Membrane center tapping machine

By designing a diaphragm center hole machine, using the combination of telescopic cylinders and infrared sensors, the precise positioning and efficient drilling of the diaphragm are achieved, solving the problems of poor position consistency, low efficiency and insufficient safety in the prior art, and improving processing efficiency and safety.

CN223161028UActive Publication Date: 2025-07-29EMERSON PROCESS MANAGEMENT TIANJIN VALVES
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Patent Information

Application Number
CN202421692704.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-17
Publication Date
2025-07-29
Estimated Expiration
2034-07-17

AI Technical Summary

Technical Problem

The existing diaphragm opening methods have problems such as poor position consistency, low efficiency, many burrs, and deformation or scratches of the parts to be processed.

Method used

A diaphragm center hole opening machine is designed, which adopts support frame, workbench, protective components, placement seat, mounting seat, positioning mechanism, drive motor and hole opening tool. Through the combination of telescopic cylinders, mobile boards, linear guide rails, guide rods, connecting blocks, fixed blocks, connecting boards and positioning boards, the precise positioning and efficient drilling of the diaphragm are achieved, and infrared sensors are equipped to prevent safety accidents.

Benefits of technology

It improves the position consistency and efficiency of the opening of the diaphragm, reduces burrs, avoids deformation and scratches of the parts to be processed, and ensures the safety of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

A diaphragm center tapping machine is characterized in that the diaphragm center tapping machine comprises a supporting frame, a workbench, a protection assembly, a placing base, a mounting base, a positioning mechanism, a driving motor and a tapping cutter, the workbench is fixedly mounted on the supporting frame, the protection assembly is mounted on the periphery of the workbench, the placing base is connected to the workbench, and the positioning mechanism is arranged on the placing base. A positioning plate is arranged on the workbench, a placing seat is arranged on the workbench, a mounting seat is fixed on the workbench and positioned beside the placing seat through bolts, the mounting seat is connected with a driving motor through a positioning mechanism, and an output end of the driving motor is connected with a trepanning cutter. The positioning plate is controlled to move downwards to press and position a workpiece to be machined through a telescopic cylinder, and the driving motor is controlled to move downwards to perform trepanning; the overall structure is simple, operation is convenient, machining efficiency is improved, and practicability is high; the infrared sensors are installed at the two ends of the opening of the protective cover installed on the workbench, when it is detected that an object stretches into the workbench, the infrared sensors transmit information signals, the controller is additionally arranged to control equipment to stop working, and installation accidents are avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of equipment for opening holes in diaphragms, in particular to a central hole-opening machine for diaphragms. Background Art

[0002] In the prior art, holes in diaphragms are opened by means of a hammer or manual stamping. The method of using a hammer to open holes, which is an early method, has problems such as poor consistency in the punching positions of the diaphragms and low efficiency. Now, most use the manual stamping method to open holes, and this method has at least the following two problems. First, stamping to open holes will result in more burrs at the hole-opening positions. Second, stamping to open holes will cause the workpieces to be processed to deform or be scratched on their surfaces.

[0003] Therefore, the utility model designs a central hole-opening machine for diaphragms to solve the above problems. Summary of the Utility Model

[0004] According to the above existing technical problems, the utility model provides a central hole-opening machine for diaphragms, which is characterized by including a support frame, a workbench, a protection component, a placement seat, a mounting seat, a positioning mechanism, a driving motor, and a hole-opening knife. The workbench is fixedly installed on the support frame, a protection component is arranged on the periphery of the workbench, the placement seat is connected to the workbench, the mounting seat is fixedly installed on the workbench beside the placement seat by bolts, the mounting seat is connected to the driving motor through the positioning mechanism, and the output end of the driving motor is connected to the hole-opening knife.

[0005] The positioning mechanism is composed of a telescopic cylinder, a moving plate, a linear guide rail, a guide rod, a connecting block, a fixed block, a connecting plate, and a positioning plate. The telescopic cylinder is fixedly installed on the mounting seat, the telescopic end of the telescopic cylinder is connected to the moving plate, one end of the moving plate is slidably connected to the linear guide rail, the linear guide rail is fixedly installed on the mounting seat by bolts, connecting blocks are arranged in the guide holes provided at both ends of the moving plate, the connecting blocks are connected to the upper ends of the guide rods, the lower ends of the guide rods are fixedly connected to the fixed block, the fixed block is installed on the connecting plate, and the positioning plate is fixedly installed below the connecting plate.

[0006] The connecting block is composed of a through column, an upper plate, and a lower plate. The top end of the through column is connected to the upper plate, the bottom end of the through column is fixedly connected to the lower plate, the through column is connected through the guide hole provided on the moving plate, the through column is adapted to the guide hole, and the diameters of the upper plate and the lower plate are larger than the diameter of the guide hole.

