Material transfer system
By using the design of positioning components and valve opening mechanism in the material transfer system, automatic calibration and valve opening are achieved, solving the problems of low valve opening efficiency and serious wear after docking of the mobile silo, and improving the degree of automation and valve opening reliability.
Patent Information
- Application Number
- CN202422407967.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-30
- Publication Date
- 2025-07-29
- Estimated Expiration
- 2034-09-30
AI Technical Summary
In the prior art, the mobile silo is inefficient during the valve opening process after docking, and the inaccurate alignment between the valve opening mechanism and the bottom valve leads to serious wear and not tight closing of the bottom valve.
A material transfer system is designed, adopting a structure including a positioning assembly and a valve opening mechanism. The valve opening mechanism is slidably arranged on the mounting seat, and the limiting block is docked with the opening and closing parts of the bottom valve, and automatic calibration and valve opening are achieved through the coordination of the limiting groove and the rotating shaft to reduce wear.
It achieves a high degree of automation, a simple structure, reduces wear, avoids the problem of lax bottom valve closing, and improves the efficiency of opening the valve.
Smart Images

Figure CN223162445U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to food and drug packaging machinery, in particular to a material transfer system. Background Art
[0002] In industries such as food, pharmaceuticals, health products, milk powder, and new energy, mobile silos are widely used for temporary storage and transfer transportation of materials. With the advent of the Industrial 4.0 era, automation and unmanned operation have been widely promoted, and AGV transfer - automatic docking - automatic valve opening - automatic blanking, etc. have become the development trend of material transfer technology. Since mobile silos usually do not have a valve opening mechanism, after the mobile silo is docked, the bottom valve of the silo needs to be docked with the driving device, and the bottom valve is opened through the driving device. For example, in the technical solution disclosed in CN217836877U, after the discharge port and the receiving port of the mobile silo are docked, it is necessary to drive the driving device along the guide rail to dock with the butterfly valve through the cylinder, and then open the butterfly valve. However, in the process of opening the valve, because the docking of the driving device and the butterfly valve requires a long waiting time, the blanking operation time is long and the operation efficiency is low.
[0003] At the same time, affected by the processing precision of the positioning mechanism and the mobile silo, etc., the valve opening driving device will cause the misalignment of the valve opening mechanism and the bottom valve, resulting in serious wear of the valve opening mechanism and the bottom valve of the mobile silo not closing tightly. Summary of the Utility Model
[0004] The technical problem to be solved by the utility model is to overcome the deficiencies of the prior art and provide a material transfer system with a simple structure, which can automatically correct, is beneficial to reducing wear, and avoids the bottom valve not closing tightly.
[0005] To solve the above technical problems, the utility model adopts the following technical solutions:
[0006] A material transfer system includes a positioning assembly, a valve opening mechanism, and a mobile silo; the valve opening mechanism is slidably arranged on the mounting seat, and the valve opening mechanism includes a rotating shaft and a limiting block arranged on the rotating shaft;
[0007] The bottom of the mobile silo is provided with a bottom valve, the bottom valve includes a valve body and an opening and closing member for controlling the opening and closing of the valve body, and the opening and closing member can be docked with the limiting block.
[0008] As a further improvement of the above technical solution: the limiting block is provided with a limiting groove for docking with the opening and closing member, and the width of the upper part of the limiting groove is greater than that of the lower part;
[0009] And / or, the width of the upper part of the area of the opening and closing member for docking with the limiting groove is greater than that of the lower part.
[0010] As a further improvement of the above technical solution: there is a gap between the two side walls and the bottom wall of the limiting groove and the opening and closing member.
[0011] As a further improvement of the above technical solution: The valve opening mechanism further includes a mounting plate and a rotary driving member provided on the mounting plate. The rotary driving member is connected to one end of the rotary shaft, and the other end of the rotary shaft is connected to the limiting block. The bottom of the mounting plate is slidably connected to the mounting seat.
