Bucket screen air repair welding auxiliary support

By designing the auxiliary support for air replenishment of the bucket screen, the fixing and angle adjustment of the welding gun is achieved using components such as fixtures and lifting plates, the stability and efficiency problems of artificially lifting the welding gun in air replenishment of the bucket screen are solved, and stable linear welding and efficient welding are achieved.

CN223160331UActive Publication Date: 2025-07-29BEIJING URBAN CONSTR SIXTH GRP
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Patent Information

Application Number
CN202422397617.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-30
Publication Date
2025-07-29
Estimated Expiration
2034-09-30

AI Technical Summary

Technical Problem

In the prior art, manual handheld welding torch is required during the air re-welding process of bucket screens, which is laborious for long-term support and difficult to ensure stability, resulting in prone to deviations in welding and low efficiency.

Method used

A bucket screen air rewelding auxiliary bracket is designed, which is installed on the climbing car through clamps, combined with lifting plates, rotating shafts, locking components and clamping components to achieve fixing and angle adjustment of the welding gun, and automatically complete linear welding.

Benefits of technology

It realizes stable linear welding on the climbing car, reduces manual lifting, improves welding efficiency and stability, and is convenient to operate.

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Abstract

The utility model relates to a bucket screen air repair welding auxiliary support, and relates to the field of bucket screen installation. The device comprises a fixing plate mounted on a ladder truck through two clamps, and base blocks are fixedly connected to the two sides of the bottom of the fixing plate. The fixing plate can be installed on a fence of the ladder truck through the clamp, then the welding gun is fixedly installed on the moving seat through the clamping assembly, the ladder truck works to enable the fence to be lifted to the proper height, if angular deviation exists, a user lifts the U-shaped frame, the lifting plate rotates with the rotating shaft rod as the axis, and after the angle is adjusted to be proper, the welding gun is fixed to the moving seat. Rotation of the lifting plate is locked and limited through the locking assembly, then the lifting driving assembly is operated to enable the lifting plate to ascend, the welding gun on the moving base makes contact with the weld joint, the pull rod is slowly pulled to enable the moving base to slide on the top of the lifting plate, the welding gun in the working state can conduct linear welding on the weld joint, and the welding gun does not need to be manually lifted.
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Description

Technical Field

[0001] This application relates to the field of bucket screen installation, and particularly to an auxiliary bracket for in-air repair welding of a bucket screen. Background Art

[0002] In the early stage of the bucket screen, the measurement and review of 9 lifting points on the roof steel grid and the processed lifting platform have been carried out, and the on-site steel structure platform has been pre-assembled. Considering the position errors of the civil steel structure lifting points and the deformation errors of the steel structure after hoisting, only 5 out of the 9 lifting points are fixed and welded at present. After the others are hoisted by the crane, on-site debugging, docking and welding are carried out. The hoisting debugging and welding time need to be completed within one day. After the crane is unloaded and erected, an aerial work platform needs to carry out repair welding. During the repair welding process, workers need to stand in the aerial work platform and hold the welding torch by hand for operation. It is quite laborious to hold for a long time, the stability is difficult to guarantee, and the welding is prone to be crooked. Therefore, we propose an auxiliary bracket for in-air repair welding of a bucket screen, which is installed on the guardrail of the aerial work platform, can adjust the welding height and angle within a certain range, and achieve stable straight-line welding, with convenient operation and improved welding efficiency. Content of the Utility Model

[0003] In order to solve the existing technical problems, this application provides an auxiliary bracket for in-air repair welding of a bucket screen.

[0004] An auxiliary bracket for in-air repair welding of a bucket screen provided by this application adopts the following technical solution: An auxiliary bracket for in-air repair welding of a bucket screen includes a fixing plate installed on an aerial work platform through two clamps. Both sides of the bottom of the fixing plate are fixedly connected with base blocks. A rotating shaft rod is rotatably connected between the two base blocks. The surface of the rotating shaft rod is fixedly connected with a movable plate. Above the movable plate, there is a lifting plate located above the fixing plate. A lifting drive assembly is arranged between the movable plate and the lifting plate. A locking assembly is arranged between the rotating shaft rod and the left base block. The top of the lifting plate is fixedly connected with a U-shaped frame. A movable seat is slidably connected to the top of the lifting plate. A clamping assembly is arranged above the movable seat.

