Intelligent and automatically-adjusted dust collection device for production line

Abstract

The utility model discloses an intelligent automatic adjustment production line dust collection device, including main part, foot pad and connecting plate, the bottom of main part is equipped with the foot pad, the inner side of the top of safety cover is equipped with the connecting plate, the back of main part is equipped with the fixed plate, the bottom of fixed plate is equipped with the powder pumping machine, and the bottom of the fixed plate is equipped with the dust pumping machine. And a discharging table is mounted at the outer end of the main body. The powder pumping machine is installed at the bottom of the fixing plate, the driving device works to drive the cutter to machine a wallboard, cut large waste falls into the waste box through the discharging groove, the powder pumping machine operates to suck tiny dust falling in the machining process through the powder collecting cover, and the tiny dust falls into the waste box through the powder pumping pipe. And the dust collecting cover is installed on the back face of the safety cover and matched with the dust suction holes, so that the stability and the dust suction efficiency of the dust collecting cover in the using process are guaranteed, and the service life of the device is prolonged.

Description

Technical Field

[0001] The utility model relates to the technical field of wall panel production equipment, in particular to a dust suction device for an intelligent and automatically adjustable production line. Background Technique

[0002] Wall panels are mainly protective walls or decorative wall panels made according to the needs of walls. The wall panels on the market are mainly solid wood panels, medium density fiberboards and ceramic tiles. With the continuous development of domestic manufacturing, wall panel production enterprises have emerged like mushrooms after rain, and various problems in the production process have attracted more and more attention. The material dust in the production process has always been difficult to solve. Even if the staff wears masks and filtering respirators during the production process, they will inevitably be affected by dust. Therefore, the dust suction treatment in the wall panel production process has become increasingly important.

[0003] The defects of the existing dust suction devices are as follows:

[0004] Patent document CN206703143U, an automatic cutting and dust suction device for HDPE double-wall corrugated pipes, "The utility model discloses an automatic cutting and dust suction device for HDPE double-wall corrugated pipes, including a device body. The device body includes a cutting machine, a cutting panel and a dust suction device. A handle is arranged on the surface of the cutting machine. The bottom parts of the cutting machine and the cutting panel are respectively provided with a cutting machine support column and a cutting panel support column. The bottoms of the cutting machine support column and the cutting panel support column are both provided with bases. One side of the dust suction device is provided with a hose. One side of the hose is provided with a dust suction head. The bottom of the hose is provided with a support rod. One side of the dust suction device is provided with a hose interface. A filter screen is arranged inside the dust suction device. A motor and a fan are respectively arranged at the top of the filter screen. An exhaust port is arranged at the top of the dust suction device. This device solves the problems that when cutting HDPE double-wall corrugated pipes in the prior art, the cutting waste will scatter to the surrounding area, and at the same time, it is more cumbersome to collect the waste, resulting in environmental pollution and inconvenient use." Although the existing dust suction devices can adsorb the dust and powder during the processing process, the dust floating towards the workbench direction is difficult to be adsorbed, which will pollute the working environment and cause harm to the health of the staff. Moreover, the surface of the processed materials will be attached with powder, which is not conducive to subsequent processing and cannot meet the use requirements. Content of the Utility Model

[0005] The purpose of the utility model is to provide a dust suction device for an intelligent and automatically adjustable production line to solve the problems raised in the above background technique.

[0006] To achieve the above object, the present utility model provides the following technical solutions: A dust suction device for a production line with intelligent automatic adjustment, including a main body, foot pads, and a connecting plate. A safety cover is installed on the top of the main body, foot pads are installed on the bottom of the main body. Moving grooves are provided on the inner walls of both sides of the foot pads. A support shaft is fitted and installed inside the moving grooves, and the top end of the support shaft is connected to the bottom of the main body. A moving rod is installed on the inner wall of the safety cover. A connecting plate is installed on the inner side of the top of the safety cover. A cylinder is installed at the bottom of the connecting plate. A piston rod is installed at the output end of the cylinder. A fixing plate is installed on the back of the main body. A powder extraction machine is installed at the bottom of the fixing plate. A blanking table is installed at the outer end of the main body, and the blanking table is located in front of the safety cover.

[0007] Preferably, a control panel is installed on the front of the main body. A dust suction hole is penetrated and opened on the back of the safety cover. A blanking groove is opened on the top of the main body. A waste box is installed inside the bottom of the main body, and the waste box is located directly below the blanking groove.

[0008] Preferably, a buffer spring is installed inside the bottom of the foot pad, and the top end of the buffer spring is connected to the bottom of the support shaft.

[0009] Preferably, a driving device is fitted and installed on the outer side of the moving rod, and a tool rest is installed on the front of the driving device.

