Material conveying device

By designing a material conveying device, the clamping lifting components and dust-proof design can realize automatic material transmission between the ultrasonic cleaning machine and the clean room, solving the cost increase and pollution problems caused by manual transmission, and improving production efficiency and cleanliness of the clean room.

CN223162665UActive Publication Date: 2025-07-29ANQING TP POWDER METALLURGY CO LTD
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Patent Information

Application Number
CN202421847430.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-31
Publication Date
2025-07-29
Estimated Expiration
2034-07-31

AI Technical Summary

Technical Problem

In the prior art, material transfer between an ultrasonic cleaning machine and a clean room relies on manual operations, increasing costs and potentially contaminating the clean room environment.

Method used

A material conveying device is designed, including a feeding mechanism, a conveying mechanism and a discharge mechanism, which uses clamping lifting components, linear guide rails, rollers, barrier components, inductors and cylinders to achieve automatic transmission of materials, and is equipped with a dust-proof design.

Benefits of technology

It realizes automatic material transmission between the ultrasonic cleaning machine and the clean room, saves labor costs, improves production efficiency, and ensures the cleanliness of the clean room.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a material conveying device which comprises a device body, the device body is connected between an ultrasonic cleaning machine and a dust-free room, the device body sequentially comprises a feeding mechanism and a discharging mechanism in the feeding direction, the feeding mechanism comprises a clamping lifting assembly and a linear guide rail, and the clamping lifting assembly clamps materials and can do linear motion along the linear guide rail; the conveying mechanism is provided with a roller used for conveying materials, and the roller is provided with blocking assemblies capable of moving up and down at intervals so as to block or release the materials; and the discharging mechanism is provided with an incoming material sensor and a shutter air cylinder, and the shutter air cylinder is in communication connection with the incoming material sensor so that the shutter air cylinder can execute opening and closing actions. By means of the material conveying device and the dustproof design applied to the material conveying device, automatic material conveying between the ultrasonic cleaning machine and the dust-free room is achieved, traditional labor cost is saved, production efficiency is greatly improved, and the dust-free environment requirement of the dust-free room is met.
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Description

Technical Field

[0001] The utility model relates to a material conveying device, in particular to a material conveying device between an ultrasonic cleaning machine and a clean room. Background Art

[0002] At present, the ultrasonic cleaning machine and the clean room are manually transported with the help of temporary auxiliary tools, such as a trolley. The disadvantages of such transportation are obvious. Firstly, it increases labor costs and reduces efficiency; secondly, it may cause pollution to the clean room.

[0003] Therefore, it is crucial to study a material conveying device between an ultrasonic cleaning machine and a clean room. Summary of the Utility Model

[0004] The technical problem to be solved by the utility model is how to design a material conveying device between an ultrasonic cleaning machine and a clean room.

[0005] To solve the above technical problem, the utility model provides a material conveying device, including a device body, which is connected between the ultrasonic cleaning machine and the clean room. The device body includes, in the feeding direction:

[0006] A feeding mechanism, including a clamping and lifting assembly and a linear guide rail. The clamping and lifting assembly can clamp the material and move linearly along the linear guide rail;

[0007] A conveying mechanism, having rollers for material transmission. The rollers are provided with blocking components that can move up and down at intervals to block or release the material; and

[0008] A discharging mechanism, having a material incoming sensor and a shutter cylinder. The shutter cylinder is communicatively connected to the material incoming sensor so that the shutter cylinder performs a switching action.

[0009] Further, a transmission belt is arranged along the direction of the linear guide rail.

[0010] Further, the clamping and lifting assembly includes a clamping cylinder and a lifting cylinder; wherein, the clamping cylinder is located above the ultrasonic cleaning machine to clamp the cleaned material; both ends of the lifting cylinder in the vertical direction are respectively connected to the clamping cylinder and the transmission belt; the clamping and lifting assembly clamps and moves the material so that the material falls into the starting end of the conveying mechanism.