[0012] As a further improvement of the above technical solution: A bushing is provided on the mounting plate, the rotary shaft passes through the bushing, and a bushing or a rolling bearing is provided between the bushing and the rotary shaft.
[0013] As a further improvement of the above technical solution: A guiding block is provided on the mounting seat, a horizontally arranged sliding groove is provided on the guiding block, and the bottom of the mounting plate is arranged in the sliding groove.
[0014] As a further improvement of the above technical solution: Sealing plates are provided at both ends of the guiding block, and an elastic resetting member is provided between the sealing plates and the mounting plate.
[0015] As a further improvement of the above technical solution: A positioning convex portion is provided on the sealing plate, a positioning groove is provided on the mounting plate, the elastic resetting member is a spiral spring, one end of the elastic resetting member is sleeved on the positioning convex portion, and the other end of the elastic resetting member is arranged in the positioning groove.
[0016] As a further improvement of the above technical solution: A groove is provided on the opening and closing member, a locking block is hinged on the valve body, and the lower part of the locking block is positioned in the groove;
[0017] As a further improvement of the above technical solution: A top block capable of ejecting the locking block from the groove is provided above the limiting block.
[0018] As a further improvement of the above technical solution: The positioning assembly includes two parallel load-bearing beams. Positioning plates are provided on the end faces and the outer sides at both ends of the load-bearing beams. An inclined guiding portion is provided on the upper part of the positioning plates. Both the mounting seat and the valve opening mechanism are located between the two load-bearing beams.
[0019] Compared with the prior art, the advantages of the present utility model are as follows: For the material transfer system disclosed by the present utility model, during use, when the moving bin is transferred onto the positioning assembly, the opening and closing member of the bottom valve is docked with the limiting block of the valve opening mechanism. Since the valve opening mechanism is slidably arranged on the mounting seat, when there is a positioning deviation between the opening and closing member and the valve opening mechanism, the valve opening mechanism can slide after being squeezed by the opening and closing member, thereby realizing automatic correction, which is beneficial to reducing wear and avoiding the problem of the bottom valve not closing tightly caused by excessive wear; after the docking is completed, the rotary shaft drives the limiting block to rotate, and the opening and closing member rotates synchronously with the limiting block to realize automatic valve opening. The structure is simple and the degree of automation is high.
[0020] Other features and advantages of the present utility model will be described in detail in the following specific implementation section. Brief Description of the Drawings
[0021] Figure 1 is a schematic three-dimensional structure diagram of the material transfer system of the present utility model.
[0022] Figure 2 is a schematic front view structure diagram of the material transfer system of the present utility model.
[0023] Figure 3 is Figure 2 a partial enlarged view of
[0024] Figure 4 is a schematic three-dimensional structure diagram of the valve opening mechanism in the present utility model.
[0025] Figure 5 is a schematic front view structure diagram of the mounting plate in the present utility model.
[0026] Figure 6 is a schematic three-dimensional structure diagram of the bottom valve in the present utility model.
[0027] Each label in the figure represents:
[0028] 1, positioning assembly; 11, bearing beam; 12, positioning plate; 121, guiding part; 2, mounting seat; 21, guiding block; 211, sliding groove; 22, sealing plate; 221, positioning convex part; 23, elastic resetting part; 3, valve opening mechanism; 31, limiting block; 311, limiting groove; 311a, side wall; 311b, bottom wall; 32, rotary driving part; 33, mounting plate; 331, positioning groove; 34, rotary shaft; 35, shaft sleeve; 36, bushing; 37, top block; 4, bottom valve; 41, opening and closing part; 42, locking block; 5, movable storage bin. Specific Embodiments
[0029] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present utility model.
[0030] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the present utility model, the meaning of "a plurality of" is two or more, unless otherwise specifically defined.
[0031] In the present utility model, unless otherwise clearly defined and limited, terms such as "assembly", "connected", "connected to", "fixed" and the like should be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or integrated; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the communication inside two components or the interaction relationship between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0032] The present utility model will be further described in detail below in conjunction with the accompanying drawings of the specification and specific embodiments.