[0005] By adopting the above technical solution, the fixed plate is installed on the railing of the aerial work platform through a fixture. Then, the welding torch is fixedly installed on the moving seat through the clamping component. When the aerial work platform operates, the guardrail is raised to a suitable height. Then, if there is an angular deviation, the user lifts the U-shaped frame, causing the lifting plate to rotate around the rotating shaft rod. After the angle is adjusted appropriately, the rotation of the lifting plate is locked and restricted through the locking component. Then, the lifting drive component is operated to raise the lifting plate, so that the welding torch on the moving seat contacts the weld. By slowly pulling the pull rod, the moving seat slides on the top of the lifting plate, and the welding torch in the working state can perform linear welding on the weld. Without manual lifting of the welding torch, it can be installed on the railing of the aerial work platform, and the welding height and angle can be adjusted within a certain range, and stable linear welding can be achieved. The operation is convenient, and the welding efficiency is improved.

[0006] Preferably, the lifting drive component includes a threaded column fixedly connected to the bottom of the lifting plate. The bottom of the threaded column penetrates to the bottom of the movable plate, and a rotatable threaded sleeve is installed at the bottom of the movable plate. The threaded sleeve is threadedly connected to the surface of the threaded column.

[0007] Preferably, four toggle rods are fixedly connected to the surface of the threaded sleeve in a circular array.

[0008] By adopting the above technical solution, through the setting of the toggle rods, a force application point can be provided for the user to rotate the threaded sleeve, which provides convenience for the user to operate the rotation of the threaded sleeve.

[0009] Preferably, a universal ball seat is fixedly installed on one side of the bottom of the moving seat, and a rotating ball inside the universal ball seat is fixedly connected to the pull rod.

[0010] Preferably, a T-shaped slideway is fixedly connected to the top of the lifting plate, and the moving seat is slidably connected to the surface of the T-shaped slideway.

[0011] By adopting the above technical solution, through the setting, during the sliding process of the moving seat, it will slide on the surface, which can limit and guide the sliding of the moving seat, avoiding deviation during the movement of the moving seat and improving the stability of the movement of the moving seat.

[0012] Preferably, the clamping component includes a clamping groove opened on the front side of the moving seat. A clamping block is slidably connected to the top of the moving seat. A U-shaped rod is fixedly connected to the rear side of the clamping block. A threaded sleeve block is fixedly connected to the rear side of the top of the moving seat. A threaded rod is threadedly connected to the inner cavity of the threaded sleeve block. The front end of the threaded rod is rotatably connected to the U-shaped rod.

[0013] Preferably, two symmetrical fixed rails are fixedly connected to the top of the moving seat, and the clamping block is slidably connected to the surface of the two fixed rails.

[0014] In summary, the present application includes at least one of the following beneficial technical effects:

[0015] 1. The utility model installs the fixed plate on the fence of the aerial platform by a clamp, and then fixes the welding gun on the mobile seat by a clamping assembly. The aerial platform is working to raise the guardrail to a suitable height. Then, if there is an angle deviation, the user lifts the U-shaped frame to make the lifting plate rotate with the rotating shaft as the axis. After the angle is adjusted to a suitable level, the rotation of the lifting plate is restricted by the locking assembly. Then, the lifting drive assembly is operated to raise the lifting plate so that the welding gun on the mobile seat contacts the weld. By slowly pulling the pull rod, the mobile seat slides on the top of the lifting plate. The welding gun in the working state can perform straight welding on the weld. There is no need to manually lift the welding gun. It can be installed on the guardrail of the aerial platform, and the welding height and angle can be adjusted within a certain range, and stable straight line welding can be achieved. The operation is convenient and the welding efficiency is improved.