[0011] Further, the blocking components include a first blocking cylinder and a second blocking cylinder; wherein, the first blocking cylinder is arranged on the side of the starting end of the conveying mechanism where the material falls and is far from the ultrasonic cleaning machine; the second blocking cylinder is arranged on the side of the material close to and near the material incoming sensor.

[0012] Further, the conveying mechanism further includes a first contact sensor, which is arranged at the starting end of the conveying mechanism where the material falls and can contact the material, and the first contact sensor is communicatively connected to the first blocking cylinder so that the first blocking cylinder performs a lifting motion.

[0013] Further, the conveying mechanism further includes a second contact sensor, which is arranged near the second blocking cylinder and can contact the material, and the second contact sensor is communicatively connected to the second blocking cylinder so that the second blocking cylinder performs a lifting motion.

[0014] Further, the conveying mechanism further includes a conveying motor, which is arranged on the bottom surface of the roller.

[0015] Further, both the feeding mechanism and the conveying mechanism are provided with dust covers, and the conveying mechanism is also provided with an inlet curtain and an outlet curtain along the feeding direction.

[0016] Further, the material sensor is arranged between the second blocking cylinder and the shutter cylinder and near the shutter cylinder, and the shutter cylinder is vertically arranged on the conveying mechanism and near the outlet curtain.

[0017] Further, the discharging mechanism further includes a full material sensor, which is arranged at the end of the conveying mechanism along the feeding direction, and the end of the conveying mechanism along the feeding direction extends into the clean room.

[0018] Compared with the prior art, the present utility model has the following beneficial effects:

[0019] Through the material conveying device and the dust-proof design applied to the material conveying device, the present utility model realizes the automatic transmission of materials between the ultrasonic cleaning machine and the clean room, saves the traditional labor cost, greatly improves the production efficiency, and ensures the dust-free environment requirements of the clean room. Description of the Drawings

[0020] Figure 1 It is the front view of the overall structure disclosed in the embodiment of the present utility model;

[0021] Figure 2 It is the top view of the overall structure disclosed in the embodiment of the present utility model;

[0022] Figure 3 It is the side view of the overall structure disclosed in the embodiment of the present utility model.

[0023] In the figure:

[0024] 00, device body; 01, ultrasonic cleaning machine; 02, clean room;

[0025] 10. Feeding mechanism; 11. Clamping cylinder; 12. Lifting cylinder; 13. Linear guide rail; 14. Transmission belt;

[0026] 20. Conveying mechanism; 21. Roller; 22. Conveying motor; 23. First blocking cylinder; 24. Second blocking cylinder; 25. First contact sensor; 26. Second contact sensor; 27. Dust cover; 28. Inlet curtain; 29. Outlet curtain;

[0027] 30. Discharging mechanism; 31. Incoming material sensor; 32. Shutter cylinder; 33. Full material sensor. Detailed implementation manners

[0028] To make the technical solutions and technical effects of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments. Obviously, the described embodiments are part of the embodiments of the present utility model, rather than all of the embodiments.

[0029] The present utility model aims to provide a material conveying device. Referring to Figure 1 , it includes a device body 00, and the device body 00 is connected between an ultrasonic cleaning machine 01 and a clean room 02. The device body 00 is sequentially provided with a feeding mechanism 10, a conveying mechanism 20, and a discharging mechanism 30 along the feeding direction. The following is a specific introduction to each of them:

