Graphite electrode end part number printing device
Through the graphite electrode end numbering printing device, the lifting and printing device are controlled by the PLC electronic control system, the problems of inconsistent numbering and scratches of graphite electrodes are solved, and an automated and standardized numbering process is realized, which improves production efficiency and quality.
Patent Information
- Application Number
- CN202421846535.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-01
- Publication Date
- 2025-07-29
- Estimated Expiration
- 2034-08-01
AI Technical Summary
During the production process of existing graphite electrodes, it is difficult to effectively identify and print the electrode product labels, resulting in production chaos, manual numbering is inconsistent and may scratch the electrodes, and existing mechanical equipment also has scratch problems.
A graphite electrode end numbering printing device is designed to control the coordination between the lifting device and the printing device through the PLC electronic control system to achieve automatic standardization of numbering, ensure the consistency of printing depth and position, and prevent scratching of the electrodes.
The standardization and production efficiency of graphite electrode numbering have been improved, the labor intensity of workers has been reduced, and the inconsistency in numbering and scratching of electrodes have been avoided.
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Figure CN223161560U_ABST
Abstract
Description
Technical Field
[0001] The utility model patent design belongs to the field of semiconductor testing technology, in particular to a graphite electrode end number printing device. Background Technique
[0002] At present, the production process of graphite electrodes needs to go through a series of technological processes such as kneading, forming, roasting, impregnation, graphitization, and machining. The processes are numerous and the production cycle is long. At the same time, in multiple production links, graphite electrodes have to go through operations such as handling, charging into the furnace, and discharging from the furnace. If graphite electrodes cannot be effectively identified in the above production links, subsequent work is prone to chaos, resulting in ineffective production organization.
[0003] With the increasing requirements for the quality of electrode products in electrode applications, the content of electrode product labels is also increasing, including batch numbers, furnace numbers, production dates, etc. Some even require single-piece single numbers. By tracking and managing these labels, the production information of each link in the production process can be monitored and managed in a timely manner.
[0004] When manually numbering graphite electrodes, there will be situations where the numbering depth is inconsistent, the numbering position is inconsistent, and the graphite electrode is scratched due to improper numbering operations. Existing mechanical graphite electrode printing equipment will also have problems of scratching graphite electrodes. Therefore, there is an urgent need to invent a graphite electrode end number printing device to solve the above problems. Content of the Utility Model
[0005] The utility model discloses a graphite electrode end number printing device, which is installed in front of the guide plate rack. Through the mutual cooperation of the lifting device and the printing device controlled by the PLC electric control system, automatic standardized numbering is realized, solving the problems of inconsistent printing depth, inconsistent printing position, and scratching of electrodes caused by non-standard printing processes in traditional manual numbering, reducing the labor intensity of workers, improving the standardization of graphite electrode numbering, and improving production efficiency.
[0006] A graphite electrode end number printing device belongs to the technical field of graphite electrode production equipment and is used in cooperation with a material receiving plate, a guide plate rack, and a graphite electrode. The number printing device of the present utility model is suspended in front of the guide plate rack and fixedly connected to the guide plate rack. The guide plate rack is provided with a back plate and side plates. The number printing device includes: a lifting mechanism, a printing device, and a PLC electric control system. The lifting mechanism includes: a lifting oil cylinder and a guide frame. The printing device includes: a sounding rod baffle, a sounding rod cylinder, a limit baffle, proximity switch 1, proximity switch 2, a printing oil cylinder, a font size groove plate, and a font size. A flange frame is fixedly connected to the middle of the back plate of the guide plate rack. A lifting oil cylinder is fixedly connected above the flange frame. The oil cylinder rod of the lifting oil cylinder is bolted with a printing device below. The printing device is provided with a horizontal platform. A sounding rod frame is vertically arranged below one side of the horizontal platform. A printing oil cylinder, a font size groove plate, and a font size are arranged below the horizontal platform. A sounding rod baffle, a sounding rod cylinder, a limit baffle, proximity switch 1, and proximity switch 2 are arranged on the side of the sounding rod frame. The guide frame is fixedly connected to the horizontal platform through an annular plate.