[0007] The protection component is composed of a protective cover and an infrared sensor. The protective cover is installed on the workbench, and infrared sensors are respectively installed on both sides of the opening provided on the protective cover.

[0008] A spring is arranged on the outer side of the guiding rod.

[0009] Specifically, the through holes formed in the connecting plate correspond to the positioning holes formed in the positioning plate.

[0010] Specifically, the hole-opening cutter is located above the through hole of the connecting plate.

[0011] Specifically, the placing seat is located below the positioning plate, and the center point of the placing seat corresponds to the center of the positioning hole of the positioning plate.

[0012] Specifically, a placing groove is formed in the placing seat for placing the diaphragm to be processed.

[0013] Specifically, the telescopic air cylinder, the driving motor and the infrared detection sensor are electrically connected to a controller arranged outside.

[0014] Advantages of the utility model:

[0015] When the diaphragm is drilled in the utility model, the diaphragm is placed in the placing groove of the placing seat, and the telescopic air cylinder is started. The telescopic air cylinder controls the moving plate to move downward. The positioning plate connected to the two ends of the moving plate through the guiding rod and the connecting plate moves downward to press the diaphragm to be processed, so as to press and position the diaphragm. At this time, the guiding rod does not move downward with the moving plate any more. The telescopic end of the telescopic air cylinder continues to extend, the moving plate continues to move downward and compresses the spring, and the compression of the spring also makes the pressing force on the diaphragm stronger. The drill bit connected to the output end of the driving motor moves to the through hole of the connecting plate and the positioning hole of the positioning plate, and then slowly moves downward to drill the diaphragm. The telescopic air cylinder not only realizes the control of the downward movement of the positioning plate to press and position the workpiece to be processed, but also realizes the control of the downward movement of the driving motor to open the hole. The overall structure is simple, the operation is convenient, the processing efficiency is improved and the practicability is strong;

[0016] In the utility model, infrared sensors are arranged at both ends of the opening of the protective cover installed on the workbench. When it is detected that an object extends into the workbench, the information signal is transmitted to the externally arranged controller to control the equipment to stop working, so as to avoid safety accidents. Description of the drawings

[0017] Figure 1 is the overall structural schematic diagram of the diaphragm center hole-opening machine of the utility model;

[0018] Figure 2 is the partial structural schematic diagram of the workbench of the diaphragm center hole-opening machine of the utility model;

[0019] Figure 3 is Figure 2 the front view schematic diagram of the structure;

[0020] Figure 4 the partial structural schematic diagram of the guiding rod of the diaphragm center hole-opening machine of the utility model;

[0021] As shown in the figure: 1. Support frame, 2. Workbench, 31. Protective cover, 32. Infrared sensor, 4. Placing seat, 5. Mounting seat, 61. Telescopic cylinder, 62. Moving plate, 621. Linear guide rail, 63. Guide rod, 641. Through column, 642. Upper plate, 643. Lower plate, 65. Fixed block, 66. Connecting plate, 661. Through hole, 67. Positioning plate, 68. Spring, 7. Driving motor, 8. Drilling knife. Specific embodiments

[0022] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are some, but not all, of the embodiments of the present invention. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0023] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention. In addition, the terms "first", "second", "third" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance.

[0024] In the description of the present invention, it should be noted that unless otherwise clearly specified and limited, the terms "installation", "connection", "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations. In addition, the technical features involved in different embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other.

[0025] Embodiment 1

[0026] As Figure 1As shown in the figure, a workbench 2 is fixedly installed on the support frame 1. A protective cover 31 is arranged on the periphery of the workbench 2. Infrared sensors 32 are respectively installed on both sides of the opening arranged on the protective cover 31. A placing seat 4 is connected to the workbench 2. A placing groove is arranged on the placing seat 4 for placing the diaphragm to be processed. A mounting seat 5 is fixedly installed on the workbench 2 beside the placing seat 4 by bolts. The mounting seat 5 is connected to a driving motor 7 through a positioning mechanism. The output end 7 of the driving motor is connected to a hole-opening knife 8.

[0027] As Figures 2-4 , in the positioning mechanism, a telescopic cylinder 61 is fixedly installed on the mounting seat 5. The telescopic end of the telescopic cylinder 61 is connected to a moving plate 62. One end of the moving plate 62 is slidably connected to a linear guide rail 621. The linear guide rail 621 is fixedly installed on the mounting seat 5 by bolts. Connecting blocks are arranged in the guiding holes arranged at both ends of the moving plate 62. The connecting block is composed of a through column 641, an upper plate 642 and a lower plate 643. The top end of the through column 641 is connected to the upper plate 642. The bottom end of the through column 641 is fixedly connected to the lower plate 643. The through column 641 is connected through the guiding hole arranged on the moving plate 62. The through column 641 is adapted to the guiding hole, and the diameters of the upper plate 642 and the lower plate 643 are larger than the diameter of the guiding hole. The upper end of a guiding rod 63 is connected to the through column 642. The lower end of the guiding rod 63 is fixedly connected to a fixed block 65. A spring 68 is arranged on the outer side of the guiding rod 63. The fixed block 65 is installed on a connecting plate 66. A positioning plate 67 is fixedly installed below the connecting plate 66.