[0030] Feeding mechanism 10: The feeding mechanism 10 includes a clamping and lifting assembly that can move up and down and a linear guide rail 13. The clamping and lifting assembly clamps the material and can move linearly along the linear guide rail 13. A transmission belt 14 is arranged along the direction of the linear guide rail 13, and the transmission belt 14 rotates through motor transmission. Further, the clamping and lifting assembly includes a clamping cylinder 11 and a lifting cylinder 12; wherein, the clamping cylinder 11 is located above the ultrasonic cleaning machine 01 to clamp the cleaned material; both ends of the lifting cylinder 12 in the vertical direction are respectively connected to the clamping cylinder 11 and the transmission belt 14; the clamping and lifting assembly clamps and moves the material so that the material falls into the starting end of the conveying mechanism 20. To avoid polluting the clean room 02, the feeding mechanism 10 is provided with a dust cover 27. Preferably, the dust cover 27 is enclosed by building an aluminum profile frame and cooperating with a transparent acrylic sealing plate, and there is a movable door on one side of the acrylic sealing plate for easy maintenance. The clamping and lifting assembly is arranged on the top beam of the aluminum profile frame. The feeding mechanism 10 is directly connected to the ultrasonic cleaning machine 01. During use, the material is conveyed to the contact sensor position of the ultrasonic cleaning machine 01 through the conveyor belt of the ultrasonic cleaning machine 01. The contact sensor transmits a signal to make the clamping cylinder 11 grab the material and move it to the starting end of the conveying mechanism 20, put down the material, and the clamping cylinder 11 returns to the zero position.

[0031] Conveyor mechanism 20: Refer to Figure 2 , the conveyor mechanism 20 has rollers 21 for material transmission. The rollers 21 are provided with blocking components that can move up and down at intervals to block or release the material. Further, an emergency stop button with an indicator light is provided at the transmission edge of the conveyor mechanism 20. The width of the rollers 21 can be adjusted manually. The blocking components include a first blocking cylinder 23 and a second blocking cylinder 24; among them, the first blocking cylinder 23 is provided on the side of the starting end where the material falls into the conveyor mechanism 20 and is far from the ultrasonic cleaning machine 01; the second blocking cylinder 24 is provided on the side where the material approaches and is close to the incoming material sensor 31. The conveyor mechanism 20 further includes a first contact sensor 25, which is arranged at the starting end of the conveyor mechanism 20 where the material falls and can contact the material. The first contact sensor 25 is communicatively connected to the first blocking cylinder 23 so that the first blocking cylinder 23 performs a lifting motion. The conveyor mechanism 20 further includes a second contact sensor 26, which is arranged at a position close to the second blocking cylinder 24 and can contact the material. The second contact sensor 26 is communicatively connected to the second blocking cylinder 24 so that the second blocking cylinder 24 performs a lifting motion. The conveyor mechanism 20 further includes a conveyor motor 22, which is arranged on the bottom surface of the rollers 21. The conveyor mechanism 20 is provided with a dust cover 27, and an inlet curtain 28 and an outlet curtain 29 are further arranged along the feeding direction of the conveyor mechanism 20 to play a role in dust prevention. Preferably, the inlet curtain 28 and the outlet curtain 29 are made of Teflon material. The conveyor mechanism 20 is also provided with a control system, and the control system is located in the power distribution cabinet below the rollers 21. A control panel is arranged on the side of the power distribution cabinet. The end of the conveyor mechanism 20 along the feeding direction extends into the clean room 02. When in use, when the material reaches the position of the first contact sensor 25, the first contact sensor 25 transmits a signal to the control system, and the control system issues an instruction to make the first blocking cylinder 23 lower to release the material to pass through; when the material reaches the position of the second contact sensor 26, the second contact sensor 26 transmits a signal to the control system, and the control system issues an instruction to make the second blocking cylinder 24 lower to release the material to pass through, and the first blocking cylinder 23 rises.

[0032] Discharging mechanism 30: The discharging mechanism 30 is provided with a material incoming sensor 31 and a shutter cylinder 32. The shutter cylinder 32 is communicatively connected to the material incoming sensor 31 so that the shutter cylinder 32 performs opening and closing actions. The material incoming sensor 31 is arranged between the second blocking cylinder 24 and the shutter cylinder 32 and close to the shutter cylinder 32. The shutter cylinder 32 is vertically arranged on the conveying mechanism and close to the outlet curtain 29. The discharging mechanism 30 further includes a full material sensor 33, and the full material sensor 33 is arranged at the end of the conveying mechanism 20 along the feeding direction. Green material presence indicators are configured near both the material incoming sensor 31 and the full material sensor 33. During use, after the second blocking cylinder 24 descends to release the material to pass through, the shutter cylinder 32 rises to open the door and window, and the material can enter the clean room 02 and contact the material incoming sensor 31. The material incoming sensor 31 transmits a signal to the control system, and the control system issues an instruction to make the shutter cylinder 32 descend to close the door and window, and the second blocking cylinder 24 rises. Thus, the material transfer between the ultrasonic cleaning machine 01 and the clean room 02 is completed.

