Aluminum profile plane polishing device
Through the design of conveyor belt conveying and downcoming mechanism, the problem of insufficient automation of aluminum profile grinding is solved, and efficient and automated grinding effect is achieved, ensuring smooth surface of aluminum profile and extending the service life of the equipment.
Patent Information
- Application Number
- CN202421460731.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-24
- Publication Date
- 2025-07-29
- Estimated Expiration
- 2034-06-24
AI Technical Summary
The existing aluminum profile grinding device is insufficiently automated, making it difficult to ensure the grinding quality, and the cutter is prone to damage the profile.
A flat grinding device for aluminum profiles is designed, and a conveyor belt is used to convey aluminum profiles, and a downcoming mechanism composed of a pressing roller unit and a scraper arranged front and back is ensured that the profile is consistent with the grinding surface, and a scraper is used to clean the protrusions of the end surface of the profile, and combined with an automated grinding mechanism to improve grinding efficiency and quality.
It achieves a high degree of automation of aluminum profile grinding, reduces profile offset, extends the life of the grinding mechanism, and improves grinding quality and efficiency.
Smart Images

Figure CN223160640U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of metal profile grinding equipment, in particular to a plane grinding device for aluminum profiles. Background Technique
[0002] During the production process of aluminum profiles, some burrs will be generated. If not dealt with in time, it will affect the appearance and quality of the products. Grinding the burrs can make the surface of the aluminum profiles smoother, reduce the risk of scratching and stabbing, and at the same time improve the aesthetics and texture of the products. In addition, grinding the burrs also helps to improve the corrosion resistance of the aluminum profiles and extend their service life. Therefore, grinding the burrs is an essential step in the production process of aluminum profiles.
[0003] CN208391748U discloses a grinding device for grinding aluminum profiles, which includes a frame and a cross beam arranged above the frame. A plurality of rollers are rotatably installed in the frame in sequence along its length direction. A hinge seat, a grinding device and a driving device are arranged on the cross beam in sequence from left to right. The hinge seat is arranged on the bottom surface of the cross beam. The cutter is arranged obliquely downward to the left, and the other end of the cutter is a blade. A tension spring is arranged between the cutter and the cross beam. One end of the tension spring is fixed on the cutter, and the other end of the tension spring is fixed on the bottom of the cross beam. In order to avoid the particles on the grinding surface from wearing the grinding disc, a cutter is arranged at the front end of the grinding disc of this grinding device, so as to remove the particles on the upper end surface of the aluminum profile first and reduce the loss of the grinding disc. However, it can be seen from its specification that this device still requires a lot of manual intervention, is difficult to maintain positioning grinding, and the cutter and the grinding head are lifted and lowered synchronously, so it is easy to cause the problem that the cutter damages the aluminum profile for the second time.
[0004] Based on this, the technical problem to be solved in this case is: how to solve the problems of insufficient automation degree of aluminum profile grinding and difficulty in ensuring grinding quality. Utility Model Content
[0005] To solve the above technical problems, the utility model provides a plane grinding device for aluminum profiles, which has a high degree of automation and can reduce the deviation of the aluminum profiles during grinding, thereby improving the grinding quality.
[0006] The technical solution of the utility model is as follows:
[0007] A plane grinding device for aluminum profiles includes a frame, a conveyor belt arranged on the frame for conveying aluminum profiles, a grinding mechanism for grinding the upper end surface of the aluminum profiles, and a pressing mechanism for pressing against the upper end surface of the aluminum profiles. The pressing mechanism includes a first pressing roller unit and a second pressing roller unit arranged front and back along the feeding direction of the conveyor belt; the grinding mechanism is arranged between the first pressing roller unit and the second pressing roller unit; a scraper for cutting off the raised particles on the upper end surface of the aluminum profiles is arranged on the first pressing roller unit.
[0008] At least one of the technical solutions in the above technical solutions of the present utility model has the following advantages or beneficial effects:
[0009] The aluminum profiles are continuously input by the conveyor belt in the present utility model, with high automation degree, improving the grinding efficiency and being suitable for mass production work. At the same time, the first roller unit and the second roller unit arranged before and after the pressing mechanism are used to ensure that the upper end surface of the aluminum profile is consistent with the grinding surface of the grinding mechanism. Further, the aluminum profile first passes through the scraper on the first roller unit of the pressing mechanism to clean the particle protrusions on the upper end surface of the aluminum profile, thereby prolonging the service life of the grinding mechanism. Description of the Drawings
[0010] Figure 1 It is a three-dimensional view of Embodiment 1 of the present utility model;
[0011] Figure 2 It is an internal structure display view of Embodiment 1 of the present utility model;
[0012] Figure 3 It is a front view of Embodiment 1 of the present utility model;
[0013] Figure 4 It is of Embodiment 1 of the present utility model Figure 1 Partial schematic view of Area A. Specific Embodiments
[0014] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present utility model.