[0007] Preferably, a slideway groove corresponding to the outer contour of the guide frame is arranged above the guide frame. The slideway groove is fixedly connected to the side plate of the guide plate rack. The guide frame can move up and down in the slideway groove. The printing device is connected to the guide frame and the lifting oil cylinder to ensure that the printing device remains horizontal.
[0008] Preferably, oil cups are arranged on both sides of the slideway groove. An oil delivery groove is arranged between the oil cup and the slideway groove. The oil cup provides lubrication for the oil delivery groove.
[0009] Preferably, an annular plate is arranged on the side of the guide frame. The diameter of the annular hole in the middle of the annular plate corresponds to the printing oil cylinder. Support plates are arranged on both sides of the annular plate.
[0010] Preferably, a clamping plate is arranged on the upper part of the printing oil cylinder. After the printing oil cylinder passes through the annular plate, the clamping plate is clamped with the annular plate. The font size groove plate is fixed to the piston top of the printing oil cylinder. The font size groove plate is of a "C" - shaped structure. A chamfer is arranged at the front end of the font size groove plate. The size of the font size corresponds to the size of the "C" - shaped opening of the font size groove plate.
[0011] Preferably, a connecting frame is arranged below the horizontal platform. A linear rolling guide rail is arranged on the outside of the connecting frame. The sounding rod frame is bolted and fixed to the linear rolling guide rail through a nut.
[0012] Preferably, a cylinder frame is provided outside the sounding ruler frame, a slide rail is provided below the sounding ruler frame, chamfers are made at the corners of the sounding ruler frame, a through hole corresponding to the diameter of the sounding ruler cylinder is provided on the cylinder frame, the sounding ruler cylinder is of a two-way cylinder structure, the sounding ruler cylinder shrinks when pressurized, a sounding ruler baffle is provided on the right side of the sounding ruler cylinder, a limit baffle is provided on the left side of the sounding ruler cylinder, a proximity switch one and a proximity switch two are provided between the sounding ruler cylinder and the limit baffle, the proximity switch one is arranged on the slide rail and can move horizontally along the cylinder direction, the proximity switch two is arranged on the left side of the proximity switch one and the proximity switch two and the proximity switch one are on the same horizontal line, and the proximity switch two is fixedly connected to the sounding ruler frame.
[0013] Preferably, during operation, the distance that the character slot plate clamps the character and extends out of the sounding ruler frame corresponds to the printing depth of the graphite electrode, the distance that the sounding ruler baffle extends out of the sounding ruler frame corresponds to the printing depth of the graphite electrode, and the distance between the proximity switch one and the proximity switch two corresponds to the printing depth of the graphite electrode.
[0014] Preferably, the PLC electric control system controls the movement time and movement distance of the lifting oil cylinder, the sounding ruler cylinder and the printing oil cylinder, and the PLC electric control system is electrically connected to the proximity switch one and the proximity switch two.
[0015] Beneficial effects
[0016] The utility model is arranged in front of the guide plate rack and controls the lifting device and the printing device through the PLC electric control system, realizing the standardization of the graphite electrode numbering process, ensuring that the graphite numbering depth is consistent, and being able to adjust the printing depth according to needs, ensuring that the graphite electrode will not be scratched during the numbering process.