[0033] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A material conveying device, comprising a device body (00), the device body (00) being connected between an ultrasonic cleaning machine (01) and a clean room (02), characterized in that, The device body (00) successively includes along the feeding direction: A feeding mechanism (10), including a clamping and lifting assembly and a linear guide (13), where the clamping and lifting assembly can clamp materials and move linearly along the linear guide (13); A conveying mechanism (20), having rollers (21) for material transmission, and the rollers (21) are provided with a blocking assembly capable of lifting movement at intervals to block or release materials; and A discharging mechanism (30), having a material arrival sensor (31) and a shutter cylinder (32), and the shutter cylinder (32) is communicatively connected to the material arrival sensor (31) so that the shutter cylinder (32) performs a switching action.

2. The material conveying device according to claim 1, wherein, A transmission belt (14) is arranged along the direction of the linear guide (13).

3. The material conveying device according to claim 2, wherein The clamping and lifting assembly includes a clamping cylinder (11) and a lifting cylinder (12); wherein, the clamping cylinder (11) is located above the ultrasonic cleaning machine (01) to clamp the cleaned materials; both ends of the lifting cylinder (12) in the vertical direction are respectively connected to the clamping cylinder (11) and the transmission belt (14); the clamping and lifting assembly clamps and moves the materials so that the materials fall into the starting end of the conveying mechanism (20).

4. The material conveying device according to claim 1, wherein The blocking assembly includes a first blocking cylinder (23) and a second blocking cylinder (24); wherein, the first blocking cylinder (23) is arranged on the side of the starting end of the conveying mechanism (20) where the materials fall and away from the ultrasonic cleaning machine (01); the second blocking cylinder (24) is arranged on the side of the materials close to and near the material arrival sensor (31).

5. The material conveying device according to claim 4, wherein The conveying mechanism (20) further includes a first contact sensor (25), and the first contact sensor (25) is arranged at the starting end of the conveying mechanism (20) where the materials fall and can contact the materials, and the first contact sensor (25) is communicatively connected to the first blocking cylinder (23) so that the first blocking cylinder (23) performs a lifting movement.

6. The material conveying device according to claim 4, characterized in that, The conveying mechanism (20) further includes a second contact sensor (26), and the second contact sensor (26) is arranged at a position close to the second blocking cylinder (24) and can contact the materials, and the second contact sensor (26) is communicatively connected to the second blocking cylinder (24) so that the second blocking cylinder (24) performs a lifting movement.

7. The material conveying device according to claim 1, characterized in that The conveying mechanism (20) further includes a conveying motor (22), and the conveying motor (22) is arranged on the bottom surface of the roller (21).

8. The material conveying device according to claim 1, characterized in that, Both the feeding mechanism (10) and the conveying mechanism (20) are provided with dust covers (27), and the conveying mechanism (20) is further provided with an inlet curtain (28) and an outlet curtain (29) along the feeding direction.

9. The material conveying device according to claim 8, characterized in that, The material arrival sensor (31) is arranged between the second blocking cylinder (24) and the shutter cylinder (32) and close to the shutter cylinder (32), and the shutter cylinder (32) is vertically arranged on the conveying mechanism (20) and close to the outlet curtain (29).

10. The material conveying device according to claim 1, characterized in that, The discharging mechanism further includes a full material inductor (33), the full material inductor (33) is arranged at the end of the conveying mechanism (20) along the feeding direction, and the end of the conveying mechanism (20) along the feeding direction extends into the dust-free chamber (02).