[0010] Preferably, a pressing plate is installed at the output end of the piston rod, and an anti-slip pad is installed at the bottom of the pressing plate.

[0011] Preferably, a powder extraction pipe is installed at the input end of the powder extraction machine. A powder collecting cover is installed at the input end of the powder extraction pipe, and the powder collecting cover is matched with the dust suction hole. A transmission pipe I is installed at the output end of the powder extraction machine, and the other end of the transmission pipe I penetrates the back of the main body and extends into the interior of the waste box.

[0012] Preferably, a discharge slot is penetrated and opened on the side of the blanking table close to the main body. A transparent viewing window is installed inside the discharge slot. A dust collector is installed on the outer side of the blanking table. A dust suction pipe is installed at the input end of the dust collector, and the dust suction pipe is located on the inner wall of one side of the blanking table. A dust collecting cover is installed at the input end of the dust suction pipe. A transmission pipe II is installed at the output end of the dust collector, and the other end of the transmission pipe II penetrates the outer side of the main body and extends into the interior of the waste box.

[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0014] 1. In the present utility model, a tool rest is installed on the front of the driving device, and a powder extractor is installed at the bottom of the fixing plate. When the driving device operates, the tool drives the tool to process the wall panel. The large waste cut off falls into the waste box through the blanking chute. The powder extractor operates to suck the fine dust falling during the processing through the powder collecting cover. The fine dust falls into the waste box through the powder extraction pipe, avoiding the damage to the body caused by the staff inhaling dust for a long time. The powder collecting cover is installed on the back of the safety cover and cooperates with the dust suction hole to ensure the stable performance and powder suction efficiency of the powder collecting cover during use, and prolongs the service life of the device.

[0015] 2. In the present utility model, a blanking table is installed at the outer end of the main body, and a dust collector is installed outside the blanking table. After the processing of the wall panel is completed, it falls from the blanking table through the discharge chute. The dust collector operates to suck the dust particles attached to the surface of the wall panel through the dust suction cover. The dust falls into the waste box through the transmission pipe II. The waste box facilitates the operator to centrally process the sucked dust, reduces the labor intensity of the staff, cleans the surface of the wall panel, provides convenience for the next process treatment of the wall panel, and meets the use requirements. Brief Description of the Drawings

[0016] Figure 1 is a three-dimensional structure schematic diagram of the present utility model;

[0017] Figure 2 is a schematic diagram of the installation structure of the powder extractor of the present utility model;

[0018] Figure 3 is a schematic diagram of the internal structure of the foot pad of the present utility model;

[0019] Figure 4 is a three-dimensional structure schematic diagram of the air cylinder of the present utility model.

[0020] In the figure: 1. Main body; 101. Control panel; 102. Safety cover; 103. Dust suction hole; 104. Blanking chute; 105. Waste box; 2. Foot pad; 201. Moving groove; 202. Support shaft; 203. Buffer spring; 3. Moving rod; 301. Driving device; 302. Tool rest; 4. Connecting plate; 401. Air cylinder; 402. Piston rod; 403. Pressing plate; 404. Anti-slip pad; 5. Fixing plate; 501. Powder extractor; 502. Powder extraction pipe; 503. Powder collecting cover; 504. Transmission pipe I; 6. Blanking table; 601. Discharge chute; 602. Transparent viewing window; 603. Dust collector; 604. Dust suction pipe; 605. Dust collecting cover; 606. Transmission pipe II. Detailed Description of the Preferred Embodiment

[0021] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0022] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "inner", "outer", "front end", "rear end", "both ends", "one end", "the other end", etc. is based on the orientation or positional relationship shown in the accompanying drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation of the present utility model. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance.

[0023] In the description of the present utility model, it should be noted that unless otherwise clearly specified and defined, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection or a movable connection, can also be a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.

[0024] Please refer to Figure 1 、 Figure 2 and Figure 3 , an embodiment provided by the present utility model: a dust suction device for an intelligent and automatically adjustable production line;