[0017] 1. By providing a guide frame and a slideway groove above the guide frame, the fixing of the printing device by the lifting device is realized, and at the same time, it is ensured that the printing device is in a horizontal working state, and the numbering will not be non-standard due to the inclination of the printing device;
[0018] 2. By adjusting the printing parameters in the PLC electric control system, the PLC electric control system controls the forward distance of the sounding ruler cylinder and the printing oil cylinder, thereby controlling the printing depth of the graphite electrode and realizing the on-line adjustment of the printing depth of the graphite electrode;
[0019] 3. By controlling the lifting device and the printing device through the PLC electric control system, when the printing reaches the predetermined depth, the proximity switch two is triggered, the PLC electric control system controls the sounding ruler cylinder, the printing oil cylinder and the lifting oil cylinder to quickly retract, and at the same time, the corners of the sounding ruler frame and the character slot plate are provided with chamfers, so that the graphite electrode will not be scratched during the retraction process, ensuring the printing quality of the graphite electrode numbering. Description of the drawings
[0020] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the accompanying drawings required for the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only the embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other accompanying drawings can also be obtained based on the provided drawings.
[0021] Figure 1 It is the left structural view of the numbering printing device for the end of the graphite electrode;
[0022] Figure 2 It is the rear structural view of the numbering printing device for the end of the graphite electrode;
[0023] Figure 3 It is the right structural view of the numbering printing device for the end of the graphite electrode;
[0024] Figure 4 It is the schematic structural view of the probe cylinder part of the numbering printing device for the end of the graphite electrode;
[0025] Figure 5 It is the schematic structural view of the use state of the numbering printing device for the end of the graphite electrode;
[0026] In the figure: 1. Guide plate rack, 2. Printing device, 3. Lifting device, 4. Lifting oil cylinder, 5. Horizontal carrier, 6. Guide frame, 7. Probe baffle, 8. Probe cylinder, 9. Limit baffle, 10. Proximity switch 1, 11. Proximity switch 2, 12. Printing oil cylinder, 13. Character size groove plate, 14. Character size, 15. Flange rack, 16. Connecting rack, 17. Slideway groove, 18. Oil cup, 19. Ring plate, 20. Linear rolling guide, 21. Earring, 22. Split pin, 23. Material receiving plate, 24. Graphite electrode, 25. Probe rack. Specific embodiments
[0027] A numbering and printing device 2 for the end of a graphite electrode 24 belongs to the technical field of graphite electrode 24 production equipment and is used in cooperation with a material receiving plate 23, a guide plate rack 1, and a graphite electrode 24. This equipment is suspended at the bottom of the guide plate rack 1 to passively number the graphite electrode 24 on the material receiving plate 23. The numbering and printing device 2 of the present utility model is suspended below the guide plate rack 1 and fixedly connected to the guide plate rack 1. The guide plate rack 1 includes a guide plate rack 1 back plate and a guide plate rack 1 side plate. A flange rack 15 is provided on the guide plate rack 1 back plate, and the flange rack 15 is fixedly connected to the guide plate rack 1 through a fixed connection. An elevating oil cylinder 4 is fixedly connected above the flange rack 15, and the flange rack 15 plays a supporting role for the elevating oil cylinder 4. A printing device 2 is bolted below the elevating oil cylinder 4. The printing device 2 is provided with a horizontal platform 5. A sounding rod bracket 25 is vertically provided below one side of the horizontal platform 5. Below the horizontal platform 5 are provided a printing oil cylinder 12, a character size groove plate 13, and a character size 14. The printing oil cylinder 12 drives the character size groove plate 13 and the character size 14 to move forward. The elevating oil cylinder 4 drives the horizontal platform 5 and the sounding rod bracket 25 to move up and down. A sounding rod baffle 7, a sounding rod cylinder 8, a limit baffle 9, a proximity switch one 10, and a proximity switch two 11 are provided on the side of the sounding rod bracket 25. The sounding rod cylinder 8 drives the sounding rod baffle 7 to move. The proximity switch one 10 and the proximity switch two 11 monitor the traveling distance of the sounding rod cylinder, and the limit baffle 9 limits the traveling distance of the sounding rod cylinder. The guide frame 6 is fixedly connected to the horizontal platform 5 through an annular plate 19.