[0016] 2. The utility model provides a T-shaped slideway, and the movable seat slides on the surface of the T-shaped slideway during the sliding process, which can limit and guide the sliding of the movable seat, avoid deviation during the movement of the movable seat, and improve the stability of the movement of the movable seat.

[0017] 3. The utility model can provide a force application point for the user to rotate the threaded sleeve through the setting of the toggle rod, which makes it convenient for the user to operate the threaded sleeve to rotate. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The drawings that constitute part of this application are used to provide a further understanding of this application and make other features, objects and advantages of this application more apparent. The illustrative embodiment drawings of this application and their descriptions are used to explain this application and do not constitute an improper limitation of this application. In the drawings:

[0019] Figure 1 It is a schematic structural diagram of the utility model.

[0020] Figure 2 It is a three-dimensional schematic diagram of the auxiliary bracket structure of the utility model.

[0021] Figure 3 It is a three-dimensional schematic diagram of the movable seat and the lifting plate of the utility model.

[0022] Figure 4 It is a three-dimensional schematic diagram of the movable seat and the clamping assembly of the utility model.

[0023] Description of the reference numerals in the drawings: 1, aerial work platform; 2, fixture; 3, fixing plate; 4, base block; 5, rotating shaft rod; 6, movable plate; 7, lifting plate; 8, lifting drive assembly; 81, threaded column; 82, threaded sleeve; 83, toggle rod; 9, locking assembly; 10, U-shaped frame; 11, moving seat; 12, clamping assembly; 121, clamping groove; 122, fixed rail; 123, clamping block; 124, U-shaped rod; 125, threaded sleeve block; 126, threaded rod; 13, universal ball seat; 14, pull rod; 15, T-shaped slideway. Detailed implementation manners

[0024] In order to enable those skilled in the art to better understand the solutions of this application, the technical solutions in the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings in the embodiments of this application. Obviously, the described embodiments are only a part of the embodiments of this application, rather than all the embodiments. Based on the embodiments in this application, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of this application.

[0025] It should be noted that the terms "first", "second", etc. in the description and claims of this application and the above-mentioned drawings are used to distinguish similar objects, and do not necessarily have to be used to describe a specific order or sequence. It should be understood that such data can be interchanged under appropriate circumstances so as to describe the embodiments of this application here. In addition, the terms "including" and "having" and any variations thereof are intended to cover non-exclusive inclusion. For example, a process, method, system, product or device including a series of steps or units does not necessarily have to be limited to those steps or units clearly listed, but may include other steps or units not clearly listed or inherent to these processes, methods, products or devices.

[0026] In this application, the orientation or positional relationship indicated by the terms "upper", "lower", "left", "right", "front", "rear", "top", "bottom", "inner", "outer", "middle", "vertical", "horizontal", "lateral", "longitudinal", etc. is based on the orientation or positional relationship shown in the drawings. These terms are mainly used to better describe this application and its embodiments, and are not used to limit that the indicated devices, elements or components must have a specific orientation, or be constructed and operated in a specific orientation.

[0027] Moreover, in addition to being able to represent the orientation or positional relationship, some of the above terms may also be used to represent other meanings. For example, the term "upper" may also be used to represent a certain attachment relationship or connection relationship in some cases. For those of ordinary skill in the art, the specific meanings of these terms in this application can be understood according to specific circumstances.

[0028] In addition, the term "plural" shall mean two or more than two.

[0029] It should be noted that, without conflict, the embodiments in this application and the features in the embodiments can be combined with each other. The following will detail this application with reference to the drawings and in combination with the embodiments.

[0030] Embodiment 1:

