Scalding device for fuzz removal of smoked ducks

By designing a mechanized ironing device including a wetting bucket, a downward pressing mechanism and a water replenishment assembly, the high temperature impact and inadequate wetting caused by traditional artificial wetting are solved, and a more efficient duck feather wetting and hair removal process is achieved.

CN223157825UActive Publication Date: 2025-07-29SANMING KUAIDIAN DUCK FOOD CO LTD
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Patent Information

Application Number
CN202422103129.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-29
Publication Date
2025-07-29
Estimated Expiration
2034-08-29

AI Technical Summary

Technical Problem

During the traditional artificial soaking of duck feathers, the staff are affected by high temperature and are not wet enough, which affects subsequent hair removal processing.

Method used

A soaking device for smoked duck hair removal including a soaking bucket, a downward pressing mechanism, a reciprocating soaking mechanism and a water replenishing component is designed. The duck is pressed into the water in a mechanized manner and sprayed with a water flow to achieve full soaking.

Benefits of technology

It avoids the staff being affected by high temperature, ensures that the duck feathers are fully wet, and improves hair removal efficiency and smoked duck quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a scalding device for fuzz removal of smoked ducks. The scalding device comprises a soaking barrel, a pressing mechanism, a reciprocating soaking mechanism and a water supplementing assembly. In the actual smoked duck processing process, when ducks need to be soaked, the ducks can be put into a soaking barrel, then a pressing mechanism is operated to drive a reciprocating soaking mechanism to descend, and then a first linear driving piece is operated to drive a pressing plate to ascend and descend in a reciprocating mode; a pressing piece on the lower surface of a pressing plate reciprocates to press the ducks into water, meanwhile, a water supplementing assembly is operated to pour water in a soaking barrel into a flowing cavity, the water is sprayed to the surfaces of the ducks through a flowing channel, soaking of the ducks is accelerated, and therefore the ducks subjected to bloodletting can be better soaked; workers are prevented from being affected by high temperature, duck feather is soaked more sufficiently, and feather removal processing is prevented from being affected.
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Description

Technical Field

[0001] The utility model relates to the technical field of smoked duck production, in particular to a scalding device for de-feathering smoked ducks. Background Art

[0002] Smoked duck is a special local product in Sanming, Fujian. It is made by smoking and boiling river ducks, with a bright red color, beautiful shape, fresh and tender meat, fragrant and delicious taste. It is not only a delicious dish for meals but also a precious gift for relatives and friends, and is highly praised.

[0003] Before making smoked ducks, they need to go through multiple processing steps such as hanging, stunning, bleeding, de-feathering, eviscerating, cutting claws, and internal and external cleaning. Among them, before de-feathering, the bled ducks need to be immersed in hot water to wet the duck feathers, which is convenient for subsequent de-feathering.

[0004] Traditionally, duck feathers are usually wetted by manually pressing the bled ducks into hot water repeatedly to make the hot water fully wet the duck feathers. However, when manually wetting duck feathers in summer, affected by high temperature, the staff will feel very uncomfortable. Moreover, when manually wetting duck feathers, they are often not wet enough, resulting in difficulty in plucking the duck feathers during subsequent de-feathering processing and affecting the taste of smoked ducks. Summary of the Utility Model

[0005] (1) Technical Problems to be Solved

[0006] In order to solve the above problems of the prior art, the utility model provides a scalding device for de-feathering smoked ducks, which can better wet the bled ducks, avoid the staff being affected by high temperature, and make the duck feathers wet more fully, thus avoiding affecting the de-feathering processing.

[0007] (2) Technical Solutions

[0008] In order to achieve the above object, the main technical solutions adopted by the utility model include:

[0009] A scalding device for de-feathering smoked ducks includes a wetting bucket, a pressing mechanism, a reciprocating wetting mechanism, and a water replenishing component. The pressing mechanism is installed on the wetting bucket, the pressing mechanism is connected to the reciprocating wetting mechanism, and the reciprocating wetting mechanism is connected to the wetting bucket through the water replenishing component;

[0010] The reciprocating wetting mechanism includes a first linear driving member, a pressing plate, and pressing members. The top of the first linear driving member is connected to the pressing mechanism, the bottom of the first linear driving member is linearly drivingly connected to the upper surface of the pressing plate, several pressing members are arranged on the lower surface of the pressing plate, a flow cavity is arranged inside the pressing plate, flow channels are arranged inside the pressing members, the flow channels are all communicated with the flow cavity, and the pressing plate is connected to the wetting bucket through the water replenishing component.