[0025] Embodiment 1 includes a main body 1, a safety cover 102 and a foot pad 2. A control panel 101 is installed on the front of the main body 1, and a safety cover 102 is installed on the top of the main body 1. A dust suction hole 103 is penetrated and opened on the back of the safety cover 102. A blanking groove 104 is opened on the top of the main body 1. A waste box 105 is installed inside the bottom of the main body 1, and the waste box 105 is located directly below the blanking groove 104. An X-direction and Y-direction positioning mechanism is installed on the top of the main body 1 to meet the production requirements of automation. The dust suction device is controlled through the control panel 101. The safety cover 102 protects the main body 1, avoiding the injury to the body caused by the accidental contact between the staff and the tool during the processing, and the safety cover 102 prevents the splashing of processing waste. A foot pad 2 is installed at the bottom of the main body 1. Moving grooves 201 are opened on the inner walls on both sides of the foot pad 2. A support shaft 202 is fitted and installed inside the moving groove 201, and the top end of the support shaft 202 is connected to the bottom of the main body 1. A buffer spring 203 is installed inside the bottom of the foot pad 2, and the top end of the buffer spring 203 is connected to the bottom of the support shaft 202. The foot pad 2 supports the main body 1, avoiding the corrosion caused by the long-term contact between the main body 1 and the ground. When the dust suction device operates, it drives the support shaft 202 to squeeze the buffer spring 203, and the buffer spring 203 buffers the shaking impact force, ensuring the stable performance of the dust suction device and extending the service life of the device.

[0026] Please refer to Figure 1 and Figure 4 , an intelligent and automatically adjustable dust suction device for a production line;

[0027] Embodiment 2 includes a moving rod 3, a connecting plate 4 and a cylinder 401. A moving rod 3 is installed on the inner wall of the safety cover 102. A driving device 301 is fitted and installed on the outside of the moving rod 3. A tool holder 302 is installed on the front of the driving device 301. When the driving device 301 works, it moves on the outside of the moving rod 3 to drive the tool to process the wall plate. The large waste cut off falls into the waste box 105 through the blanking groove 104. A connecting plate 4 is installed on the inner side of the top of the safety cover 102. A cylinder 401 is installed at the bottom of the connecting plate 4. A piston rod 402 is installed at the output end of the cylinder 401. A pressing plate 403 is installed at the output end of the piston rod 402. An anti-slip pad 404 is installed at the bottom of the pressing plate 403. The connecting plate 4 ensures the stable operation of the cylinder 401. When the cylinder 401 works, it drives the piston rod 402 to move downward. The piston rod 402 drives the pressing plate 403 to press the processing wall plate. The anti-slip pad 404 increases the friction between the pressing plate 403 and the processing wall plate, enhancing the placement stability of the wall plate and improving the processing accuracy.

[0028] Please refer to Figure 1 and Figure 2 , an intelligent and automatically adjustable dust suction device for a production line;

[0029] Embodiment 3 includes a fixing plate 5, a powder suction machine 501 and a blanking table 6. The fixing plate 5 is installed on the back of the main body 1. The powder suction machine 501 is installed at the bottom of the fixing plate 5. The input end of the powder suction machine 501 is installed with a powder suction pipe 502. The input end of the powder suction pipe 502 is installed with a powder collecting hood 503, and the powder collecting hood 503 is matched with the dust suction hole 103. The output end of the powder suction machine 501 is installed with a first transfer pipe 504, and the other end of the first transfer pipe 504 penetrates the back of the main body 1 and extends into the waste bin 105. The fixing plate 5 provides an installation position for the powder suction machine 501. The powder suction machine 501 operates to suck the tiny dust falling during the processing through the powder collecting hood 503. The tiny dust falls into the waste bin 105 through the powder suction pipe 502, avoiding the damage to the body caused by the staff inhaling dust for a long time. The powder collecting hood 503 is installed on the back of the safety hood 102 and is matched with the dust suction hole 103, ensuring the stable performance and powder suction efficiency of the powder collecting hood 503 during use and extending the service life of the device. The outer end of the main body 1 is installed with a blanking table 6, and the blanking table 6 is located in front of the safety hood 102. A discharge slot 601 is formed through the side of the blanking table 6 close to the main body 1. A transparent viewing window 602 is installed inside the discharge slot 601. A dust collector 603 is installed outside the blanking table 6. The input end of the dust collector 603 is installed with a dust suction pipe 604, and the dust suction pipe 604 is located on the inner wall of one side of the blanking table 6. The input end of the dust suction pipe 604 is installed with a dust collecting hood 605. The output end of the dust collector 603 is installed with a second transfer pipe 606, and the other end of the second transfer pipe 606 penetrates the outside of the main body 1 and extends into the waste bin 105. The processed wall plate falls from the blanking table 6 through the discharge slot 601. The dust collector 603 operates to suck the dust particles attached to the surface of the wall plate through the dust collecting hood 605. The dust falls into the waste bin 105 through the second transfer pipe 606. The waste bin 105 facilitates the operator to centrally process the sucked dust, reducing the labor intensity of the staff and cleaning the surface of the wall plate, providing convenience for the next process treatment of the wall plate.

