Fungus bag basket and fungus bag positioning device

By designing the bacterial basket and the bacterial bag positioning device, the precise positioning of the bacterial basket and the bacterial bag is achieved by using components such as the rotary plate cylinder and the support plate cylinder, the problem of poor coordination of the tampon plug insertion machine is solved, and the efficiency of the tampon plug insertion is improved and pollution is reduced.

CN223157678UActive Publication Date: 2025-07-29DALIAN FUHESEN TECH CO LTD
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Patent Information

Application Number
CN202421742089.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-23
Publication Date
2025-07-29
Estimated Expiration
2034-07-23

AI Technical Summary

Technical Problem

The existing tampon plug insertion machines have poor coordination in the production of edible fungi, resulting in unstable bacteria baskets and tampons, easy to be damaged and contaminated, and the artificial tampon plugging is low efficiency and high pollution rate.

Method used

A bacterial basket and bacterial bag positioning device is designed, including a rotary plate cylinder, a rotary shaft, a rotary plate and a support plate cylinder. Through the synergy of these components, the precise position of the bacterial basket and bacterial bag is achieved to ensure the accurate position of the tampon.

Benefits of technology

The stable fixation of the bacteria basket and the bacteria bag is achieved, the efficiency of inserting the tampon is improved, damage and pollution are reduced, and production efficiency is improved.

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Abstract

According to the fungus bag basket and the fungus bag positioning device, a fungus bag basket positioning assembly is installed on an operation section frame and comprises a rotating plate air cylinder, a rotating shaft and a rotating plate, the rotating plate air cylinder and the rotating shaft are fixed to the operation section frame, a sliding sleeve is installed on the rotating shaft, the output end of the rotating plate air cylinder is connected with the sliding sleeve, and the sliding sleeve is connected with the rotating plate. The fungus bag basket and the fungus bag positioning device are used for positioning the fungus bag basket and the fungus bags, cotton plugs can be conveniently inserted into the fungus bags after positioning, the fungus bag basket and the fungus bags are fixed, the cotton plug inserting position is accurate, production efficiency is improved, and pollution is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of edible mushroom spawn bag production. Background Art

[0002] During the inoculation process of edible mushroom spawn bags, it is necessary to plug cotton plugs into the inoculated spawn bags to prevent contamination. The traditional method is to manually plug the cotton plugs. The manual efficiency is low, and only one spawn bag can be operated at a time. Moreover, the hands are often not disinfected cleanly, and the pollution rate is high during operation, which is likely to cause contamination of the spawn bags.

[0003] To solve the above problems existing in the traditional manual cotton plug insertion, cotton plug inserting machines have emerged. For the existing cotton plug inserting machines, the coordination is poor. During the cotton plug inserting process, the spawn baskets and spawn bags are unstable, which may cause contamination due to damage, micropores, or missed plugs of the spawn bags. Content of the Utility Model

[0004] The purpose of the utility model is to provide a spawn basket and spawn bag positioning device to solve the positioning problem of the spawn basket and spawn bag at the cotton plug inserting station.

[0005] The technical solution adopted by the utility model to achieve the above purpose is: a spawn basket and spawn bag positioning device, in which a spawn basket positioning component 6 is installed on an operation section frame 54. The spawn basket positioning component 6 includes a rotating plate cylinder 66, a rotating shaft 64, and a rotating plate 61. The rotating plate cylinder 66 and the rotating shaft 64 are fixed on the operation section frame 54. A first sliding sleeve 63 is installed on the rotating shaft 64. The output end of the rotating plate cylinder 66 is connected to the sliding sleeve 64, and the sliding sleeve 64 is connected to the rotating plate 61.

[0006] It further includes a spawn bag positioning component, which includes a support plate 613, a protrusion 69, and a support plate driving cylinder 611. The protrusion 69 is installed on the lower side of the support plate 613, and the driving cylinder 611 is installed on the operation section frame 54 and its output end is connected to the support plate 613.

[0007] The four corners of the support plate 613 are slidably installed on guide columns 67 through second sliding sleeves 68. A positioning plate 612 is installed on the lower side of the support plate 613, the protrusion 69 is installed on the lower side of the positioning plate 612, and a limiting plate 610 is provided on the guide columns 67.

[0008] A rotating plate component support seat 614 is installed on the operation section frame 54. The rotating plate cylinder 66 and the rotating shaft 64 are installed on the rotating plate component support seat 614. The output end of the rotating plate cylinder 66 is connected to the first sliding sleeve 63 through a movable hinge plate 65, and the first sliding sleeve 63 is connected to the rotating plate 61 through an arc-shaped rotating plate connecting plate 62.