[0011] Furthermore, the pressing members are all frustum-shaped.

[0012] Furthermore, the water replenishing assembly includes a water guide pipe, a water replenishing pipe, and a pump body. One end of the water guide pipe is connected to the lower part of the soaking bucket, the pump body is arranged inside the water guide pipe, the other end of the water guide pipe is connected to one end of the water replenishing pipe, the other end of the water replenishing pipe is connected to the pressing plate, and the soaking bucket is communicated with the flowing cavity through the water guide pipe and the water replenishing pipe.

[0013] Furthermore, the water replenishing pipe is a telescopic pipe.

[0014] Furthermore, the downward pressing mechanism includes a fixing plate, a second linear driving member, and a lifting plate. The fixing plate is fixedly connected to the outer surface of the soaking bucket, the second linear driving member is installed on the fixing plate, the second linear driving member is linearly drivingly connected to the lifting plate, and the lifting plate is detachably connected to the top of the first linear driving member.

[0015] Furthermore, the downward pressing mechanism further includes a stabilizing assembly. One stabilizing assembly is arranged on each side of the lifting plate, and the fixing plate is connected to the lifting plate through the stabilizing assembly;

[0016] The stabilizing assembly includes a fixed sliding cylinder and a sliding rod. The bottom of the fixed sliding cylinder is fixedly connected to the fixing plate, the lower part of the sliding rod is slidably connected to the inside of the fixed sliding cylinder, and the upper part of the sliding rod is fixedly connected to the lifting plate.

[0017] Furthermore, a drain pipe is further included, and the drain pipe is arranged at the bottom of the soaking bucket.

[0018] Furthermore, a support frame is further included, and the support frame is fixedly connected to the outer surface of the soaking bucket.

[0019] Furthermore, a controller is further included, and the controller is electrically connected to the downward pressing mechanism, the reciprocating soaking mechanism, and the water replenishing assembly respectively.

[0020] (III) Beneficial effects

[0021] The beneficial effects of the present utility model are as follows: During the actual processing of smoked ducks, when it is necessary to wet the ducks, the ducks can be put into the wetting bucket. Subsequently, the pressing mechanism is operated to drive the reciprocating wetting mechanism to descend. Then, the first linear driving member is operated to drive the pressing plate to reciprocate up and down, and the pressing member on the lower surface of the pressing plate presses the ducks into the water reciprocally. At the same time, the water replenishing component is operated to pour the water in the wetting bucket into the flowing cavity and spray it onto the surface of the ducks through the flow channel, accelerating the wetting of the ducks. Thus, it is possible to better wet the bled ducks, avoid the influence of high temperature on the staff, and make the duck feathers wet more fully, avoiding affecting the hair removal processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 FIG. is a schematic diagram of the overall structure of the immersion and scalding device for smoked duck hair removal according to an embodiment of the present utility model;

[0023] Figure 2 FIG. is a side view of the overall structure of the immersion and scalding device for smoked duck hair removal according to an embodiment of the present utility model;

[0024] Figure 3 FIG. is a cross-sectional view of the overall structure of the immersion and scalding device for smoked duck hair removal according to an embodiment of the present utility model;

[0025]

DESCRIPTION OF THE REFERENCE NUMERALS

[0026] Lifting plate 1, first linear driving member 2, pressing plate 3, water replenishing pipe 4, water guiding pipe 5, wetting bucket 6, support frame 7, pressing member 8, fixing plate 9, controller 10, stabilizing component 11, second linear driving member 12, drain pipe 13, pump body 14. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0027] In order to better explain the present utility model for easy understanding, the present utility model will be described in detail below with reference to the accompanying drawings through specific embodiments.