[0030] Working principle: When using this device, first place the processed wall panel above the main body 1, install the cutting tool on the tool rest 302, start the dust suction device through the control panel 101, move the wall panel by the X-direction and Y-direction positioning mechanisms, the cylinder 401 works to drive the piston rod 402 to move downward, the piston rod 402 drives the pressing plate 403 to press the processed wall panel, and the anti-slip pad 404 increases the friction between the pressing plate 403 and the processed wall panel. The driving device 301 works to drive the cutting tool to process the wall panel by moving outside the moving rod 3. The large waste materials cut off fall into the waste box 105 through the blanking chute 104. The powder extraction machine 501 operates to suck the fine dust falling during the processing through the powder collection cover 503, and the fine dust falls into the waste box 105 through the powder extraction pipe 502. The processed wall panel falls from the blanking table 6 through the discharge chute 601. The vacuum cleaner 603 operates to suck the dust particles attached to the surface of the wall panel through the dust collection cover 605, and the dust falls into the waste box 105 through the transfer pipe two 606. The waste box 105 facilitates the operator to centrally process the sucked dust. This dust suction device can effectively suck the dust and debris during the wall panel processing, reduce the damage to the staff's body, provide convenience for the next process of the wall panel by performing secondary cleaning on the dust attached to the wall panel surface, and improve the processing accuracy and efficiency.

[0031] For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic characteristics of the present utility model. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be embraced within the present utility model. Any reference signs in the claims should not be regarded as limiting the claimed rights.

Claims

1. An intelligent and automatically adjustable dust suction device for a production line, comprising a main body (1), a foot pad (2) and a connecting plate (4), characterized in that: A safety cover (102) is installed on the top of the main body (1), and a foot pad (2) is installed on the bottom of the main body (1). Moving grooves (201) are formed on the inner walls on both sides of the foot pad (2). A support shaft (202) is fitted and installed inside the moving groove (201), and the top end of the support shaft (202) is connected to the bottom of the main body (1). A moving rod (3) is installed on the inner wall of the safety cover (102). A connecting plate (4) is installed on the inner side of the top of the safety cover (102). A cylinder (401) is installed at the bottom of the connecting plate (4). A piston rod (402) is installed at the output end of the cylinder (401). A fixing plate (5) is installed on the back of the main body (1). A powder suction machine (501) is installed at the bottom of the fixing plate (5). A blanking table (6) is installed at the outer end of the main body (1), and the blanking table (6) is located in front of the safety cover (102).

2. The dust suction device for an intelligent and automatically adjustable production line according to claim 1, wherein: A control panel (101) is installed on the front of the main body (1). A dust suction hole (103) is formed through the back of the safety cover (102). A blanking groove (104) is formed on the top of the main body (1). A waste box (105) is installed inside the bottom of the main body (1), and the waste box (105) is located directly below the blanking groove (104).

3. The dust suction device for an intelligent and automatically adjustable production line according to claim 1, characterized in that: A buffer spring (203) is installed inside the bottom of the foot pad (2), and the top end of the buffer spring (203) is connected to the bottom of the support shaft (202).

4. An intelligent and automatically adjustable dust suction device for a production line according to claim 1, characterized in that: A driving device (301) is fitted and installed on the outer side of the moving rod (3), and a tool rest (302) is installed on the front of the driving device (301).

5. The dust suction device for an intelligent automatically adjustable production line according to claim 1, characterized in that: A pressing plate (403) is installed at the output end of the piston rod (402), and an anti-slip pad (404) is installed at the bottom of the pressing plate (403).

6. The intelligent automatic adjustment dust suction device for a production line according to claim 1, characterized in that: A powder suction pipe (502) is installed at the input end of the powder suction machine (501). A powder collecting cover (503) is installed at the input end of the powder suction pipe (502), and the powder collecting cover (503) is matched with the dust suction hole (103). A transmission pipe 1 (504) is installed at the output end of the powder suction machine (501), and the other end of the transmission pipe 1 (504) penetrates through the back of the main body (1) and extends into the inside of the waste box (105).

7. The dust suction device for an intelligent and automatically adjustable production line according to claim 1, wherein: A discharge slot (601) is formed through the side of the blanking table (6) close to the main body (1). A transparent viewing window (602) is installed inside the discharge slot (601). A vacuum cleaner (603) is installed on the outer side of the blanking table (6). A dust suction pipe (604) is installed at the input end of the vacuum cleaner (603), and the dust suction pipe (604) is located on the inner wall on one side of the blanking table (6). A dust collecting cover (605) is installed at the input end of the dust suction pipe (604). A transmission pipe 2 (606) is installed at the output end of the vacuum cleaner (603), and the other end of the transmission pipe 2 (606) penetrates through the outer side of the main body (1) and extends into the inside of the waste box (105).

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