[0009] A group of spawn basket positioning components 6 are respectively installed on the front and rear sides of the operation section frame 54. The two groups of spawn basket positioning components 6 are symmetrically arranged, and the two spawn basket positioning components 6 in each group are oppositely arranged.

[0010] The protrusion 69 is in the shape of a conical round head.

[0011] The mushroom spawn basket and mushroom spawn positioning device of the present utility model are used for positioning the mushroom spawn basket and the mushroom spawn, facilitating the insertion of cotton plugs into the mushroom spawn after positioning, achieving the fixation of the mushroom spawn basket and the mushroom spawn, making the position of the inserted cotton plug accurate, improving production efficiency, and avoiding breakage and contamination. Description of the Drawings

[0012] Figure 1 It is a top view structural diagram of the mushroom basket conveying device of the present utility model.

[0013] Figure 2 It is a structural diagram of the mushroom spawn basket positioning assembly of the present utility model.

[0014] Figure 3 It is a schematic diagram of the state when the cylinder of the mushroom spawn basket positioning assembly of the present utility model extends.

[0015] Figure 4 It is a schematic diagram of the state when the cylinder of the mushroom spawn basket positioning assembly of the present utility model retracts.

[0016] Figure 5 It is a front view structural diagram of the mushroom spawn positioning assembly of the present utility model.

[0017] Figure 6 It is an assembly structural diagram of the mushroom spawn basket and mushroom spawn positioning device of the present utility model.

[0018] In the figure: 51, the first conveying section; 52, the roller; 53, the second conveying section; 54, the operation section frame; 6, the mushroom spawn basket positioning assembly; 61, the rotating plate; 62, the rotating plate connecting plate; 63, the first sliding sleeve; 64, the rotating shaft; 65, the movable hinge plate; 66, the rotating plate cylinder; 67, the guide post; 68, the second sliding sleeve; 69, the protrusion; 610, the limiting plate; 611, the limiting plate driving cylinder; 612, the positioning plate; 613, the support plate; 614, the rotating plate assembly support seat; 615, the bolt; 7, the mushroom spawn cotton plug inserting device; 200, the mushroom basket; 300, the mushroom spawn. Detailed Embodiment

[0019] The mushroom spawn basket and mushroom spawn positioning device of the present utility model, as Figure 1 and Figure 2 shown, the mushroom spawn basket positioning assembly 6 is installed on the operation section frame 54. The mushroom spawn basket positioning assembly 6 includes a rotating plate cylinder 66, a rotating shaft 64 and a rotating plate 61. A rotating plate assembly support seat 614 is installed on the operation section frame 54. The rotating plate cylinder 66 and the rotating shaft 64 are installed on the rotating plate assembly support seat 614. The first sliding sleeve 63 is installed on the rotating shaft 64. The output end of the rotating plate cylinder 66 is connected to the first sliding sleeve 63 through the movable hinge plate 65. The first sliding sleeve 63 is connected to the rotating plate 61 through the arc-shaped rotating plate connecting plate 62. As Figure 3 andFigure 4 As shown, the expansion and contraction of the rotary plate cylinder 66 drives the opening and closing of the rotary plate 61. The rotary plate 61 of the mushroom bag basket positioning assembly 6 is rotatably arranged on the rotating shaft 64 of the rotary plate assembly support seat 614. The output end of the rotary plate cylinder 66 is connected to the rotating shaft 64 to drive the rotary plate 61 to rotate around the rotating shaft to a set position, thereby positioning the mushroom bag basket 300. The basket positioning is accurate, the structure is simple. After the cotton plug is inserted into the mushroom bag, the rotary plate cylinder 66 drives the rotary plate 61 to rotate back, and the mushroom bag basket 300 is transported to the next working station. There are four mushroom bag basket positioning assemblies 6. One group of mushroom bag basket positioning assemblies 6 is installed on each of the front and rear sides of the operation section frame 54. The two groups of mushroom bag basket positioning assemblies 6 are symmetrically arranged. The two mushroom bag basket positioning assemblies 6 in each group are oppositely arranged. When the mushroom bag basket 300 moves to the cotton plug insertion position, the four mushroom bag basket positioning assemblies 6 are distributed outside the mushroom bag basket to limit the position of the mushroom bag basket.