[0028] Please refer to Figures 1 to 3 As shown, an immersion and scalding device for smoked duck hair removal of the present utility model includes a wetting bucket 6, a pressing mechanism, a reciprocating wetting mechanism, and a water replenishing component. The pressing mechanism is installed on the wetting bucket 6. The pressing mechanism is connected to the reciprocating wetting mechanism. The reciprocating wetting mechanism is connected to the wetting bucket 6 through the water replenishing component;

[0029] The reciprocating wetting mechanism includes a first linear drive member 2, a pressing plate 3, and a pressing member 8. The top of the first linear drive member 2 is connected to the pressing-down mechanism, the bottom of the first linear drive member 2 is linearly drive-connected to the upper surface of the pressing plate 3, several pressing members 8 are arranged on the lower surface of the pressing plate 3, a flow cavity is arranged inside the pressing plate 3, flow channels are arranged inside the pressing members 8, the flow channels are all communicated with the flow cavity, and the pressing plate 3 is connected to the wetting barrel 6 through the water replenishing assembly.

[0030] The working principle of the present utility model is as follows: During the actual smoked duck processing, when it is necessary to wet the duck, the duck can be put into the wetting barrel 6, and then the pressing-down mechanism is operated to drive the reciprocating wetting mechanism to descend. Then the first linear drive member 2 is operated to drive the pressing plate 3 to reciprocate up and down, and the pressing members 8 on the lower surface of the pressing plate 3 are used to press the duck into the water reciprocally. At the same time, the water replenishing assembly is operated to pour the water in the wetting barrel 6 into the flow cavity and spray it onto the surface of the duck through the flow channels, so as to accelerate the wetting of the duck.

[0031] Further, the pressing members 8 are all in a frustum shape.

[0032] As can be seen from the above description, it is beneficial to reduce the contact area between the pressing member 8 and the duck, so that the water in the flow channel can be better injected into the duck feathers.

[0033] Further, the water replenishing assembly includes a water guide pipe 5, a water replenishing pipe 4, and a pump body 14. One end of the water guide pipe 5 is connected to the lower part of the wetting barrel 6, the pump body 14 is arranged inside the water guide pipe 5, the other end of the water guide pipe 5 is connected to one end of the water replenishing pipe 4, the other end of the water replenishing pipe 4 is connected to the pressing plate 3, and the wetting barrel 6 is communicated with the flow cavity through the water guide pipe 5 and the water replenishing pipe 4.

[0034] As can be seen from the above description, when it is necessary to inject water into the duck feathers, the pump body 14 can be operated to introduce the water in the wetting barrel 6 into the water guide pipe 5. Then the water guide pipe 5 guides the water into the flow cavity through the water replenishing pipe 4, and then the water flows into the duck feathers through the flow channels in the pressing members 8.

[0035] Further, the water replenishing pipe 4 adopts a telescopic pipe.

[0036] As can be seen from the above description, it is beneficial to avoid the water replenishing pipe 4 affecting the lifting of the pressing plate 3.

[0037] Further, the pressing mechanism includes a fixing plate 9, a second linear driving member 12, and a lifting plate 1. The fixing plate 9 is fixedly connected to the outer surface of the soaking barrel 6. The second linear driving member 12 is installed on the fixing plate 9. The second linear driving member 12 is linearly drivingly connected to the lifting plate 1. The lifting plate 1 is detachably connected to the top of the first linear driving member 2.

[0038] As can be seen from the above description, when it is necessary to drive the pressing plate 3 to press down, the second linear driving member 12 can be operated, so that the second linear driving member 12 drives the lifting plate 1 to descend, and the lifting plate 1 drives the pressing plate 3 and the pressing member 8 to descend through the first linear driving member 2.

[0039] Further, the pressing mechanism further includes a stabilizing assembly 11. A stabilizing assembly 11 is provided on each side of the lifting plate 1. The fixing plate 9 is connected to the lifting plate 1 through the stabilizing assembly 11.

[0040] The stabilizing assembly 11 includes a fixed sliding cylinder and a sliding rod. The bottom of the fixed sliding cylinder is fixedly connected to the fixing plate 9. The lower part of the sliding rod is slidably connected to the inside of the fixed sliding cylinder. The upper part of the sliding rod is fixedly connected to the lifting plate 1.