[0028] In some embodiments, a slideway groove 17 corresponding to the outer contour of the guide frame 6 is provided above the guide frame 6. The slideway groove 17 is fixedly connected to the back plate of the guide plate rack 1. The guide frame 6 can slide up and down in the slideway groove 17 to ensure that the printing device 2 remains horizontal during the up and down movement. The printing device 2 is connected to the guide frame 6 and the elevating oil cylinder 4 to ensure that the printing device 2 remains horizontal.
[0029] In some embodiments, a clamping plate is provided on the upper part of the printing oil cylinder 12. After the printing oil cylinder 12 passes through the annular plate 19, the clamping plate is clamped with the annular plate 19 to keep the printing oil cylinder 12 horizontal. The character size groove plate 13 is fixed to the piston top of the printing oil cylinder 12. The character size groove plate 13 is of a "C" - shaped structure. A chamfer is provided at the front end of the character size groove plate 13 to prevent scratching of the graphite electrode 24. The size of the character size 14 corresponds to the size of the "C" - shaped opening of the character size groove plate 13. The printing oil cylinder 12 drives the character size groove plate 13 and the character size 14 to move.
[0030] In some embodiments, an air cylinder frame is provided outside the sounding ruler frame 25, a slide rail is provided below the sounding ruler frame, and the corners of the sounding ruler frame 25 are chamfered to prevent the printing device 2 from rubbing against the graphite electrode 24 during the ascending process. A through hole corresponding to the diameter of the sounding ruler air cylinder 8 is provided on the air cylinder frame. The sounding ruler air cylinder 8 has a two-way air cylinder structure and can move in two directions. A sounding ruler baffle 7 is provided on the right side of the sounding ruler air cylinder 8, and a limit baffle 9 is provided on the left side of the sounding ruler air cylinder 8. A proximity switch one 10 and a proximity switch two 11 are provided between the sounding ruler air cylinder 8 and the limit baffle 9. The proximity switch one 10 is provided on the slide rail and can move horizontally along the air cylinder direction driven by a motor. The proximity switch two 11 is provided on the left side of the proximity switch one 10 and the proximity switch two 11 is on the same horizontal line as the proximity switch one 10. The proximity switch two 11 is fixedly connected to the sounding ruler frame.
[0031] In some embodiments, during operation, the distance that the font slot plate 13 clamps the font 14 and extends out of the sounding ruler frame 25 corresponds to the printing depth of the graphite electrode 24. The distance that the sounding ruler baffle 7 extends out of the sounding ruler frame 25 corresponds to the printing depth of the graphite electrode 24. The distance between the proximity switch one 10 and the proximity switch two 11 corresponds to the printing depth of the graphite electrode 24. When the graphite electrode 24 runs to the position of the font 14, the font 14 starts to passively print on the graphite electrode 24. The graphite electrode 24 continues to press the font 14 and the sounding ruler baffle 7 under the drive of the material receiving plate 23. The font 14 is pressed into the graphite electrode 24 to mark the graphite electrode 24, and the sounding ruler baffle 7 is pressed by the graphite electrode 24 and then the sounding ruler air cylinder 8 retracts.
[0032] In some embodiments, the PLC electronic control system controls the movement time and movement distance of the lifting oil cylinder 4, the sounding ruler air cylinder 8, and the printing oil cylinder 12. The PLC electronic control system is electrically connected to the proximity switch one 10 and the proximity switch two 11. When the sounding ruler air cylinder 8 moves to the position of the proximity switch one 10, the PLC electronic control system controls the sounding ruler air cylinder 8 to stop moving. When the sounding ruler air cylinder 8 moves to the position of the proximity switch two 11, the PLC electronic control system controls the lifting oil cylinder 4, the sounding ruler air cylinder 8, and the printing oil cylinder 12 to quickly retract.