[0020] As Figure 5 As shown, it further includes a mushroom bag positioning assembly. The mushroom bag positioning assembly includes a support plate 613, a protrusion 69, and a support plate driving cylinder 611. The protrusion 69 is installed on the lower side of the support plate 613. The driving cylinder 611 is installed on the operation section frame 54 and its output end is connected to the support plate 613. The four corners of the support plate 613 are slidably installed on the guide posts 67 through the second sliding sleeves 68. A positioning plate 612 is installed on the lower side of the support plate 613. The protrusion 69 is installed on the lower side of the positioning plate 612. A limit plate 610 is provided on the guide post 67. One group of mushroom bag basket positioning assemblies 6 is installed on each of the front and rear sides of the operation section frame 54. The two groups of mushroom bag basket positioning assemblies 6 are symmetrically arranged. The two mushroom bag basket positioning assemblies 6 in each group are oppositely arranged. A plurality of protrusions 69 are provided on the positioning plate 612. In this embodiment, there are 6 protrusions 69, which are inserted into the gaps between the mushroom bags 200. Each protrusion 69 abuts against four mushroom bags to position the mushroom bags 200 by extrusion. The protrusion 69 is a conical round head part. The conical round head structure from small to large is more likely to be inserted into the gaps between the mushroom bags. A plurality of second sliding sleeves 68 are provided on the support plate 613. The second sliding sleeves 68 are sleeved on the guide posts 67. A limit plate 610 is provided on the guide post 67, which can limit the second sliding sleeve 68 to stop moving at a set position, so that the protrusion 69 can hover at the same position each time.

[0021] As Figure 6As shown, during use, first, the mushroom spawn basket conveying component transports the mushroom spawn basket to a set position. The mushroom spawn basket 300 is conveyed to the mushroom spawn operation section 52 through the rollers 52 of the first conveying section 51 and reaches the position for inserting cotton plugs. At this time, the mushroom spawn basket positioning component rotates to position the mushroom spawn basket, and the four mushroom spawn basket positioning components 6 clamp and fix the mushroom spawn basket 200, so that the mushroom spawn basket is directly below the mushroom spawn positioning component. Subsequently, the mushroom spawn positioning component moves downward to abut against the mushroom spawn 200 to position the mushroom spawn. After the mushroom spawn 200 is positioned, the cotton plug can be inserted into the mushroom spawn. The mushroom spawn cotton plug inserting device 7 above drops down and inserts the cotton plug into the mushroom spawn 200. Multiple packs of mushroom spawn 200 can be inserted with cotton plugs at one time. In this embodiment, a box of mushroom spawn baskets contains 12 mushroom spawns. After the cotton plug insertion is completed, all components reset, and the mushroom spawn basket 300 is transported to the next working station through the second conveying section 53.

Claims

1. A mushroom bag basket and a mushroom bag positioning device, characterized in that: The mushroom bag basket positioning component (6) is installed on the operation section frame (54). The mushroom bag basket positioning component (6) includes a rotating plate cylinder (66), a rotating shaft (64) and a rotating plate (61). The rotating plate cylinder (66) and the rotating shaft (64) are fixed on the operation section frame (54). A first sliding sleeve (63) is installed on the rotating shaft (64). The output end of the rotating plate cylinder (66) is connected to the first sliding sleeve (63), and the first sliding sleeve (63) is connected to the rotating plate (61).

2. The mushroom bag basket and mushroom bag positioning device according to claim 1, characterized in that: It further includes a mushroom bag positioning component. The mushroom bag positioning component includes a support plate (613), a protrusion (69) and a support plate driving cylinder (611). The protrusion (69) is installed on the lower side of the support plate (613). The driving cylinder (611) is installed on the operation section frame (54) and its output end is connected to the support plate (613).

3. A mushroom bag basket and a mushroom bag positioning device according to claim 2, characterized in that: The four corners of the support plate (613) are slidably installed on the guide posts (67) through second sliding sleeves (68). A positioning plate (612) is installed on the lower side of the support plate (613). The protrusion (69) is installed on the lower side of the positioning plate (612). A limiting plate (610) is provided on the guide posts (67).

4. A mushroom bag basket and a mushroom bag positioning device according to claim 1, characterized in that: A rotating plate component support seat (614) is installed on the operation section frame (54). The rotating plate cylinder (66) and the rotating shaft (64) are installed on the rotating plate component support seat (614). The output end of the rotating plate cylinder (66) is connected to the first sliding sleeve (63) through a movable hinge plate (65). The first sliding sleeve (63) is connected to the rotating plate (61) through an arc-shaped rotating plate connecting plate (62).

5. The mushroom spawn basket and mushroom spawn positioning device according to claim 1, characterized in that: [[ID= 6. The mushroom bag basket and mushroom bag positioning device according to claim 2, characterized in that: ​