[0028] Among them, the hole-opening knife 8 is located above the through hole arranged on the connecting plate 66. The through hole arranged on the connecting plate 66 corresponds to the positioning hole arranged on the positioning plate 67. The placing seat 4 is located below the positioning plate 67. The center point of the placing seat 4 corresponds to the center of the positioning hole of the positioning plate 67.

[0029] It should be noted that the telescopic cylinder 61, the driving motor 7, the infrared detection sensor 32 and the control buttons installed on the support frame 1 in the present utility model are all electrically connected to a controller arranged outside to control the start and operation of the equipment.

[0030] Embodiment 2

[0031] When using the utility model for drilling, first place the diaphragm into the placement groove of the placement seat 4, and then start the telescopic cylinder 61. The telescopic cylinder 61 controls the downward movement of the moving plate 62. The positioning plates 67 connected to both ends of the moving plate 62 through the guide rods 63, connecting blocks, and connecting plates 66 move downward. The positioning plate 67 moves down above the diaphragm, and the positioning plate 67 presses the diaphragm to be processed. After the positioning plate 67 presses the diaphragm, the guide rods 63 no longer move downward with the moving plate 62. The telescopic end of the telescopic cylinder 61 continues to extend, causing the moving plate 62 to continue to move downward, compressing the spring 68. The compression of the spring 68 makes the pressing on the diaphragm tighter. The continuous downward movement of the moving plate 62 causes the drilling cutter 8 connected to the output end of the driving motor 7 to move into the through hole 661 on the connecting plate 66 and the positioning hole on the positioning plate 67, and slowly move downward to drill the diaphragm. The overall structure is simple, the operation is convenient, the processing efficiency is improved, and the practicability is strong;

[0032] During the drilling process, if an operator reaches in through the open end of the protective cover 31, the infrared sensors 32 installed on both sides of the opening detect the object and immediately transmit information to the controller set outside to control the entire device to stop working, avoiding safety accidents.

[0033] The above shows and describes the basic principles, main features, and advantages of the utility model. Each component mentioned in the utility model is a common technology in the existing field. Those skilled in the industry should understand that the utility model is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model will have various changes and improvements, and these changes and improvements all fall within the scope of the utility model claimed. The scope of protection claimed by the utility model is defined by the appended claims and their equivalents.

Claims

1. Diaphragm center hole punching machine, characterized in that It includes a support frame, a workbench, a protection component, a placement seat, a mounting seat, a positioning mechanism, a driving motor, and a hole-opening knife. The workbench is fixedly installed on the support frame. A protection component is arranged on the periphery of the workbench. A placement seat is connected to the workbench. A mounting seat is fixedly installed on the workbench by bolts beside the placement seat. The mounting seat is connected to the driving motor through the positioning mechanism. The output end of the driving motor is connected to the hole-opening knife. The positioning mechanism is composed of a telescopic cylinder, a moving plate, a linear guide rail, a guide rod, a connecting block, a fixed block, a connecting plate, and a positioning plate. The telescopic cylinder is fixedly installed on the mounting seat. The telescopic end of the telescopic cylinder is connected to the moving plate. One end of the moving plate is slidably connected to the linear guide rail. The linear guide rail is fixedly installed on the mounting seat by bolts. Connecting blocks are installed in the guide holes arranged at both ends of the moving plate. The connecting block is connected to the upper end of the guide rod. The lower end of the guide rod is fixedly connected to the fixed block. The fixed block is installed on the connecting plate. The positioning plate is fixedly installed under the connecting plate.

2. The diaphragm center hole punching machine according to claim 1, characterized in that The connecting block is composed of a through column, an upper plate, and a lower plate. The top end of the through column is connected to the upper plate. The bottom end of the through column is fixedly connected to the lower plate. The through column is connected through the guide hole arranged on the moving plate. The through column is adapted to the guide hole. The diameters of the upper plate and the lower plate are larger than the diameter of the guide hole.

3. The diaphragm center hole punching machine according to claim 2, wherein A spring is arranged on the outer side of the guide rod.

4. The diaphragm center hole punching machine according to claim 1, wherein The hole-opening knife is located above the through hole of the connecting plate. The through hole arranged on the connecting plate corresponds to the positioning hole arranged on the positioning plate.

5. The diaphragm center hole punching machine according to claim 1, characterized in that The protection component is composed of a protective cover and an infrared sensor. The protective cover is installed on the workbench. Infrared sensors are respectively installed on both sides of the opening arranged on the protective cover.