[0031] Combined with Figures 1 - 4 , this embodiment of the present application discloses an auxiliary bracket for in-air repair welding of a bucket screen, including a fixing plate 3 installed on an aerial work platform 1 through two clamps 2. Both sides of the bottom of the fixing plate 3 are fixedly connected with base blocks 4. A rotating shaft rod 5 is rotatably connected between the two base blocks 4. The surface of the rotating shaft rod 5 is fixedly connected with a movable plate 6. Above the movable plate 6, there is a lifting plate 7 located above the fixing plate 3. An elevating drive assembly 8 is arranged between the movable plate 6 and the lifting plate 7. A locking assembly 9 is arranged between the rotating shaft rod 5 and the left base block 4. The top of the lifting plate 7 is fixedly connected with a U-shaped frame 10. A movable seat 11 is slidably connected to the top of the lifting plate 7. Above the movable seat 11, there is a clamping assembly 12. The clamping assembly 12 includes a clamping groove 121 opened on the front side of the movable seat 11. A clamping block 123 is slidably connected to the top of the movable seat 11. The rear side of the clamping block 123 is fixedly connected with a U-shaped rod 124. The rear side of the top of the movable seat 11 is fixedly connected with a threaded sleeve block 125. A threaded rod 126 is threadedly connected to the inner cavity of the threaded sleeve block 125. The front end of the threaded rod 126 is rotatably connected to the U-shaped rod 124. Two symmetrical fixed rails 122 are fixedly connected to the top of the movable seat 11. The clamping block 123 is slidably connected to the surfaces of the two fixed rails 122. A universal ball seat 13 is fixedly installed on one side of the bottom of the movable seat 11. The rotating ball inside the universal ball seat 13 is fixedly connected with a pull rod 14. The top of the lifting plate 7 is fixedly connected with a T-shaped slideway 15. The movable seat 11 is slidably connected to the surface of the T-shaped slideway 15. Through the setting of the T-shaped slideway 15, the movable seat 11 will slide on the surface of the T-shaped slideway 15 during the sliding process, which can limit and guide the sliding of the movable seat 11, avoid the deviation of the movable seat 11 during the movement process, and improve the stability of the movement of the movable seat 11.

[0032] Embodiment 2:

[0033] Combined with Figure 1 and Figure 2, the lifting drive assembly 8 includes a threaded post 81 fixedly connected to the bottom of the lifting plate 7. The bottom of the threaded post 81 penetrates to the bottom of the movable plate 6. A rotatable threaded sleeve 82 is installed at the bottom of the movable plate 6. The threaded sleeve 82 is threadedly connected to the surface of the threaded post 81. Four toggle rods 83 are fixedly connected in a circular array on the surface of the threaded sleeve 82. Through the arrangement of the toggle rods 83, a force application point can be provided for the user to rotate the threaded sleeve 82, which provides convenience for the user to operate the rotation of the threaded sleeve 82.

[0034] Working principle: When the utility model is in use, the user installs the fixed plate 3 on the railing of the aerial work platform 1 through the clamp 2. Then, the welding torch is inserted into the inner cavity of the clamping groove 121 from below the movable seat 11, so that the welding head is exposed above the movable seat 11. Then, the threaded rod 126 is operated to rotate. Due to the cooperation of the threaded sleeve block 125 and the thread, the threaded rod 126 moves backward and rotates, thereby driving the clamping block 123 to slide on the surface of the fixed rail 122 to clamp the welding torch. The butterfly welding torch is fixedly installed on the movable seat 11. When the aerial work platform 1 works, the guardrail is raised to a suitable height. Then, if there is an angular deviation, the user lifts the U-shaped frame 10. The U-shaped frame 10 drives the movable plate 6, the lifting plate 7 and the lifting drive assembly 8 to rotate around the rotating shaft rod 5. After the angle is adjusted appropriately, the fastening bolt on the locking assembly 9 is tightened so that the fastening bolt abuts against the surface of the rotating shaft rod 5 to limit the rotation of the rotating shaft rod 5, thereby locking the angle of the lifting plate 7 at this time. Then, the toggle rod 83 is operated to rotate the threaded sleeve 82. Due to the cooperation of the threaded post 81 and the thread, the threaded post 81 rises to make the lifting plate 7 rise, so that the welding torch on the movable seat 11 contacts the weld. By slowly pulling the pull rod 14, the pull rod 14 drives the movable seat 11 to slide on the top of the lifting plate 7 through the universal ball seat 13, and the welding torch in the working state can perform linear welding on the weld without manual lifting of the welding torch.