[0033] Figures 1 to 6 An embodiment of the material transfer system of the present utility model is shown. The material transfer system of this embodiment includes a positioning component 1, a valve opening mechanism 3, and a moving bin 5; the valve opening mechanism 3 is slidably arranged on the mounting base 2, and the valve opening mechanism 3 includes a rotating shaft 34 and a limiting block 31 arranged on the rotating shaft 34; a bottom valve 4 is provided at the bottom of the moving bin 5, and the bottom valve 4 includes a valve body and an opening and closing member 41 for controlling the opening and closing of the valve body, and the opening and closing member 41 can be docked with the limiting block 31. Specifically, refer to Figure 6 In this embodiment, the bottom valve 4 is a butterfly valve. A valve plate is provided inside the valve body, and the valve plate is controlled to open and close by a valve rod. The opening and closing member 41 is preferably a block-shaped member and is installed at one end of the valve rod. The opening and closing of the bottom valve 4 is realized by driving the valve rod to rotate forward and backward by the opening and closing member 41. Of course, in other embodiments, the bottom valve 4 can also adopt other types of valves.
[0034] When the material transfer system of this embodiment is in use, when the moving bin 5 is transferred to the positioning component 1, the opening and closing member 41 of the bottom valve 4 is docked with the limiting block 31 of the valve opening mechanism 3. Since the valve opening mechanism 3 is slidably arranged on the mounting base 2, when there is a positioning deviation between the opening and closing member 41 and the valve opening mechanism 3, the valve opening mechanism 3 can slide after being squeezed by the opening and closing member 41, thereby realizing automatic correction, which is beneficial to reducing wear and avoiding the problem that the bottom valve 4 cannot be tightly closed due to excessive wear; after the docking is completed, the rotating shaft 34 drives the limiting block 31 to rotate, and the opening and closing member 41 rotates synchronously with the limiting block 31 to realize automatic valve opening, with a simple structure and a high degree of automation.
[0035] Further, in this embodiment, a limiting groove 311 for docking with the opening and closing member 41 is provided on the limiting block 31. The width of the upper part of the limiting groove 311 is greater than that of the lower part. The structure with a wider upper part and a narrower lower part facilitates the smooth insertion of the opening and closing member 41 into the limiting groove 311 from top to bottom, and can reduce the design gap between the opening and closing member 41 and the side wall of the limiting groove 311;
[0036] Meanwhile, the width of the upper part of the area of the opening and closing member 41 for docking with the limiting groove 311 is greater than that of the lower part. Specifically, refer to Figure 6 , the opening and closing member 41 is a wedge block, which facilitates the smooth insertion into the limiting groove 311, and can reduce the design gap between the opening and closing member 41 and the side wall 311a of the limiting groove 311.
[0037] Further, in this embodiment, the limiting groove 311 includes a bottom wall 311b close to the rotating shaft 34 side, and there is a gap between the end of the opening and closing member 41 and the bottom wall 311b; the limiting groove 311 further includes a side wall 311a for circumferentially limiting the opening and closing member 41, and at least one surface of the side wall 311a does not contact the opening and closing member 41. For example, the two side walls 311a of the limiting groove 311 are parallel to each other, and the width is greater than the width of the corresponding part of the opening and closing member 41. After docking, at least one side wall 311a does not contact the opening and closing member 41. Refer to Figure 3 , there are gaps between the two side walls 311a and the bottom wall 311b of the limiting groove 311 and the opening and closing member 41, which can improve the docking accuracy of the opening and closing member 41 and the limiting groove 311 in the vertical direction and along the driving shaft direction, further reduce the difficulty of the opening and closing member 41 being inserted into the limiting groove 311 and the friction caused by hard contact between the two, and avoid the adverse effects on each component due to docking.