[0015] Embodiment 1
[0016] Please refer to Figures 1 to 4 , an aluminum profile planar grinding device, including a frame 1, a conveyor belt 2 arranged on the frame 1 for conveying aluminum profiles, a grinding mechanism 3 for grinding the upper end surface of the aluminum profiles, and a pressing mechanism 4 for pressing against the upper end surface of the aluminum profiles. The pressing mechanism 4 includes a first roller unit 41 and a second roller unit 42 arranged before and after along the feeding direction of the conveyor belt 2; the grinding mechanism 3 is arranged between the first roller unit 41 and the second roller unit 42; a scraper 5 for removing the raised particles on the upper end surface of the aluminum profiles is provided on the first roller unit 41.
[0017] In this embodiment, aluminum profiles are continuously input through the conveyor belt 2, with a high degree of automation, which improves the grinding efficiency and is suitable for large-scale production work; at the same time, the first pressing roller unit 41 and the second pressing roller unit 42 arranged in front and behind the pressing mechanism 4 are used to confirm that the upper end surface of the aluminum profile is consistent with the grinding surface of the grinding mechanism 3. Furthermore, the profile first passes through the scraper 5 on the first pressing roller unit 41 of the pressing mechanism 4 to clean the particle protrusions on the upper end surface of the aluminum profile, thereby extending the service life of the grinding mechanism 3.
[0018] In this embodiment, specifically, the first pressing roller unit 41 includes a first lifting module 411 arranged on the frame 1, a first fixed plate 412 arranged on the movable end of the first lifting module 411, a first pressing plate 413 elastically connected to the first fixed plate 412 by a spring, and a first pressing roller 414 arranged on the first pressing plate 413; the scraper 5 is arranged on the first pressing plate 413 and the cutting surface of the scraper 5 is arranged obliquely to the upper end surface of the aluminum profile.
[0019] Preferably, the vertical distance between the blade tip of the scraper 5 and the upper end surface of the aluminum profile is 0 to 3 mm. In this embodiment, it is further preferred that the vertical distance between the blade tip of the scraper 5 and the upper end surface of the aluminum profile is 1 mm. The above design can avoid the scraper 5 from damaging the aluminum profile secondary while removing the particle protrusions on the upper end surface of the aluminum profile. When the blade tip of the scraper 5 is in full contact with the upper end surface of the aluminum profile, the aluminum profile will not be easily damaged due to the action of the spring. Of course, the spring should have a large yield strength and the number is not limited, so as to prevent it from deviating with the conveying direction of the aluminum profile.
[0020] In this embodiment, more specifically, the second pressure roller unit 42 includes a second lifting module 421 arranged on the frame 1, a second fixed plate 422 arranged on the movable end of the second lifting module 421, a second pressure plate 423 elastically connected to the second fixed plate 422 by a spring, and a second pressure roller 424 arranged on the second pressure plate 423.
[0021] Under the above design, the first pressing roller unit 41 and the second pressing roller unit 42 both press the upper end surface of the aluminum profile through the corresponding pressing rollers, which can reduce the degree of up and down jumping of the aluminum profile during grinding, thereby improving the grinding quality.
[0022] In this embodiment, the first lifting module 411 and the second lifting module 421 are both handwheel adjustment devices. The staff can adjust the first fixed plate 412 or the second fixed plate 422 up and down by adjusting the handwheel, thereby adjusting its height according to the actual size of the processed aluminum profile.
[0023] As a preference of this embodiment, a closed shell 11 is provided on the frame 1; the polishing mechanism 3 is located in the closed shell 11 and is used for polishing the upper end surface of the aluminum profile.
[0024] In this embodiment, it should be noted that the lower end of the closed shell 11 should be able to allow the aluminum profile to pass through, and in this embodiment, the front side panel 111 of the closed shell 11 is detachable to facilitate staff to replace or repair the device.
[0025] As a further preference of this embodiment, a dust cleaning mechanism 6 is further included. The dust cleaning mechanism 6 is arranged on the closed shell 11 and is used to suck the metal waste generated by grinding to an external collection device.
[0026] Under the above-mentioned preferred embodiment, the metal scraps generated by the grinding mechanism 3 in the closed shell 11 will be directly sucked out by the cleaning mechanism 6 to avoid the metal scraps from contaminating the working environment.