[0035] In summary: For this auxiliary bracket for repairing and welding in the air of the bucket screen, the fixed plate 3 is installed on the railing of the aerial work platform 1 through the clamp 2. Then, the welding torch is fixedly installed on the movable seat 11 through the clamping assembly 12. When the aerial work platform 1 works, the guardrail is raised to a suitable height. Then, if there is an angular deviation, the user lifts the U-shaped frame 10 to make the lifting plate 7 rotate around the rotating shaft rod 5. After the angle is adjusted appropriately, the rotation of the lifting plate 7 is locked and restricted by the locking assembly 9. Then, the lifting drive assembly 8 is operated to make the lifting plate 7 rise, so that the welding torch on the movable seat 11 contacts the weld. By slowly pulling the pull rod 14, the movable seat 11 slides on the top of the lifting plate 7, and the welding torch in the working state can perform linear welding on the weld. Without manual lifting of the welding torch, it can be installed on the railing of the aerial work platform, and can adjust the welding height and angle within a certain range, and achieve stable linear welding, with convenient operation and improved welding efficiency.

[0036] The above are only the preferred embodiments of the present application and are not intended to limit the present application. For those skilled in the art, various changes and modifications can be made to the present application. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included within the protection scope of the present application.

Claims

1. An auxiliary bracket for in-air repair welding of a bucket screen, characterized in that: It includes a fixed plate (3) installed on an aerial work platform (1) through two clamps (2). Both sides of the bottom of the fixed plate (3) are fixedly connected with base blocks (4). A rotating shaft rod (5) is rotatably connected between the two base blocks (4). The surface of the rotating shaft rod (5) is fixedly connected with a movable plate (6). Above the movable plate (6), there is a lifting plate (7) located above the fixed plate (3). An elevating drive assembly (8) is arranged between the movable plate (6) and the lifting plate (7). A locking assembly (9) is arranged between the rotating shaft rod (5) and the left base block (4). The top of the lifting plate (7) is fixedly connected with a U-shaped frame (10). The top of the lifting plate (7) is slidably connected with a moving seat (11). Above the moving seat (11), there is a clamping assembly (12).

2. The auxiliary bracket for in-air repair welding of a bucket screen according to claim 1, characterized in that: The elevating drive assembly (8) includes a threaded column (81) fixedly connected to the bottom of the lifting plate (7). The bottom of the threaded column (81) penetrates to the bottom of the movable plate (6). A rotatable threaded sleeve (82) is installed at the bottom of the movable plate (6). The threaded sleeve (82) is threadedly connected to the surface of the threaded column (81).

3. The auxiliary bracket for in-air repair welding of a bucket screen according to claim 2, characterized in that: Four toggle rods (83) are fixedly connected in a circular array on the surface of the threaded sleeve (82).

4. The auxiliary bracket for in-air repair welding of a bucket screen according to claim 3, wherein: One side of the bottom of the moving seat (11) is fixedly installed with a universal ball seat (13). The rotating ball inside the universal ball seat (13) is fixedly connected with a pull rod (14).

5. The auxiliary support for in-air repair welding of a bucket screen according to claim 4, characterized in that: The top of the lifting plate (7) is fixedly connected with a T-shaped slideway (15). The moving seat (11) is slidably connected to the surface of the T-shaped slideway (15).

6. The auxiliary bracket for in-air repair welding of a bucket screen according to claim 5, characterized in that: The clamping assembly (12) includes a clamping groove (121) opened on the front side of the moving seat (11). A clamping block (123) is slidably connected to the top of the moving seat (11). The rear side of the clamping block (123) is fixedly connected with a U-shaped rod (124). The rear side of the top of the moving seat (11) is fixedly connected with a threaded sleeve block (125). The inner cavity of the threaded sleeve block (125) is threadedly connected with a threaded rod (126). The front end of the threaded rod (126) is rotatably connected with the U-shaped rod (124).

7. The auxiliary bracket for in-air repair welding of a bucket screen according to claim 6, characterized in that: Two symmetric fixed rails (122) are fixedly connected to the top of the moving seat (11). The clamping block (123) is slidably connected to the surface of the two fixed rails (122).