[0038] Specifically, refer to Figures 3 to 5 , in this embodiment, the valve opening mechanism 3 further includes a mounting plate 33 and a rotary driving member 32 (such as a motor, etc.) provided on the mounting plate 33. The rotary driving member 32 is connected to one end of the rotating shaft 34, the other end of the rotating shaft 34 is connected to the limiting block 31, and the bottom of the mounting plate 33 is slidably connected to the mounting seat 2. When the limiting block 31 is subjected to the extrusion of the opening and closing member 41, it can drive the rotating shaft 34, the rotary driving member 32 and the mounting plate 33 as a whole to slide horizontally relative to the mounting seat ( Figure 5 the sliding direction in
[0039] Specifically, refer to Figure 3 , in this embodiment, a bushing 35 is provided on the mounting plate 33, and the rotating shaft 34 passes through the bushing 35. The bushing 35 can provide sealing and protection for the rotating shaft 35. Further, a bush 36 is provided between the bushing 35 and the rotating shaft 34. Of course, in other embodiments, a rolling bearing can also be used instead of the bush 36. The bush 36 can prevent the bushing 35 from interfering with the rotational movement of the rotating shaft 34, and at the same time, the top block 37 can be installed on the bushing 35.
[0040] Further, in this embodiment, a guiding block 21 is provided on the mounting base 2. A horizontally arranged sliding groove 211 is provided on the guiding block 21, and the bottom of the mounting plate 33 is arranged in the sliding groove 211. The sliding groove 211 provides a guiding function for the horizontal sliding of the mounting plate 33, avoiding deviation during the sliding process of the mounting plate 33, and at the same time reducing the sliding resistance to make the sliding process smoother.
[0041] Further, in this embodiment, sealing plates 22 are provided at both ends of the guiding block 21, and an elastic resetting member 23 is provided between the sealing plates 22 and the mounting plate 33. On the one hand, the elastic resetting member 23 can provide a certain damping for the mounting plate 33. On the other hand, after the opening and closing member 41 rises and separates from the limiting block 31, it can drive the mounting plate 33 and the limiting block 31 and the like to reset integrally to prepare for the next valve opening.
[0042] Further, in this embodiment, a positioning convex portion 221 is provided on the sealing plate 22, a positioning groove 331 is provided on the mounting plate 33, the elastic resetting member 23 is a spiral spring, one end of the elastic resetting member 23 is sleeved on the positioning convex portion 221, and the other end of the elastic resetting member 23 is arranged in the positioning groove 331, thereby realizing the reliable installation of the spiral spring.
[0043] Specifically refer to Figure 6 , in this embodiment, a groove is provided on the opening and closing member 41, and a locking block 42 is hinged on the valve body, so that the locking block 42 can swing up and down. The lower part of the locking block 42 is positioned in the groove. At this time, the opening and closing member 41 is locked and cannot rotate, which can prevent the bottom valve 4 from being accidentally opened; a top block 37 capable of ejecting the locking block 42 from the groove is provided above the limiting block 31. Specifically refer to Figure 3 , when the moving bin 5 falls onto the positioning assembly 1, the locking block 42 contacts the top block 37 and thus rotates upward. After the lower part of the locking block 42 separates from the groove, the limiting block 31 can drive the opening and closing member 41 to rotate synchronously to open the valve. After the opening and closing member 41 rises and separates from the limiting block 31, the locking block 42 can rotate downward and reset under the action of its own gravity and / or torsion spring and other components, and lock the bottom valve 4 again, further improving the reliability of the system.
[0044] Specifically refer to Figure 1 and Figure 2, in this embodiment, the positioning component 1 includes two parallel load-bearing beams 11. Positioning plates 12 are provided on the end faces and the outer sides of both ends of the load-bearing beam 11. An inclined guiding portion 121 is provided on the upper portion of the positioning plate 12. The mounting seat 2 and the valve opening mechanism 3 are both located between the two load-bearing beams 11. The inclined guiding portion 121 can guide the legs of the moving bin 5 to smoothly drop onto the two load-bearing beams 11. The positioning plates 12 on the end faces and the outer sides of both ends of the load-bearing beam 11 can achieve accurate positioning of the moving bin 5 in the front, rear, left, and right directions, and also help to a certain extent the docking of the opening and closing member 41 and the limiting block 31.