[0041] As can be seen from the above description, when the lifting plate 1 is lifted and lowered, it drives the sliding rod to slide in the fixed sliding cylinder, making the lifting plate 1 more stable when it is lifted and lowered.

[0042] Further, a drain pipe 13 is further included. The drain pipe 13 is provided at the bottom of the soaking barrel 6.

[0043] As can be seen from the above description, it is beneficial to discharge the waste water in the soaking barrel 6 through the drain pipe 13.

[0044] Further, a support frame 7 is further included. The support frame 7 is fixedly connected to the outer surface of the soaking barrel 6.

[0045] As can be seen from the above description, it is beneficial to support the soaking barrel 6 through the support frame 7.

[0046] Further, a controller 10 is further included. The controller 10 is electrically connected to the pressing mechanism, the reciprocating soaking mechanism, and the water replenishing assembly respectively.

[0047] As can be seen from the above description, it is beneficial for the user to control the overall device more conveniently.

[0048] Embodiment 1

[0049] Please refer to Figures 1 to 3, A scalding device for defleshing smoked ducks, comprising a soaking barrel 6, a pressing mechanism, a reciprocating soaking mechanism and a water replenishing component. The pressing mechanism is installed on the soaking barrel 6. The pressing mechanism is connected to the reciprocating soaking mechanism. The reciprocating soaking mechanism is connected to the soaking barrel 6 through the water replenishing component;

[0050] An electric heating wire is laid inside the soaking barrel 6;

[0051] The reciprocating soaking mechanism includes a first linear driving member 2, a pressing plate 3 and pressing members 8. The top of the first linear driving member 2 is connected to the pressing mechanism. The bottom of the first linear driving member 2 is linearly drivingly connected to the upper surface of the pressing plate 3. A plurality of the pressing members 8 are arranged on the lower surface of the pressing plate 3. A flow cavity is arranged inside the pressing plate 3. Flow channels are arranged inside the pressing members 8. The flow channels are all communicated with the flow cavity. The pressing plate 3 is connected to the soaking barrel 6 through the water replenishing component;

[0052] The first linear driving member 2 uses a telescopic motor;

[0053] The pressing members 8 are all frustum-shaped;

[0054] The diameter of the top of the pressing member 8 is larger than the diameter of the bottom of the pressing member 8;

[0055] The water replenishing component includes a water guide pipe 5, a water replenishing pipe 4 and a pump body 14. One end of the water guide pipe 5 is connected to the lower part of the soaking barrel 6. The pump body 14 is arranged inside the water guide pipe 5. The other end of the water guide pipe 5 is connected to one end of the water replenishing pipe 4. The other end of the water replenishing pipe 4 is connected to the pressing plate 3. The soaking barrel 6 is communicated with the flow cavity through the water guide pipe 5 and the water replenishing pipe 4;

[0056] The water replenishing pipe 4 uses a telescopic pipe;

[0057] The pressing mechanism includes a fixing plate 9, a second linear driving member 12 and a lifting plate 1. The fixing plate 9 is fixedly connected to the outer surface of the soaking barrel 6. The second linear driving member 12 is installed on the fixing plate 9. The second linear driving member 12 is linearly drivingly connected to the lifting plate 1. The lifting plate 1 is detachably connected to the top of the first linear driving member 2;

[0058] The second linear driving member 12 uses a hydraulic jack;

[0059] The pressing mechanism further includes a stabilizing component 11. A stabilizing component 11 is arranged on both sides of the lifting plate 1. The fixing plate 9 is connected to the lifting plate 1 through the stabilizing component 11;

[0060] The stable component 11 includes a fixed sliding cylinder and a sliding rod. The bottom of the fixed sliding cylinder is fixedly connected to the fixed plate 9, and the connection is made by welding. The lower part of the sliding rod is slidably connected to the inside of the fixed sliding cylinder, and the upper part of the sliding rod is fixedly connected to the lifting plate 1, and the connection is made by welding;

[0061] It further includes a drain pipe 13. The drain pipe 13 is provided at the bottom of the soaking bucket 6, and the connection is made by welding;

[0062] It further includes a support frame 7. The outer surface of the soaking bucket 6 is fixedly connected to the support frame 7, and the connection is made by welding;

[0063] It further includes a controller 10. The controller 10 is electrically connected to the pressing mechanism, the reciprocating soaking mechanism and the water replenishing component respectively;

[0064] The model of the controller 10 is DATA-7311. The controller 10 is electrically connected to the first linear driving member 2, the pump body 14, the second linear driving member 12 and the heating wire respectively.

