Stainless steel pipe punching clamp

By designing stainless steel pipe punching fixtures, and using the combined structure of fixed mold seats and movable mold seats, automatic material support and rotary punching of stainless steel pipes are realized, solving the problem of time-consuming and labor-intensive manual rotation in the prior art, and improving production efficiency and product quality.

CN223159923UActive Publication Date: 2025-07-29WUHAN JINNIU STAINLESS STEEL PIPE TECH CO LTD
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Patent Information

Application Number
CN202422313439.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-23
Publication Date
2025-07-29
Estimated Expiration
2034-09-23

AI Technical Summary

Technical Problem

The existing semi-automated stainless steel pipe punching machine requires manual rotation of the pipe body to the punching position, which is time-consuming and labor-intensive and inefficient.

Method used

A stainless steel pipe punching fixture is designed, including a fixed mold seat, a movable mold seat, a fixed mold core and a movable mold core. Automatic feeding and rotary punching of the pipe body are realized through a translation drive cylinder and a rotary drive motor, reducing manual operation.

Benefits of technology

Improve punching efficiency, ensure stable product quality, and reduce the workload of operators.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223159923U_ABST
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Abstract

The utility model discloses a stainless steel pipe punching clamp, and relates to the technical field of pipe punching, the stainless steel pipe punching clamp comprises a fixed die holder and a movable die holder, the top of the fixed die holder and a vertical punch are arranged in a sliding mode, and a fixed die core is horizontally arranged on the fixed die holder in the direction perpendicular to the punch; the movable mold base and the fixed mold base are oppositely arranged, the movable mold base is rotationally connected with the movable mold core through a bearing, the movable mold core is provided with the mold plates distributed in the circumferential direction, the movable mold core and the mold plates define a positioning cavity for inserting a pipe fitting, and the movable mold core is provided with the spring ball head plungers distributed in the circumferential direction. According to the semi-automatic punching machine, the fixed die holder, the movable die holder, the fixed die core and the movable die core are arranged to form a clamping structure for a stainless steel pipe, and an existing semi-automatic punching machine is further improved, so that the product quality is more stable, the production efficiency is improved, and the workload of operators is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of pipe punching, in particular to a punching fixture for stainless steel pipes. Background Technique

[0002] Punching stainless steel round pipes is a common pipe fitting processing technology. When punching pipe fittings, a punching machine is usually used. The operator fixes the pipe fitting on the positioning die of the punching machine and punches out the hole shape downward through the punch.

[0003] For small-scale workshops, the current workshops use semi-automatic punching machines, which require manual intervention. When punching a circle of ventilation holes from the outside to the inside of the stainless steel round pipe opening, the operator needs to rotate the pipe body to the punching position for processing in turn, and generally holds the pipe body by hand to stabilize it during the punching process. This punching method is time-consuming and laborious, and has low efficiency.

[0004] Therefore, aiming at the semi-automatic punching machine used in the factory, we further improve it. Under the condition of controlling the cost, a punching fixture for stainless steel pipes is provided. By installing the pipe fitting through the clamping structure and rotating it for punching, the punching efficiency is improved, and the workload of operators can be reduced while the product quality is stable. Content of the Utility Model

[0005] The purpose of the utility model is to provide a punching fixture for stainless steel pipes, which improves the existing semi-automatic punching machine and solves the problems that the traditional punching method requires personnel to rotate the pipe body to the punching position for processing in turn, and generally holds the pipe body by hand to stabilize it during the punching process, which is time-consuming and laborious and has low efficiency.

[0006] To achieve the above purpose, the utility model provides the following technical scheme: a punching fixture for stainless steel pipes, including a fixed die base and a movable die base. The fixed die base is fixed on the workbench surface. The top of the fixed die base is slidably provided with a vertical punch. A fixed die core is horizontally arranged on the fixed die base along the direction perpendicular to the punch. A blanking hole matching the punch is arranged on the fixed die core along the movement direction of the punch;

[0007] The movable die base is arranged opposite to the fixed die base. The movable die core is rotatably connected to the movable die base through a bearing, and the movable die core and the fixed die core are distributed on the same horizontal axis. Templates distributed along the circumferential direction are arranged on the movable die core, and a positioning cavity for inserting the pipe fitting is formed between the movable die core and the templates. Spring ball plungers distributed along the circumferential direction are arranged on the movable die core;

[0008] The movable die base is slidably arranged on the workbench surface along the axial direction of the movable die core, and a translation driving cylinder for driving the horizontal sliding of the movable die base is arranged on the workbench surface. The translation driving cylinder is horizontally arranged along the sliding direction of the movable die base. A rotary driving motor for driving the movable die core to rotate around the horizontal axis of the movable die core is arranged on the movable die base, and the output end of the rotary driving motor is connected to the movable die core.