[0033] Embodiment
[0034] In a specific embodiment of the present utility model, as Figures 1 - 5As shown in the figure, this device is used in cooperation with the material receiving plate 23, the back plate of the guide plate rack 1, and the graphite electrode 24. This device is installed below the back plate of the guide plate rack 1. A flange rack 15 is fixedly connected to the middle of the back plate of the guide plate rack 1. A slideway groove 17 is bolted to the back plate of the guide plate rack 1. The slideway groove 17 and the flange rack 15 are on the same horizontal plane. A lifting oil cylinder 4 is installed above the flange rack 15. The piston of the lifting oil cylinder 4 passes through the middle through hole of the flange rack 15. An earring 21 is provided below the piston of the lifting oil cylinder 4. The earring 21 is inserted into the horizontal platform 5 through a pin through an open split pin 22. The middle of the horizontal platform 5 is fixedly connected to the guide frame 6 through an annular plate 19. The upper part of the guide frame 6 is inserted into the slideway groove 17. Both the lifting oil cylinder 4 and the guide frame 6 are in a vertical state, and the connected horizontal platform 5 is in a horizontal state. A linear rolling guide 20 is provided on the connecting frame 16 below one side of the horizontal platform 5. The sounding rod frame 25 is bolted to the linear rolling guide 20. The limit oil cylinder is clamped to the sounding rod frame 25 through a cylinder rack. A sounding rod baffle 7 and a limit baffle 9 are respectively provided on both sides of the sounding rod cylinder 8. A proximity switch one 10 and a proximity switch two 11 are provided between the sounding rod cylinder 8 and the limit baffle 9. The printing oil cylinder 12 is connected to the character size groove plate 13 through the annular plate 19, and the character size groove plate 13 clamps and fixes the character size 14.
[0035] In the PLC electric control system, input the character size 14 to print a depth of 16 mm that needs to be printed. Set the reciprocating time interval of the printing device according to the extrusion electrode time. The PLC electric control system controls the lifting oil cylinder 4 to lower the printing device 2 to a specified position above the material receiving plate 23. At the same time, it controls the printing oil cylinder 12 to extend 16 mm towards the character size groove plate 13, and controls the sounding rod cylinder 8 to extend 16 mm towards the sounding rod baffle 7. The graphite electrode 24 sorted above the material receiving plate 23 continues to move forward at the original speed. The graphite electrode 24 contacts the character size 14 and the sounding rod baffle 7. When the character size 14 is pressed into the graphite electrode 24 to reach 16 mm, the sounding rod baffle 7 squeezes the sounding rod cylinder 8 to contract. The sounding rod cylinder 8 moves 16 mm towards the limit baffle 9 due to the extrusion of the graphite electrode 24 and reaches the position of the proximity switch two 11 to trigger the proximity switch two 11. The PLC electric control system controls the rapid retraction of the lifting oil cylinder 4, the printing oil cylinder 12, and the sounding rod cylinder 8 to complete the printing of the graphite electrode 24. The printed graphite electrode 24 continues to move on the material receiving plate 23. The operator replaces the character size 14. After reaching the set time, the PLC electric control system controls the lifting oil cylinder 4 to lower the printing device 2 to the specified position above the material receiving plate 23 again for printing again.
[0036] During the continuous printing process of this device, the guide frame 6 reciprocates along the slideway groove 17. When jamming occurs, this device quantitatively adds lubricating oil into the slideway groove 17 through the oil cup 18 to keep the lifting of the printing device 2 stable.
Claims
1. A graphite electrode end number printing device belongs to the technical field of graphite electrode production equipment and is used in cooperation with a material receiving plate, a guide plate rack, and a graphite electrode. The number printing device is suspended in front of the guide plate rack and fixedly connected to the guide plate rack. The guide plate rack is provided with a back plate and side plates, and is characterized in that, The number printing device includes: a lifting mechanism, a printing device, and a PLC electric control system. The lifting mechanism includes: a lifting oil cylinder and a guide frame. The printing device includes: a sounding rod baffle, a sounding rod cylinder, a limit baffle, proximity switch 1, proximity switch 2, a printing oil cylinder, a font size groove plate, and a font size. In the middle of the back plate of the guide plate frame, a flange frame is fixedly connected. Above the flange frame, a lifting oil cylinder is fixedly connected. Below the oil cylinder rod of the lifting oil cylinder, a printing device is bolted. The printing device is provided with a horizontal platform. Vertically below one side of the horizontal platform, a sounding rod frame is provided. Below the horizontal platform, a printing oil cylinder, a font size groove plate, and a font size are provided. On the side of the sounding rod frame, a sounding rod baffle, a sounding rod cylinder, a limit baffle, proximity switch 1, and proximity switch 2 are provided. The guide frame is fixedly connected to the horizontal platform through an annular plate.