[0045] Although the present utility model has been disclosed above with a preferred embodiment, it is not intended to limit the present utility model. Any person skilled in the art can make many possible changes and modifications to the technical solution of the present utility model by using the above-disclosed technical content without departing from the scope of the technical solution of the present utility model, or modify it into an equivalent embodiment with equivalent changes. Therefore, any simple modification, equivalent change, and modification made to the above embodiments based on the technical essence of the present utility model without departing from the content of the technical solution of the present utility model shall fall within the scope of protection of the technical solution of the present utility model.
Claims
1. A material transfer system, characterized in that: It includes a positioning component (1), a valve opening mechanism (3) and a moving bin (5); The valve opening mechanism (3) is slidably arranged on the mounting base (2), and the valve opening mechanism (3) includes a rotating shaft (34) and a limiting block (31) arranged on the rotating shaft (34); A bottom valve (4) is provided at the bottom of the moving bin (5), and the bottom valve (4) includes a valve body and an opening and closing member (41) for controlling the opening and closing of the valve body, and the opening and closing member (41) can be docked with the limiting block (31).
2. The material transfer system according to claim 1, characterized in that: The limiting block (31) is provided with a limiting groove (311) for docking with the opening and closing member (41), and the width of the upper part of the limiting groove (311) is greater than that of the lower part; And / or, the width of the upper part of the area where the opening and closing member (41) is used for docking with the limiting groove (311) is greater than that of the lower part.
3. The material transfer system according to claim 2, characterized in that: There is a gap between the two side walls (311a) and the bottom wall (311b) of the limiting groove (311) and the opening and closing member (41).
4. The material transfer system according to claim 1, wherein: The valve opening mechanism (3) further includes a mounting plate (33) and a rotary driving member (32) arranged on the mounting plate (33), the rotary driving member (32) is connected to one end of the rotating shaft (34), the other end of the rotating shaft (34) is connected to the limiting block (31), and the bottom of the mounting plate (33) is slidably connected to the mounting base (2).
5. The material transfer system according to claim 4, characterized in that: A bushing (35) is provided on the mounting plate (33), the rotating shaft (34) passes through the bushing (35), and a bushing (36) or a rolling bearing is provided between the bushing (35) and the rotating shaft (34).
6. The material transfer system according to claim 4, wherein: A guiding block (21) is provided on the mounting base (2), a horizontally arranged sliding groove (211) is provided on the guiding block (21), and the bottom of the mounting plate (33) is arranged in the sliding groove (211).
7. The material transfer system according to claim 6, wherein: Sealing plates (22) are provided at both ends of the guiding block (21), and an elastic resetting member (23) is provided between the sealing plates (22) and the mounting plate (33).
8. The material transfer system according to claim 7, characterized in that: A positioning convex portion (221) is provided on the sealing plate (22), a positioning groove (331) is provided on the mounting plate (33), the elastic resetting member (23) is a helical spring, one end of the elastic resetting member (23) is sleeved on the positioning convex portion (221), and the other end of the elastic resetting member (23) is arranged in the positioning groove (331).
9. The material transfer system according to any one of claims 1 to 8, characterized in that: A groove is provided on the opening and closing member (41), a locking block (42) is hinged on the valve body, and the lower part of the locking block (42) is positioned in the groove; Above the limiting block (31), there is a top block (37) that can eject the locking block (42) from the groove.
10. The material transfer system according to any one of claims 1 to 8, characterized in that: The positioning component (1) includes two parallel load-bearing beams (11), positioning plates (12) are provided on the end faces and the outer sides of both ends of the load-bearing beams (11), an inclined guiding portion (121) is provided on the upper part of the positioning plates (12), and both the mounting base (2) and the valve opening mechanism (3) are located between the two load-bearing beams (11).
Citation Information
Patent Citations
Novel movable stock bin opening device
CN217836877U