[0065] The above shows and describes the basic principles, main features and advantages of the present invention. The standard parts used in the present invention can all be purchased from the market. The special-shaped parts can be customized according to the records in the specification and the drawings. The specific connection methods of each part all adopt conventional means such as bolts, rivets, welding, etc. that are mature in the prior art. The machines, parts and equipment all adopt conventional models in the prior art. Coupled with the circuit connection adopting the conventional connection method in the prior art, details are not described herein again.

[0066] The above are only the embodiments of the present invention, and do not limit the patent scope of the present invention accordingly. All equivalent transformations made by using the content of the specification and drawings of the present invention, or directly or indirectly applied in the relevant technical fields, are equally included in the patent protection scope of the present invention.

Claims

1. A scalding device for de-feathering smoked ducks, characterized in that: It includes a soaking bucket, a pressing mechanism, a reciprocating soaking mechanism and a water replenishing component. The pressing mechanism is installed on the soaking bucket. The pressing mechanism is connected to the reciprocating soaking mechanism. The reciprocating soaking mechanism is connected to the soaking bucket through the water replenishing component; The reciprocating soaking mechanism includes a first linear driving member, a pressing plate and pressing members. The top of the first linear driving member is connected to the pressing mechanism. The bottom of the first linear driving member is linearly drivingly connected to the upper surface of the pressing plate. A plurality of the pressing members are arranged on the lower surface of the pressing plate. A flow cavity is arranged inside the pressing plate. Flow channels are arranged inside the pressing members. The flow channels are all communicated with the flow cavity. The pressing plate is connected to the soaking bucket through the water replenishing component.

2. The scalding device for defuzzing smoked ducks according to claim 1, characterized in that: The pressing members are all frustum-shaped.

3. The scalding device for defleshing smoked ducks according to claim 1, characterized in that: The water replenishing component includes a water guiding pipe, a water replenishing pipe and a pump body. One end of the water guiding pipe is connected to the lower part of the soaking bucket. The pump body is arranged inside the water guiding pipe. The other end of the water guiding pipe is connected to one end of the water replenishing pipe. The other end of the water replenishing pipe is connected to the pressing plate. The soaking bucket is communicated with the flow cavity through the water guiding pipe and the water replenishing pipe.

4. The scalding device for defeathering smoked ducks according to claim 3, wherein: The water replenishing pipe adopts a telescopic pipe.

5. The scalding device for defeathering smoked ducks according to claim 1, characterized in that: The pressing mechanism includes a fixing plate, a second linear driving member and a lifting plate. The fixing plate is fixedly connected to the outer surface of the soaking bucket. The second linear driving member is installed on the fixing plate. The second linear driving member is linearly drivingly connected to the lifting plate. The lifting plate is detachably connected to the top of the first linear driving member.

6. The scalding device for defleshing smoked ducks according to claim 5, characterized in that: The pressing mechanism further includes a stabilizing component. A stabilizing component is arranged on both sides of the lifting plate. The fixing plate is connected to the lifting plate through the stabilizing component; The stabilizing component includes a fixed sliding cylinder and a sliding rod. The bottom of the fixed sliding cylinder is fixedly connected to the fixing plate. The lower part of the sliding rod is slidably connected to the inside of the fixed sliding cylinder. The upper part of the sliding rod is fixedly connected to the lifting plate.

7. The scalding device for defathering smoked ducks according to claim 1, wherein: It further includes a drain pipe. The drain pipe is arranged at the bottom of the soaking bucket.

8. The scalding device for defuzzing smoked ducks according to claim 1, characterized in that: It further includes a support frame. The support frame is fixedly connected to the outer surface of the soaking bucket.

9. The scalding device for defleshing smoked ducks according to claim 1, characterized in that: It further includes a controller. The controller is electrically connected to the pressing mechanism, the reciprocating soaking mechanism and the water replenishing component respectively.