2. The graphite electrode end number printing device according to claim 1, wherein Above the guide frame, a slideway groove corresponding to the outer contour of the guide frame is provided. The slideway groove is fixedly connected to the side plate of the guide plate frame. The guide frame can move up and down in the slideway groove. The printing device is connected to the guide frame and the lifting oil cylinder to ensure that the printing device remains horizontal.
3. The graphite electrode end number printing device according to claim 2, characterized in that, On both sides of the slideway groove, oil cups are provided. An oil delivery groove is provided between the oil cups and the slideway groove. The oil cups provide lubrication for the oil delivery groove.
4. A graphite electrode end number printing device according to claim 1, characterized in that On the side of the guide frame, an annular plate is provided. The diameter of the annular hole in the middle of the annular plate corresponds to that of the printing oil cylinder. On both sides of the annular plate, support plates are provided.
5. A graphite electrode end number printing device according to claim 1, characterized in that, On the upper part of the printing oil cylinder, a clamping plate is provided. After the printing oil cylinder passes through the annular plate, the clamping plate is clamped with the annular plate. The font size groove plate is fixed to the top of the piston of the printing oil cylinder. The font size groove plate is of a "C" - shaped structure. A chamfer is provided at the front end of the font size groove plate. The size of the font size corresponds to the size of the "C" - shaped opening of the font size groove plate.
6. A graphite electrode end number printing device according to claim 1, characterized in that, Below the horizontal platform, a connecting frame is provided. On the outside of the connecting frame, a linear rolling guide rail is provided. The sounding rod frame is bolted and fixed to the linear rolling guide rail through a nut.
7. A graphite electrode end number printing device according to claim 1, characterized in that, On the outside of the sounding rod frame, a cylinder frame is provided. Below the sounding rod frame, a slide rail is provided. The corners of the sounding rod frame are chamfered. On the cylinder frame, a through - hole corresponding to the diameter of the sounding rod cylinder is provided. The sounding rod cylinder is of a two - way cylinder structure. When the sounding rod cylinder is pressurized, it contracts. On the right side of the sounding rod cylinder, a sounding rod baffle is provided. On the left side of the sounding rod cylinder, a limit baffle is provided. Between the sounding rod cylinder and the limit baffle, proximity switch 1 and proximity switch 2 are provided. Proximity switch 1 is provided on the slide rail and can move horizontally along the cylinder direction. Proximity switch 2 is provided on the left side of proximity switch 1 and proximity switch 2 is on the same horizontal line as proximity switch 1. Proximity switch 2 is fixedly connected to the sounding rod frame.
8. A graphite electrode end number printing device according to claim 1, characterized in that, During operation, the distance that the font size groove plate clamps the font size and extends out of the sounding rod frame corresponds to the printing depth of the graphite electrode. The distance that the sounding rod baffle extends out of the sounding rod frame corresponds to the printing depth of the graphite electrode. The distance between proximity switch 1 and proximity switch 2 corresponds to the printing depth of the graphite electrode.
9. A graphite electrode end number printing device according to claim 1, characterized in that, The PLC electric control system controls the movement time and movement distance of the lifting oil cylinder, the sounding rod cylinder, and the printing oil cylinder. The PLC electric control system is electrically connected to proximity switch 1 and proximity switch 2.