[0009] Preferably, the templates and the spring ball plungers are staggeredly distributed.

[0010] Preferably, the clamping plate is detachably installed on the inner side of the template through bolts.

[0011] Preferably, sliders are arranged at the bottom of the movable die base, and the sliders are slidably arranged on the slide rails embedded on the workbench surface;

[0012] And mounting holes are arranged on the workbench surface at intervals along the length direction of the slide rail, and the slide rail is installed at an adjustable position along the length direction through the mounting holes.

[0013] Preferably, the opposite ends of the movable die core and the fixed die core are both frustum-shaped.

[0014] Preferably, a waste belt conveyor is arranged at the bottom of the fixed die base corresponding to the lower part of the blanking hole.

[0015] Preferably, the blanking hole extends vertically downward.

[0016] The utility model has the following beneficial effects:

[0017] By arranging a clamping structure for stainless steel pipes composed of a fixed die base, a movable die base, a fixed die core and a movable die core, and further improving the existing semi-automatic punching machine, the product quality is more stable, the production efficiency is improved, the equipment can automatically feed and rotate for punching, and the operator only needs to load and unload the products, reducing the workload of the operators. Description of the Drawings

[0018] Figure 1 is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 is a right view of the utility model;

[0020] Figure 3 is a schematic diagram of the structure at the position of the movable die base of the utility model;

[0021] Figure 4 is a schematic diagram of the structure of the mounting holes on the workbench surface of the utility model.

[0022] In the figure: 1. Fixed die base; 11. Scrap belt conveyor; 2. Movable die base; 21. Slide block; 3. Workbench surface; 31. Slide rail; 32. Mounting hole; 4. Punch; 5. Fixed die core; 51. Blanking hole; 6. Movable die core; 61. Template; 611. Clamping plate; 62. Spring ball plunger; 7. Translation drive cylinder; 8. Rotary drive motor. Detailed implementation mode

[0023] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present invention.

[0024] As Figures 1-4 shown, the present invention provides a technical solution: a punching fixture for stainless steel pipes, including a fixed die base 1 and a movable die base 2. The fixed die base 1 is fixed on the workbench surface 3. The top of the fixed die base 1 is slidably provided with a vertically oriented punch 4. A fixed die core 5 is horizontally arranged on the fixed die base 1 along a direction perpendicular to the punch 4. A blanking hole 51 matching the punch 4 is arranged on the fixed die core 5 along the movement direction of the punch 4. The blanking hole 51 extends vertically downward. A scrap belt conveyor 11 is arranged at the bottom of the fixed die base 1 corresponding to the lower part of the blanking hole 51, which is convenient for handling waste materials.

[0025] The movable die base 2 is arranged opposite to the fixed die base 1. The movable die core 6 is rotatably connected to the movable die base 2 through a bearing, and the movable die core 6 and the fixed die core 5 are distributed on the same horizontal axis. The opposite ends of the movable die core 6 and the fixed die core 5 are both frustum-shaped, which is convenient for feeding. A template 61 distributed circumferentially is arranged on the movable die core 6, and a positioning cavity for inserting a pipe fitting is formed between the movable die core 6 and the template 61. The clamping plate 611 is detachably installed inside the template 61 through bolts, which can avoid the frequent contact and wear between the clamping plate 611 and the stainless steel pipe and is convenient for replacement after damage. Spring ball plungers 62 distributed circumferentially are arranged on the movable die core 6, and the template 61 and the spring ball plungers 62 are staggered to clamp the stainless steel pipe to be processed sleeved on the movable die core 6.

[0026] The movable die base 2 is slidably arranged on the workbench surface 3 along the axial direction of the movable die core 6. A slide block 21 is arranged at the bottom of the movable die base 2. The slide block 21 is slidably arranged on the slide rail 31 embedded in the workbench surface 3. Mounting holes 32 are arranged on the workbench surface 3 at intervals along the length direction of the slide rail 31. A screw can be arranged at the bottom of the slide rail 31 and inserted into the mounting hole 32 and locked by a nut for installation. The installation position of the slide rail 31 along the length direction can be adjusted through the mounting hole 32, so that the slide rail 31 can extend outwards to increase the length of the working area, which is convenient for processing pipes with longer lengths.

