate level, and the mechanisms such as the sliding rods 63, the sliders 64 and the driving rod 65 can just achieve this.
[0015] The specific embodiments described herein are merely illustrative of the spirit of the present utility model. Those skilled in the art to which the present utility model pertains may make various modifications or supplements to the described specific embodiments or use similar means for substitution, but will not deviate from the spirit of the present utility model or exceed the scope defined by the appended claims.
Claims
1. A shaping mechanism for stranded enameled wires, characterized in that, This mechanism includes a mounting base (1), a cantilever (2) and a mounting cylinder (3). The mounting base (1) and the mounting cylinder (3) are respectively fixed at both ends of the cantilever (2). A rotating cylinder (4) is rotatably connected in the mounting cylinder (3) through a bearing (31), and a turntable (5) is fixed at the top of the rotating cylinder (4). An installation frame (6) is detachably installed at the top of the turntable (5). A pair of shaping wheels (61) are rotatably connected in the installation frame (6). Arc-shaped grooves (62) are formed on the outer circumferential surfaces of the shaping wheels (61), and the outer rings of the shaping wheels (61) are made of soft rubber. A pulley (7) and a locking nut (8) are further provided on the rotating cylinder (4) below the mounting cylinder (3), and a pin (9) is provided between the pulley (7) and the mounting cylinder (3).
2. The stranding enameled wire shaping mechanism according to claim 1, wherein A number of parallel arranged sliding rods (63) are horizontally fixed in the installation frame (6). Two sliders (64) are slidably connected between the sliding rods (63). The two shaping wheels (61) are respectively installed on the two sliders (64). A driving rod (65) is also rotatably connected to the installation frame (6). A runner (66) is fixed at one end of the driving rod (65), and the rotation of the driving rod (65) can drive the two sliders (64) to move towards or away from each other.