[0027] As a further preference of this embodiment, a grinding platform 12 is provided on the frame 1; the grinding platform 12 is located directly below the grinding mechanism 3 and is used to support the aluminum profile.
[0028] In this embodiment, it should be noted that the conveyor belt 2 used in this embodiment is a Teflon conveyor belt. In actual application, the polishing platform 12 is located inside the conveyor belt and close to its upper surface. Therefore, the polishing platform 12 can play a certain supporting role during polishing, avoiding the aluminum profile from jumping up and down during the polishing process and affecting the polishing quality.
[0029] In this embodiment, a guide mechanism 7 is preferably further included. It should be noted that the grinding mechanism 3 includes two grinding rollers 31 arranged side by side, and the guide mechanism 7 includes five limiting units 71; two limiting units 71 are provided on one side of the grinding roller 31, and one limiting unit 71 is provided between the two grinding rollers 31; the limiting unit 71 is composed of an adjustment frame 711 and a pair of guide rollers 712; the adjustment frame 711 is provided with a longitudinal groove and a transverse groove; the adjustment frame 711 is connected to the frame 1 via external fasteners; the guide rollers 712 are connected to the transverse groove via external fasteners, and the pair of guide rollers 712 are used to limit the left and right deviation of the aluminum profile. The above design can prevent the aluminum profile from deviating left and right, specifically by a pair of guide rollers 712 contacting the two side surfaces of the aluminum profile respectively. Multiple limiting units 71 can ensure that the aluminum profile maintains a straight conveying direction. Of course, the number and arrangement of the limiting units 71 in this embodiment are determined for the two grinding rollers 31, and can also be selected in other embodiments. In addition, under the action of the adjustment frame 711, the position and distance of the pair of guide rollers 712 can be adjusted according to the size of the aluminum profile.
[0030] Although embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present utility model. The scope of the present utility model is defined by the claims and their equivalents.
Claims
1. An aluminum profile planar grinding device, comprising a frame, a conveyor belt arranged on the frame for conveying aluminum profiles, a grinding mechanism for grinding the upper end surface of the aluminum profiles, and a pressing mechanism for approaching the upper end surface of the aluminum profiles, characterized in that, The pressing mechanism includes a first pressing roller unit and a second pressing roller unit arranged front and back along the feeding direction of the conveyor belt; the grinding mechanism is disposed between the first pressing roller unit and the second pressing roller unit; a scraper for removing the protruding particles on the upper end surface of the aluminum profile is provided on the first pressing roller unit; a closed housing is provided on the frame; the grinding mechanism is located inside the closed housing and is used for grinding the upper end surface of the aluminum profile.
2. The aluminum profile planar grinding device according to claim 1, wherein The first pressing roller unit includes a first lifting module arranged on the frame, a first fixing plate arranged on the movable end of the first lifting module, a first pressing plate elastically connected to the first fixing plate by a spring, and a first pressing roller arranged on the first pressing plate; the scraper is arranged on the first pressing plate and the cutting surface of the scraper is inclined to the upper end surface of the aluminum profile.
3. The aluminum profile planar grinding device according to claim 1, characterized in that, The vertical distance between the blade tip of the scraper and the upper end surface of the aluminum profile is 0 - 3 mm.
4. The aluminum profile planar grinding device according to claim 1, characterized in that, The second pressing roller unit includes a second lifting module arranged on the frame, a second fixing plate arranged on the movable end of the second lifting module, a second pressing plate elastically connected to the second fixing plate by a spring, and a second pressing roller arranged on the second pressing plate.
5. The aluminum profile planar grinding device according to claim 1, characterized in that, It further includes a dust cleaning mechanism, which is arranged on the closed housing and is used for sucking the metal waste chips generated by grinding to an external collecting device.
6. The aluminum profile planar grinding device according to claim 1, characterized in that, A grinding platform is provided on the frame; the grinding platform is located directly below the grinding mechanism and is used for supporting the aluminum profile.
7. The aluminum profile planar grinding device according to claim 1, characterized in that, It further includes a guiding mechanism, which includes a plurality of limiting units; at least one limiting unit is provided on both sides of the grinding mechanism; the limiting unit is composed of an adjusting frame and a pair of guiding rollers; longitudinal grooves and transverse grooves are provided on the adjusting frame; the adjusting frame is connected to the frame by an external fastener; the guiding rollers are connected to the transverse grooves by an external fastener, and the pair of guiding rollers are used for restricting the left - right deviation of the aluminum profile.
Citation Information
Patent Citations
A grinding device for polishing aluminium alloy
CN208391748U