[0027] A translation drive cylinder 7 for driving the movable die holder 2 to slide horizontally is arranged on the workbench surface 3. The translation drive cylinder 7 is horizontally arranged along the sliding direction of the movable die holder 2. A rotary drive motor 8 for driving the movable die core 6 to rotate around the horizontal axis of the movable die core 6 is arranged on the movable die holder 2. The output end of the rotary drive motor 8 is connected to the movable die core 6.

[0028] During use, when the translation drive cylinder 7 is reset, the movable die holder 2 moves away from the fixed die holder 1 to provide a feeding space. Manually feed the pipe body into the positioning cavity for pipe fitting insertion formed by the movable die core 6 and the template 61. The pipe body is stably clamped by the template 61 and the spring ball head plunger 62. Then, the translation drive cylinder 7 drives the movable die holder 2 to drive the whole to move horizontally towards the fixed die holder 1, so that the other end of the pipe body is installed on the fixed die core 5 and enters the processing area below the punch 4. The punch 4 punches down the hole pattern once and resets upward once. The rotary drive motor 8 drives the movable die core 6 to rotate a set angle on the movable die holder 2. The movable die core 6 drives the pipe body clamped on it to rotate to the position for processing the hole pattern at another angle. The punch 4 continues to punch down and process the hole pattern and then resets. After a circle of ventilation holes is processed, the translation drive cylinder 7 is reset again, and the operator unloads the pipe body.

Claims

1. A punching fixture for stainless steel pipes, characterized in that: It includes a fixed die holder (1) and a movable die holder (2). The fixed die holder (1) is fixed on the workbench surface (3). The top of the fixed die holder (1) is slidably provided with a vertical punch (4). A fixed die core (5) is horizontally arranged on the fixed die holder (1) along the direction perpendicular to the punch (4). A blanking hole (51) matching the punch (4) is arranged on the fixed die core (5) along the moving direction of the punch (4). The movable die holder (2) is arranged opposite to the fixed die holder (1). The movable die core (6) is rotatably connected to the movable die holder (2) through a bearing. The movable die core (6) and the fixed die core (5) are distributed on the same horizontal axis. Templates (61) distributed circumferentially are arranged on the movable die core (6). A positioning cavity for inserting a pipe fitting is formed between the movable die core (6) and the templates (61). Spring ball plungers (62) distributed circumferentially are arranged on the movable die core (6). The movable die holder (2) is slidably arranged on the workbench surface (3) along the axial direction of the movable die core (6). A translation drive cylinder (7) for driving the horizontal sliding of the movable die holder (2) is arranged on the workbench surface (3). The translation drive cylinder (7) is horizontally arranged along the sliding direction of the movable die holder (2). A rotary drive motor (8) for driving the movable die core (6) to rotate around the horizontal axis of the movable die core (6) is arranged on the movable die holder (2). The output end of the rotary drive motor (8) is connected to the movable die core (6).

2. The punching fixture for stainless steel pipes according to claim 1, wherein: The templates (61) and the spring ball plungers (62) are staggeredly distributed.

3. A stainless steel pipe punching fixture according to claim 1, characterized in that: A clamping plate (611) is detachably installed on the inner side of the template (61) through bolts.

4. A stainless steel pipe punching fixture according to claim 1, characterized in that: Sliders (21) are arranged at the bottom of the movable die holder (2), and the sliders (21) are slidably arranged on the slide rails (31) embedded in the workbench surface (3). Installation holes (32) are arranged on the workbench surface (3) at intervals along the length direction of the slide rails (31). The slide rails (31) are installed at adjustable positions along the length direction through the installation holes (32).

5. A stainless steel pipe punching fixture according to claim 1, characterized in that: The opposite ends of the movable die core (6) and the fixed die core (5) are both frustum-shaped.

6. The punching fixture for stainless steel pipes according to claim 1, characterized in that: A waste belt conveyor (11) is arranged at the bottom of the fixed die holder (1) corresponding to the lower part of the blanking hole (51).

7. A stainless steel pipe punching fixture according to claim 1, characterized in that: The blanking hole (51) extends vertically downward.